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2011 Dodge Charger

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

576 reports with mileage · 119 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 395 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports64 fire reports14 injury reports

What owners actually said

695 reports
53,226 miles · Jul 28, 2015
Fuel/propulsion System

ON 7-25-15 I FILLED CAR UP WITH GAS AND AFTER DOING SO SMELLED A STRONG GAS SMELL ON THE INSIDE OF THE CAR. I CAME HOME AND PARKED THE CAR. MY HUSBAND WENT OUTSIDE NEAR THE VEHICLE AND NOTICED SMELL AND BEGIN TO DO A WALK AROUND THE VEHICAL AND NOTICE THAT IT WAS LEAKING GAS FROM THE TANK. HE IMMEDIATELY WENT TO THE INSIDE OF TH…

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ON 7-25-15 I FILLED CAR UP WITH GAS AND AFTER DOING SO SMELLED A STRONG GAS SMELL ON THE INSIDE OF THE CAR. I CAME HOME AND PARKED THE CAR. MY HUSBAND WENT OUTSIDE NEAR THE VEHICLE AND NOTICED SMELL AND BEGIN TO DO A WALK AROUND THE VEHICAL AND NOTICE THAT IT WAS LEAKING GAS FROM THE TANK. HE IMMEDIATELY WENT TO THE INSIDE OF THE CAR AND PULLED OUT THE BACK SEAT AND NOTICE THE GAS WERE COME FROM AROUND THE SEAL OF THE GAS TANK. HE SAID WE NEED TO GET SOME OF THE GAS OUT OF THE TANK. WE DRIVE IT A DISTANCE TO SEE IF THE SMELL WOULD GO AWAY BUT IT NEVER DID UNTIL IT WERE AT A HALF OF TANK. HE THEN ON 7-27-15 REPLACED THE SEAL AND WENT BACK TO THE GAS STATION TO FILL THE CAR UP AGAIN AND THE STRONG FUEL SMELL RETURNED AND THE TANK BEING LEAKING AGAIN. I THEN STARTED TO LOOK AND SEE IF THERE HAS BEEN A RECALL ON THIS ISSUE AND NOTICED IT SEEMS TO BE A KNOW DANGEROUS ISSUE WITH THE GAS TANK ON THIS VEHICLE THAT NEEDS TO BE LOOKED INTO ASAP. I AM SO AFRAID THAT IF SOME THROWS SOMETHING FLAMMABLE NEAR THIS VEHICLE ITS GOING TO IGNITE. VERY DANGEROUS AND NEEDS RESOLVING!!

NHTSA ODI #10744077

50,365 miles · Jul 22, 2015
Electrical SystemEngine

ON 07/20/2015 AT AROUND 1:15 I PARKED MY VEHICLE IN CONCORD MILLS MALL PARKING LOT, WENT IN TO RETURN A PRODUCT. I RETURNED TO MY CAR AROUND 1:25, ATTEMPTED TO START MY VEHICLE(PUSH BUTTON START) IT CYCLED TO THE "RUN" POSITION, BUT THE CAR DIDN'T START. AFTER ABOUT 4 ATTEMPTS I KNEW SOMETHING WAS WRONG BECAUSE I SMELT A "BURNT …

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ON 07/20/2015 AT AROUND 1:15 I PARKED MY VEHICLE IN CONCORD MILLS MALL PARKING LOT, WENT IN TO RETURN A PRODUCT. I RETURNED TO MY CAR AROUND 1:25, ATTEMPTED TO START MY VEHICLE(PUSH BUTTON START) IT CYCLED TO THE "RUN" POSITION, BUT THE CAR DIDN'T START. AFTER ABOUT 4 ATTEMPTS I KNEW SOMETHING WAS WRONG BECAUSE I SMELT A "BURNT ELECTRICAL SMELL". I EXITED THE VEHICLE AND POPPED MY HOOD, I TOOK A LOOK AROUND AT ALL PHYSICAL FEATURES OF THE ENGINE TO TRY AND LOCATE A VISUAL PROBLEM. NOTHING WAS VISIBLE TO MY EYE, I THEN GOT BACK INTO THE VEHICLE AND ATTEMPTED TO START THE VEHICLE AGAIN, AFTER A FEW ATTEMPTS I CALLED TO MY LOCAL DEALERSHIP TO ASK A COUPLE QUESTIONS ON WHAT MIGHT BE GOING ON, AFTER SOME SPECULATION WE CAME TO CHECK MY FUSES. I THEN EXITED THE VEHICLE AND TOOK A LOOK AT MY FUSE BOX LOCATED UNDER MY HOOD, I NOTICED THAT I HAD A 30AMP 58V "BOXED SHAPED FUSE" THAT HAD BLOWN. I VISITED A NEAR BY ADVANCE AUTO PARTS STORE TO PURCHASE A FUSE, THEY DID HAVE ONE SO I PURCHASED THE FUSE AND RETURNED TO THE VEHICLE TO INSTALL. ONCE I RETURNED TO THE VEHICLE I DISCONNECTED MY "+ POSITIVE" BATTERY TERMINAL AND INSTALLED THE FUSE. AFTERWARDS I RECONNECTED THE BATTERY TERMINAL AND ATTEMPTED TO START THE VEHICLE AGAIN. ONCE AGAIN I GOT NOTHING, I ALSO CHECKED THE FUSE AND IT HAD BLOWN AGAIN. I THEN CONTACTED A TOW TRUCK AND WAS TOWED TO HENEDRICK DODGE ON 7/20 AROUND 5:45. THEY CONTACTED ME ON 7/21 AND I WAS TOLD THAT MY ENGINE WIRE HARNESS HAD MELTED!! AND THAT IT HAD SHORTED OUT MY STARTER. I'M VERY UPSET BECAUSE I FEEL THAT THIS ENGINE HARNESS COULD HAVE CAUGHT FIRE. MY OBD DIDN'T MAKE ME AWARE OF ANY TYPE OF ISSUE OR NO CHECK ENGINE LIGHT EVER CAME ON. MY CAR HAS BEEN SERVICED ON TIME TO FACTORY STANDARDS AT ONLY DODGE DEALERSHIPS. NO MAJOR WORK HAS EVER BEEN DONE TO MY VEHICLE BEFORE ALSO. I'M GETTING THE $1600.00 FIX BUT FEEL BOTHER THAT SOMETHING COULD CATCH FIRE.

NHTSA ODI #10735803

145,000 miles · Jul 22, 2015
Electrical SystemEngine

6/19/15 THE CAR WAS TAKEN TO THE DEALER ORIGINALLY FOR A RECALL ON THE ALTERNATOR. AFTER THE JOB WAS COMPLETED I DROVE THE CAR HOME AND HAD TROUBLE SHUTTING IT OFF. AFTER SHIFTING IT THROUGH THE GEARS SEVERAL TIMES IT SHUT OFF. THE NEXT DAY I HAD THE SAME PROBLEM. I TOOK IT TO THE DEALER THE NEXT WEEKEND AND THEY COULD NOT R…

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6/19/15 THE CAR WAS TAKEN TO THE DEALER ORIGINALLY FOR A RECALL ON THE ALTERNATOR. AFTER THE JOB WAS COMPLETED I DROVE THE CAR HOME AND HAD TROUBLE SHUTTING IT OFF. AFTER SHIFTING IT THROUGH THE GEARS SEVERAL TIMES IT SHUT OFF. THE NEXT DAY I HAD THE SAME PROBLEM. I TOOK IT TO THE DEALER THE NEXT WEEKEND AND THEY COULD NOT REPLICATE THE PROBLEM. I TOOK THE CAR HOME AND IT SHUT OFF FINE. THE NEXT DAY THE PROBLEM STARTED AGAIN. I TOOK IT BACK TO THE DEALER AND THIS TIME THEY WERE ABLE TO REPLICATE THE PROBLEM AND WAS TOLD TO SHIFT IT THROUGH THE GEARS AND IT WOULD BE FINE. ALSO TOLD THAT THE ONLY WAY TO SHUT THE CAR OFF WAS TO REMOVE A FUSE TO THE FUEL INJECTION. TRULY NOT AN ACCEPTABLE ANSWER. 7/13/15 THE CAR WOULDN'T SHUT OFF AT ALL. DROVE IT TO THE DEALER AND IT'S BEEN THERE EVER SINCE. I HAVE BEEN TOLD SEVERAL DIFFERENT THINGS BY THE DEALER, LITHIA DODGE, MEDFORD, OR. THE LATEST IS AN ACTUAL DODGE CORPORATE ENGINEER IS SUPPOSED TO CALL THEM BACK. NOT EXACTLY SURE HOW A CAR CAN BE DESIGNED WITHOUT AN ALTERNATE WAY TO SHUT IT OFF IF THE PUSH BUTTON START AND STOP DOES NOT WORK. THE DATES ARE APPROXIMATE AS MY PAPERWORK IS IN THE CAR.

NHTSA ODI #10735656

68,000 miles · Jul 17, 2015
Fuel/propulsion System

FILLED GAS TANK ON WAY TO WORK. GOT IN CAR TO GO TO LUNCH AND NOTICED A STRONG GAS SMELL. CALLED MY HUSBAND (HE IS AN ASE CERTIFIED MASTER TECH, GM MASTER TECH.) HE INFORMED ME THERE MUST BE A FUEL LEAK. THEN THE CHECK ENGINE LIGHT CAME ON, HE PUT HIS SCANNER ON IT AND IT PULLED A CODE OF P0496 (SMALL LEAK DETECTED). THE SM…

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FILLED GAS TANK ON WAY TO WORK. GOT IN CAR TO GO TO LUNCH AND NOTICED A STRONG GAS SMELL. CALLED MY HUSBAND (HE IS AN ASE CERTIFIED MASTER TECH, GM MASTER TECH.) HE INFORMED ME THERE MUST BE A FUEL LEAK. THEN THE CHECK ENGINE LIGHT CAME ON, HE PUT HIS SCANNER ON IT AND IT PULLED A CODE OF P0496 (SMALL LEAK DETECTED). THE SMELL WOULD GO AWAY WHEN THE GAS LEVEL WAS UNDER 1/2 TANK. WOULD ONLY FILL TO 1/2 AFTER THAT. AFTER A WEEK OR SO THE SMELL WOULD COME BACK WITH ONLY 1/2 TANK OF GAS. THE CHECK ENGINE LIGHT HAS STAYED ON ALL THIS TIME. HUSBAND PULLED THE REAR SEAT OUT ON JULY 11TH TO DISCOVER FUEL POOLING FROM THE RIGHT REAR PASSENGER FUEL MODULE, THE GAS WAS LEAKING THROUGH THE PLASTIC. CONTACTED THE DODGE DEALERSHIP AND THEY WERE UNAWARE OF ANY PROBLEMS LIKE THIS. JULY 12TH WE ORDERED A NEW BOSCH PREMIUM FUEL PUMP (PART# 67774). ON JULY 17TH I RAN THE FUEL DOWN SO ONLY 1 GALLON WAS LEFT IN TANK. LET THE CAR SIT FOR 2 HRS. HUSBAND REMOVED THE MAIN PUMP, WHICH FELL APART. UPON REMOVING THE PRIMARY FUEL PUMP (RIGHT SIDE) THE PRESSURE WAS SO STRONG IT BLEW FUEL ALL OVER HIM AND THE INTERIOR OF THE BACK SEAT. THE PUMP HOLDS FUEL PRESSURE FOR WAY TO LONG AFTER IT IS TURNED OFF. NOT TO MENTION THAT THERE IS ONLY 2 PIECES OF PLASTIC/FOAM BETWEEN THE FUEL PUMPS AND THE BACK SEAT. THAT, IN ITSELF IS DANGEROUS. IS THE EXCESSIVE PRESSURE WHAT CAUSED THE PLASTIC FUEL PUMP TO CRACK AND ALLOW THE FUEL TO POOL ON TOP? I LOVE MY CAR BUT AM VERY AFRAID TO DRIVE IT NOW. I AM NOT ONLY CONCERNED FOR MY SAFETY BUT ALSO THE SAFETY OF ANYONE SITTING IN THE BACKSEAT (KIDS/GRANDKIDS). WHAT IF I GET REAR ENDED AND THERE IS A SPARK THAT IGNITES THE POOLED FUEL, WILL CHRYSLER THEN ISSUE A RECALL FOR THIS PROBLEM AFTER MY CAR EXPLODES? THERE ARE SEVERAL COMPLAINTS ON THIS WEBSITE FOR THE SAME ISSUE. CAN'T THE NHTSA DO SOMETHING TO HELP? MA 10/8 UPDATED 11/28/2017*CN

NHTSA ODI #10734898

69,000 miles · Jul 17, 2015
Steering

TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT HIGH SPEEDS, THE STEERING WHEEL COLUMN ABNORMALLY VIBRATED. THE CONTACT DISCOVERED THAT THE SPOILER FAILED. THE CONTACT ALSO EXPERIENCED WOBBLING IN THE FRONT END OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. TH…

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TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT HIGH SPEEDS, THE STEERING WHEEL COLUMN ABNORMALLY VIBRATED. THE CONTACT DISCOVERED THAT THE SPOILER FAILED. THE CONTACT ALSO EXPERIENCED WOBBLING IN THE FRONT END OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 69,000.

NHTSA ODI #10734775

32,070 miles · Jul 16, 2015
Unknown Or Other

ENGINE CAME ON. CAR WOULD NOT START. HAD TO JUMP START CAR

NHTSA ODI #10734544

50,382 miles · Jul 13, 2015
Unknown Or Other

WITH VEHICLE IN PARK AND BRAKE PEDDLE PUSHED DOWN, GEAR SHIFTER WOULD NO SHIFT FROM PARK TO ANY GEAR. TURNED CAR OFF AND OPEN DOOR THEN SHUT DOOR. RESTARTED THE CAR AND STILL SAME RESULTS. LOOKED UNDER THE STEERING COLUMN AND FOUND A METAL BRACKET HAD FALLEN OUT FROM THE SHIFT COLUMN. UPON REPLACING THE METAL BRACKET, SHIFTER W…

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WITH VEHICLE IN PARK AND BRAKE PEDDLE PUSHED DOWN, GEAR SHIFTER WOULD NO SHIFT FROM PARK TO ANY GEAR. TURNED CAR OFF AND OPEN DOOR THEN SHUT DOOR. RESTARTED THE CAR AND STILL SAME RESULTS. LOOKED UNDER THE STEERING COLUMN AND FOUND A METAL BRACKET HAD FALLEN OUT FROM THE SHIFT COLUMN. UPON REPLACING THE METAL BRACKET, SHIFTER WOULD SHIFT TO ANY GEAR BUT WOULD NOT GO BACK INTO PARK. SHIFTER WOULD STOP IN NEUTRAL AND NOT GO TO REVERSE OR PARK. UPON TILTING THE METAL BRACKET THAT HAD FALLEN, THE TRANSMISSION WOULD RETURN TO REVERSE AND PARK.

NHTSA ODI #10733716

87,000 miles · Jul 13, 2015
Electrical System

TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT 40 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V634000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS…

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TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT 40 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AND THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V634000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 87,000.

NHTSA ODI #10733646

47,775 miles · Jul 9, 2015
Fuel/propulsion System

LEAKING GAS FROM TOP OF TANK OR FUEL PUMP

NHTSA ODI #10733010

66,000 miles · Jul 7, 2015
Exterior Lighting

TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT APPROXIMATELY 35 MPH, THE HEAD LAMPS STOPPED ILLUMINATING. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STATED THAT THIS WAS A RECURRING FAILURE. THE CONTACT DROVE THE VEHICLE TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC REPAIRED THE ENTI…

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TL* THE CONTACT OWNS A 2011 DODGE CHARGER. WHILE DRIVING AT APPROXIMATELY 35 MPH, THE HEAD LAMPS STOPPED ILLUMINATING. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT STATED THAT THIS WAS A RECURRING FAILURE. THE CONTACT DROVE THE VEHICLE TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC REPAIRED THE ENTIRE HEADLIGHT ASSEMBLY AND FRAMING. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 66,000.

NHTSA ODI #10732558

Official recalls

11

19V018000 · Air Bags:frontal:passenger Side:inflator Module

Jan 15, 2019

Chrysler (FCA US LLC) is recalling certain 2010 Dodge Ram 3500, Ram 4500/5500, 2010-2011 Dodge Dakota, 2010-2014 Dodge Challenger, 2010-2015 Dodge Challenger, Chrysler 300, and 2010-2016 Jeep Wrangler vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to explode.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could explode with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 4, 2019. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is V01.

18V021000 · Air Bags:frontal:passenger Side:inflator Module

Jan 9, 2018

Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.

17V435000 · Electrical System:alternator/generator/regulator

Jul 10, 2017

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Challenger, Dodge Charger, Chrysler 300, Dodge Durango, and 2012-2014 Jeep Grand Cherokee vehicles. The affected vehicles have electro-hydraulic power steering (EHPS) and are equipped with a 5.7L or a 3.6L engine and a 160, 180 or 220 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash. There is also the possibility that the alternator may short circuit, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will inspect the alternator and depending on the part number, will replace the alternator, if necessary, free of charge. The recall began February 12, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is T36.

16V352000 · Air Bags:frontal:passenger Side:inflator Module

May 24, 2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

Consequence & remedy

Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

16V043000 · Structure

Jan 28, 2016

FCA US LLC (Chrysler) is recalling certain model year 2011-2016 Dodge Charger vehicles manufactured August 23, 2010, to January 7, 2016. When an affected vehicle is lifted using the supplied tire jack without chocking the wheels, the vehicle's body-side sill may give causing the tire jack to fail and the car to fall.

Consequence & remedy

Consequence: A car that falls unexpectedly increases the risk of injury.

Remedy: Chrysler will notify owners, and dealers will provide owners with wheel chocks and instructions for their use, free of charge. The recall began on March 21, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S03.

15V467000 · Air Bags:side/window; Seat Belts

Jul 27, 2015

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence & remedy

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Additional source detail variants (2)

Seat Belts

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Air Bags:side/window

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

14V634000 · Electrical System:alternator/generator/regulator

Oct 8, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2014 Chrysler 300, Dodge Charger, Challenger, and Durango; and 2012-2014 Jeep Grand Cherokee vehicles manufactured April 22, 2010, to January 2, 2014, and equipped with a 3.6L engine and a 160 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash.

Remedy: Chrysler has notified owners, and dealers will replace the alternator, free of charge. The recall began on February 27, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P60.

14V101000 · Exterior Lighting:headlights

Mar 4, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Dodge Charger vehicles manufactured May 20, 2010, through November 8, 2011, and equipped with halogen headlamps. In the affected vehicles, a sub-harness for the headlights may overheat and cause the low beam headlights to go out.

Consequence & remedy

Consequence: Loss of headlights reduces the driver's visibility, increasing the risk of a crash.

Remedy: Chrysler will notify owners, and dealers will replace the headlamp jumper harnesses and bulbs, or the headlamp assemblies, as necessary, free of charge. The recall began on May 2, 2014. Owners may contract Chrysler at 1-800-853-1403. Chrysler's number associated with this recall is P08. This recall concerns non-police vehicles. A separate campaign was launched in 2012 to address police vehicles. See NHTSA recall 12V-042.

13V118000 · Air Bags

Apr 3, 2013

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Chrysler 300, Dodge Challenger, and Dodge Charger vehicles manufactured April 11, 2011, through December 14, 2011. The affected vehicles may have improperly sized terminal crimps on the seat side-airbag wiring harness which may cause the seat side-airbags to malfunction and illuminate the airbag warning light.

Consequence & remedy

Consequence: In the event of a crash necessitating airbag deployment the airbags may not operate as designed, increasing the risk of injury.

Remedy: Chrysler will notify owners, and dealers will replace both driver and passenger seat airbag wiring harnesses, free of charge. The recall began on April 22, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N07.

12V197000 · Electrical System:wiring:fuses And Circuit Breakers; Service Brakes, Air:antilock:control Unit/module

May 2, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (2)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Air:antilock:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

12V042000 · Electrical System:wiring; Electrical System:wiring:fuses And Circuit Breakers; Exterior Lighting:headlights; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Feb 7, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (4)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Exterior Lighting:headlights

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Electrical System:wiring

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

PE14022 · Alternator Failure

Opened Jul 22, 2014 · Closed Nov 6, 2014

Status: closed (inferred from source dates) · Electrical System:alternator/generator/regulator

On July 22, 2014, the Office of Defects Investigation (ODI) opened PE14-022 to investigate 14 complaints (VOQs) alleging incidents of alternator failure resulting in engine stall while driving in model year (MY) 2011 through 2012 Dodge Charger vehicles.The MY 2011 through 2012 Dodge Charger vehicles were sold with three different engine options:1) 3.6L V6 (VIN8 = G), 88,766 vehicles; 2) 5.7L V8 (VIN8 = T), 38,615 vehicles; and 3) 6.4L V8 (VIN8 = J), 2,406 MY 2012 vehicles.The 14 VOQs identified in the PE14-022 opening resume involve 13 vehicles with 3.6L V6 engines and 1 vehicle with unknown engine (no VIN provided).In an October 7, 2014 letter to NHTSA, Chrysler described a safety defect condition that could result in rapid alternator failure having limited or no detection in approximately 434,581 MY 2011 through 2014 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Durango and Jeep Grand Cherokee vehicles equipped with 3.6L engines and 160 amp alternators (NHTSA Recall No. 14V-634, Chrysler P60).The subject alternators are used in vehicles equipped with 3.6L V6 engines and without towing packages.According to Chrysler, the silicone diodes in the alternator rectifier bridge may experience thermal fatigue due to cyclic loading from the Electric Hydraulic Power Steering (EHPS) system, eventually resulting in no output, reduced output, or a fully shorted to ground condition.These failure modes vary in their time to failure and warning to the driver.Depending on the failure mode and timing, system voltage may drop to critically low levels, disabling systems such as the Anti-lock Brake System/Electronic Stability Control, Engine Control Module/Central Body Controller, or a total vehicle electrical system shut down (in the event of a short to ground failure mode).Analysis of complaints to ODI and Chrysler identified a total of 146 incidents of alternator failure resulting in engine stall while driving in MY 2011 through 2012 Dodge Charger vehicles, including 142 involving vehicles equipped with the 3.6L V6 engines (1.6 IPTV) that were included in 14V-634 and 4 involving vehicles with 5.7L V8 engines (0.1 IPTV), which are equipped with different alternators.Analysis of all alternator failure complaints found that approximately 48 percent of VOQs and 21 percent of Chrysler complaints involved allegations of engine stall.Many (98) complaints reported fire and/or smoke, but analysis of these determined that they involved thermal damage to the alternator diode and did not identify any incidents involving damage beyond the alternator assembly.One VOQ identified in the opening resume for PE14-022 alleged a crash, but further evaluation determined that this involved a minor rear-end impact with slight bumper damage.This investigation is closed based on Chrysler's decision to conduct a safety recall.The VOQs associated with this investigation are:10641479,10641366,10641349,10642017,10640770,10640687,10640553,10639692,10638810,10638356,10638175,10638143,10637460,10633806,10633304,10632943,10632006,10631704,10631613,10631420,10631088,10630991,10630854,10630844,10630108,10629623,10629603,10628228,10628150,10627941,10627342,10626452,10626254,10625962,10622385,10622340,10621603,10620961,10619481,10618950,10618948,10618539,10618476,10618334,10618081,10618107,10616834,10616461,10616456,10615754,10615719,10606580,10605090,10604958,10597295,10592085,10588675,10587141,10562463,10559730,10511407