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2011 Dodge Charger

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

576 reports with mileage · 119 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 395 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports64 fire reports14 injury reports

Electronic Stability Control (esc) complaints

39 reports
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55,000 miles · Sep 4, 2014
Electrical SystemElectronic Stability Control (esc)

BATTERY SAVER MODE CODE MESSAGE CAME ON. RADIO SHUT OFF. ABS LIGHT FLASHED. STEERING BECAME RIGID. TOOK TO SHOP, ALTERNATOR AND BATTERY NEEDED REPLACED. *TR

NHTSA ODI #10630739

45,325 miles · Aug 27, 2014
Electrical SystemElectronic Stability Control (esc)Service Brakes

WHILE DRIVING THE BATTERY SAVER MODE CAME ON, AFTER THAT THE ABS WARNING LIGHT CAME ON. THEN POWER TO THE RADIO WAS CUT OUT AND THE AC FAN SPEED STARTED JUMPING SPORADICALLY UNTIL SHUTTING DOWN AS WELL. THEN THE SPEEDOMETER FELL TO 0 EVEN THOUGH I WAS TRAVELING AT A CONSTANT RATE. ONCE STOPPED IN A PARKING LOT THE CAR WENT CO…

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WHILE DRIVING THE BATTERY SAVER MODE CAME ON, AFTER THAT THE ABS WARNING LIGHT CAME ON. THEN POWER TO THE RADIO WAS CUT OUT AND THE AC FAN SPEED STARTED JUMPING SPORADICALLY UNTIL SHUTTING DOWN AS WELL. THEN THE SPEEDOMETER FELL TO 0 EVEN THOUGH I WAS TRAVELING AT A CONSTANT RATE. ONCE STOPPED IN A PARKING LOT THE CAR WENT COMPLETELY DEAD AND I WAS UNABLE TO RESTART THE VEHICLE AND HAD TO HAVE IT TOWED. THERE WAS A BURNING SMELL COMING FROM UNDER THE HOOD AND ALSO A WHINING NOISE COULD BE HEARD FROM INSIDE THE CABIN PRIOR TO THE FAILURE. THE ALTERNATOR DID HAVE TO BE REPLACED. *TR

NHTSA ODI #10628901

45,000 miles · Aug 10, 2014
Electronic Stability Control (esc)Vehicle Speed Control

I WAS DRIVING ON THE H-3 HONOLULU-BOUND AND ON MY WAY, THE BATTERY INDICATOR LIGHT ILLUMINATED IN THE DASH DISPLAY PANEL, THEN THE ABS AND TRACTION LIGHTS LIT UP. IMMEDIATELY AFTER THAT, THE CAR LOST ACCELERATION AND THERE WAS NO POWER STEERING. I KNEW I HAD TO PULL OVER TO AVOID AN ACCIDENT AND WHEN I ATTEMPTED TO DO SO, I HA…

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I WAS DRIVING ON THE H-3 HONOLULU-BOUND AND ON MY WAY, THE BATTERY INDICATOR LIGHT ILLUMINATED IN THE DASH DISPLAY PANEL, THEN THE ABS AND TRACTION LIGHTS LIT UP. IMMEDIATELY AFTER THAT, THE CAR LOST ACCELERATION AND THERE WAS NO POWER STEERING. I KNEW I HAD TO PULL OVER TO AVOID AN ACCIDENT AND WHEN I ATTEMPTED TO DO SO, I HAD A DIFFICULT TIME MANEUVERING THE CAR. TO TOP IT OFF, THE ANTI-BRAKE SYSTEM WAS NOT WORKING. MY WIFE AND I WERE NOT PHYSICALLY INJURED, BUT THERE COULD HAVE BEEN A FATALITY WITH CARS TRAVELING AT 60 MPH. I HAD THE VEHICLE TOWED TO THE DEALER'S SERVICE AREA AS AFTER "GOOGLE"-ING, IT SEEMED LIKE THIS IS A KNOWN PROBLEM AND THE COMMENTS SHARED THAT THE DEALER IS THE ONLY ONE WHO CARRIES THE NECESSARY PART. TOTAL PAID: $957.26 NOT A HAPPY DODGE OWNER. *TR

NHTSA ODI #10621206

72,345 miles · Jul 26, 2014
Electrical SystemElectronic Stability Control (esc)

I HAVE A 2011 DODGE CHARGER V6 SE. WELL THE FIRST THING THAT HAPPENED WAS THAT THE CAR WENT DEAD ON MY WIFE AND 2 SMALL CHILDREN. I TOOK IT TO A DEALERSHIP AS REQUESTED BY DODGE REPRESENTATIVE. THEY TOLD ME I HAD A BAD ALTERNATOR HOWEVER I COULD NOT PAY FOR THE ALTERNATOR SO I REQUESTED TO JUST PICK UP MY VEHICLE. BEFORE LEAVIN…

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I HAVE A 2011 DODGE CHARGER V6 SE. WELL THE FIRST THING THAT HAPPENED WAS THAT THE CAR WENT DEAD ON MY WIFE AND 2 SMALL CHILDREN. I TOOK IT TO A DEALERSHIP AS REQUESTED BY DODGE REPRESENTATIVE. THEY TOLD ME I HAD A BAD ALTERNATOR HOWEVER I COULD NOT PAY FOR THE ALTERNATOR SO I REQUESTED TO JUST PICK UP MY VEHICLE. BEFORE LEAVING I GOT THE MECHANIC TO TEST MY BATTERY. TURNS OUT I HAD A BAD BATTERY. PROBLEM SOLVED BUT HE STILL TOLD ME I HAD A BAD ALTERNATOR.. THIS WAS 5 MONTHS AGO. WELL ABOUT A MONTH AGO MY TIRE PRESSURE SENSOR LIGHT CAME ON, THEN MY ABS AND TRACTION CONTROL LIGHTS CAME ON AND I CANNOT USE CRUISE CONTROL. WAS TOLD I WAS ELIGIBLE FOR A RECALL BUT I WOULD HAVE TO PAY FOR DIAGNOSIS AND POSSIBLY REPAIR IF THE PROBLEM WAS DEEMED NOT UNDER RECALL. I AM CURRENTLY UNEMPLOYED AND CANNOT AFFORD FOR THE DEALERSHIP TO GIVE ME THE RUN AROUND AGAIN. WELL YESTERDAY MY WIFE WAS DRIVING OUR 2 SMALL CHILDREN AROUND AND EVERYTHING STARTED CUTTING OFF WHILE SHE WAS GOING DOWN THE ROAD. SHE PULLED OFF THE HIGHWAY THANKFULLY JUST AS THE CAR CUT OFF. I JUMPED THE CAR OFF AND USED A VOLTMETER TO CHECK THE BATTERY AS THE CAR WAS RUNNING. THE BATTERY VOLTAGE WAS STEADILY DECLINING AS THE CAR RAN INDICATING THE ALTERNATOR HAS GONE BAD. AFTER TALKING TO DODGE REPRESENTATIVE AGAIN THEY SAID I MAY BE ELIGIBLE FOR A REDUCED BILL FROM THE DEALERSHIP BUT I WOULD HAVE TO TAKE IT TO THEM FOR THEM TO DIAGNOSE. THIS CAR HAS BEEN NOTHING BUT TROUBLE SINCE I GOT IT AND IT HAS LEFT ME AND MY FAMILY STRANDED NUMEROUS TIMES. VERY UNHAPPY WITH DODGE AND THE DEALERSHIP. I SEE WHERE YOU ARE INVESTIGATING THE ALTERNATOR FAILURES AND I WOULD REALLY APPRECIATE ANY HELP YOU CAN INCUR. *TR

NHTSA ODI #10616456

55,600 miles · Jul 23, 2014
Electronic Stability Control (esc)SteeringUnknown Or Other

WHILE DRIVING ON SUNDAY EVENING AROUND 8:30 PM ABOUT 2 MILES FROM MY HOME GOING TO GET SOME COLD MEDICINES MY CAR ALL OF A SUDDEN THE RADIO STOP WORKING AND IT STARTED STALLING AND MY ABS BRAKES LIGHT AND TRACTION CONTROL LIGHTS CAME ON AND WAS ABOUT TO CUT OFF AND EVERYTHING JUST STOP WORKING WAS ABLE TO GET IT OFF THE ROAD. RE…

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WHILE DRIVING ON SUNDAY EVENING AROUND 8:30 PM ABOUT 2 MILES FROM MY HOME GOING TO GET SOME COLD MEDICINES MY CAR ALL OF A SUDDEN THE RADIO STOP WORKING AND IT STARTED STALLING AND MY ABS BRAKES LIGHT AND TRACTION CONTROL LIGHTS CAME ON AND WAS ABOUT TO CUT OFF AND EVERYTHING JUST STOP WORKING WAS ABLE TO GET IT OFF THE ROAD. REMEMBER SMELLING SOMETHING THAT WAS BURNING NO SMOKE OR FIRE HAVE DONE RESEARCH ON THE INTERNET AND THERE ARE SEVERAL COMPLAINTS ABOUT PEOPLE HAVING THE SAME PROBLEM WITH THE SAME AMOUNT OF MILEAGE AS MY CAR OR LESSER. DID CALL DODGE AND THEY HAD NO COMPLAINTS THEY CLAIM OF THIS PROBLEM BUT IT COULD HAVE HAPPEN DUE TO A RECENT RECALL THEY CALL A M10. NO OTHER ASSISTANCE FROM THE MAKER OF THIS CAR BUT IT NEEDS TO BE INVESTIGATED PERIOD.IF IT IS THE ALTERNATOR AND BATTERY IT IS COSTING OVER $1000.00 TO GET THE REPAIRS DONE AND THIS IS BAD WHEN THE WARRANTY JUST WENT OUT ON IT. NOT INCLUDING CAR NOTE AND CAR INSURANCE. *TR

NHTSA ODI #10615754

50 miles · Jun 30, 2014
Air BagsElectronic Stability Control (esc)Service Brakes

WITHIN ONE MONTH OF PURCHASING MY VEHICLE THE PASSENGER AIR BAG LIGHT STAYS ON AND AFTER BRINGING THE VEHICLE INTO THE DEALER 3 TIMES IT HAS STILL NOT BEEN REPAIRED. THEN MY EMERGENCY BRAKE LIGHT AND MY ABS LIGHT RANDOMLY STARTED COMING ON. I BROUGHT IT INTO THE DEALER AGAIN AND THEY SAID THEY HAD TO ORDER A PART. THEY "THINK IT…

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WITHIN ONE MONTH OF PURCHASING MY VEHICLE THE PASSENGER AIR BAG LIGHT STAYS ON AND AFTER BRINGING THE VEHICLE INTO THE DEALER 3 TIMES IT HAS STILL NOT BEEN REPAIRED. THEN MY EMERGENCY BRAKE LIGHT AND MY ABS LIGHT RANDOMLY STARTED COMING ON. I BROUGHT IT INTO THE DEALER AGAIN AND THEY SAID THEY HAD TO ORDER A PART. THEY "THINK IT IS ELECTRICAL" AND WOULD CALL ME WHEN THE PART CAME IN. TWO MONTHS LATER...NO PHONE CALL FROM THE DEALER. MY CAR WOULD NOT START TWO TIMES SINCE THE LAST VISIT TO THE DEALERSHIP. I WALKED INTO THE DEALER TO SHOW THEM THAT THIS LARGE LIGHT WITH AN ELECTRICAL SIGN AND BATTERY FLASHED ON AND MY VEHICLE WOULD NOT START JUST 15 MINUTES AGO. THE SERVICE MANAGER WENT OUT TO MY VEHICLE AND SAID MY ABS IS NOT WORKING. I BROUGHT MY VEHICLE IN TO THE DEALER THIS MORNING. AMONG THE ABOVE ISSUES THERE IS NOW A HEADLIGHT SAFETY ISSUE. IT IS NOT SAFE TO DRIVE ME AND MY FAMILY. I WANT IT FIXED OR REPLACED. I BOUGHT THE VEHICLE WITH 50 MILES ON IT AND IT HAS HAD NOTHING BUT MAJOR SAFETY ISSUES. I DO NOT WANT TO WAIT UNTIL SOMEONE DIES WITH THIS VEHICLE ON THE ROAD. SOMETHING NEEDS TO BE DONE NOW!!!! *TR

NHTSA ODI #10607141

54,000 miles · Sep 28, 2013
Electrical SystemElectronic Stability Control (esc)Service Brakes

ON MY DAILY ROUTINE HOME, OUT OF THE BLUE, MY ESC LIGHT COMES ON. IMMEDIATELY IM CONCERNED AND NOTICE SOME LOSS OF POWER. NO LESS THAN A MINUTE LATER MY ABS LIGHT COMES ON AS WELL! SO I PULL OVER AND SHUT OFF THE CAR AND THEN CUT IT BACK ON, NO LUCK. THE CAR STARTS BUT THE ENGINE WON'T CUT ON AND BOTH LIGHTS ARE STILL ON. SO I …

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ON MY DAILY ROUTINE HOME, OUT OF THE BLUE, MY ESC LIGHT COMES ON. IMMEDIATELY IM CONCERNED AND NOTICE SOME LOSS OF POWER. NO LESS THAN A MINUTE LATER MY ABS LIGHT COMES ON AS WELL! SO I PULL OVER AND SHUT OFF THE CAR AND THEN CUT IT BACK ON, NO LUCK. THE CAR STARTS BUT THE ENGINE WON'T CUT ON AND BOTH LIGHTS ARE STILL ON. SO I CUT IT OFF AGAIN AND WAIT A FEW THEN ATTEMPT TO CUT IT ON AGAIN AND IT GETS WORSE! THE CAR READS "NO KEY DETECTED" AND THEN COMPLETELY SHUTS OFF. SO I IMMEDIATELY ASSUME THE BATTERY IS DEAD AND CALL MY BROTHER FOR A JUMP. HE COMES AND JUMPS ME AND NO SUCCESS. THE DRIVER INFO STILL READS "NO KEY DETECTED". SO NOW IM LEFT WONDERING WHAT'S GONE WRONG. I HAD IT TOWED TO THE DEALERSHIP FOR SERVICE AND NOTICE THAT THIS VEHICLE HAS ALREADY BEEN SERVICED FOR AN ESC/ABS LIGHT RECALL BACK IN MAY OF 2012. SO THIS LEADS ME TO BELIEVE THAT THIS IS A SERIOUS ELECTRICAL ISSUE. LIKE SOME OTHER OWNERS I TOO ALSO HAVE A BURNT OUT PASSENGER SIDE HEADLIGHTS WIRING AND DEFINITELY EXPRESSED MY CONCERNS IF THAT COULD BE CAUSING AN UNEVEN POWER DISTRIBUTION. ITS SO DISAPPOINTING. THIS IS THE SECOND TIME IN 3 MONTHS MY CAR HAS BEEN BROUGHT IN FOR MAJOR SERVICE. FRANKLY I NO LONGER FEEL CONFIDENT BEHIND THE WHEEL OF MY VEHICLE. WINTER IS FAST APPROACHING AND DON'T WANT TO GET STUCK ON THE SIDE OF THE ROAD WITH NO POWER AND NO HEAT. MINOR ISSUES ARE ONE THING BUT MAJOR ISSUES ON A LATE MODEL CAR IS ALARMING. IM CERTAINLY NOT HAPPY AND REALLY AM AT THE TIPPING POINT OF SURRENDERING THIS VEHICLE. AT THIS POINT WHAT ELSE AM I TO DO?! *TR

NHTSA ODI #10545760

13,000 miles · Oct 16, 2012
Electronic Stability Control (esc)Service BrakesSteering

THIS IS THE THIRD TIME THAT ALL THE IDIOT LIGHTS ON THE DASHBOARD COME ON AND THEN WE PROCEED TO LOSE THE POWER STEERING AND BRAKES. CHRYSLER'S LEMON LAW DIVISION STATES THAT THEY WILL FIX IT AND THAT MY ISSUE IS NOT A LEMON LAW CASE. I SIMPLY HAVE REQUESTED THEM TO TAKE THE CAR BACK AND HAVE THEIR ENGINEERING DEPARTMENT TAKE …

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THIS IS THE THIRD TIME THAT ALL THE IDIOT LIGHTS ON THE DASHBOARD COME ON AND THEN WE PROCEED TO LOSE THE POWER STEERING AND BRAKES. CHRYSLER'S LEMON LAW DIVISION STATES THAT THEY WILL FIX IT AND THAT MY ISSUE IS NOT A LEMON LAW CASE. I SIMPLY HAVE REQUESTED THEM TO TAKE THE CAR BACK AND HAVE THEIR ENGINEERING DEPARTMENT TAKE IT APART TO FIND OUT WHAT IS GOING ON WITH I AND TO GIVE ME A NEW VEHICLE. EACH OF THE THREE TIMES THIS HAS OCCURRED, WE HAVE BEEN EXTREMELY FORTUNATE TO BE IN A PARKING LOT ONLY TRAVELING A COUPLE MILES PER HOUR. THIS ISSUE WAS SUPPOSE TO HAVE BEEN RESOLVED ALREADY AND HAS NOT APPARENTLY. I NO LONGER TRUST MY SAFETY AND LIFE NOR THE SAFETY AND WELL BEING OF OTHERS ON THE ROAD IF I WERE TO DRIVE THIS CAR AGAIN. THE ONLY REMEDIES THAT ARE ACCEPTABLE TO ME ARE TO REMOVE ALL THE ELECTRICAL WIRING AND COMPUTERS AND REPLACE THEM WITH NEW OR TO EXCHANGE THE VEHICLE. I FEAR FOR MY SAFETY WITH THIS CAR. PLEASE NOTE THAT I ALSO HAVE A 2011 CHRYSLER 300C THAT HAS BEEN FINE WITH NO MAJOR ISSUES. *TR

NHTSA ODI #10480764

1,944 miles · Jun 28, 2012
Electrical SystemElectronic Stability Control (esc)Service Brakes, Hydraulic

FIRST ISSUE(S) OCCURED IN MAY OF 2011 AND HAVE CONTINUED TO DATE. OVER 25 VISITS TO 2 DEALERSHIPS FOR FIXES, AND NO ONE CAN GET A FIX ON IT. FIRST, IT WAS THE PASSIVE ENTRY DOOR HANDLES, WHICH HAVE OCCURRED 5 TIMES AND 5 FIXES SINCE LAST YEAR. SECOND ISSUE WAS THE POWER SHUTDOWN FOR THE CAR, 3 DEAD BATTERIES, AND SEVERAL ISSUES …

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FIRST ISSUE(S) OCCURED IN MAY OF 2011 AND HAVE CONTINUED TO DATE. OVER 25 VISITS TO 2 DEALERSHIPS FOR FIXES, AND NO ONE CAN GET A FIX ON IT. FIRST, IT WAS THE PASSIVE ENTRY DOOR HANDLES, WHICH HAVE OCCURRED 5 TIMES AND 5 FIXES SINCE LAST YEAR. SECOND ISSUE WAS THE POWER SHUTDOWN FOR THE CAR, 3 DEAD BATTERIES, AND SEVERAL ISSUES CONCERNING THE UCONNECT SYSTEM SHUTTING DOWN DURING DRIVING. THERE HAS BEEN A RELENTLESS AMOUNT OF SUSPENSION AND BRAKING ISSUES OCCURRING. THE ISSUES INCLUDE HAVING TO REPLACE WARPED ROTORS, UNEVEN BALDING TIRES(TWICE NOW), ABS FAILING AND TRACTION CONTROL FAILING, UNEVEN DOOR SEAMS, FLAKING AND CHIPPING PAINT(ESPECIALLY BETWEEN BODY PANELS), AND NOW BRAKES AGAIN GRINDING SIDEWAYS IN THE CALIPERS. THERE HAS BEEN SO MANY ISSUES, THAT I HAD TO CONTACT A LAWYER, WHICH IS NOW PRESENTLY ON IT'S 97TH DAY OF SUBMITTAL TO GET THIS VEHICLE RECTIFIED. I'VE ALSO HAD THE VEHICLE IN THE CHRYSLER STAR CUSTOMER SATISIFACTION PROGRAM SINCE JAN. OF 2012 AT 8,012 MILES AND THEY WERE NOT ABLE TO WARRANTY THE ROTOR ISSUE, WHICH HAS FORCED US TO HAVE THE ROTORS CHANGED IT AT ANOTHER SERVICE, NOT BEING A DODGE DEALER. THE CAR IS CURRENTLY BEING LOOKED AT FOR BAD SWAY BAR LINK BUSHINGS AND SEVERAL OTHER BUSHINGS SHOWING DRY ROT PREMATURELY. I'VE ALSO EXPERIENCED THE TRUNK POPING OPEN IN MID DRIVING, WHICH HAS BEEN THE ONLY THING BESIDES THE 5TH DOOR HANDLE REPLACEMENT THAT HAS WORKED SINCE PURCHASING IT. RECENTLY, THE CARS TRANSMISSION WOULD NOT SHIFT OUT OF 2ND GEAR AND WAS FORCED TO PULL OVER AND RESTART IT ON A MAJOR HIGHWAY.

NHTSA ODI #10463801

Official recalls

11

19V018000 · Air Bags:frontal:passenger Side:inflator Module

Jan 15, 2019

Chrysler (FCA US LLC) is recalling certain 2010 Dodge Ram 3500, Ram 4500/5500, 2010-2011 Dodge Dakota, 2010-2014 Dodge Challenger, 2010-2015 Dodge Challenger, Chrysler 300, and 2010-2016 Jeep Wrangler vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to explode.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could explode with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 4, 2019. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is V01.

18V021000 · Air Bags:frontal:passenger Side:inflator Module

Jan 9, 2018

Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.

17V435000 · Electrical System:alternator/generator/regulator

Jul 10, 2017

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Challenger, Dodge Charger, Chrysler 300, Dodge Durango, and 2012-2014 Jeep Grand Cherokee vehicles. The affected vehicles have electro-hydraulic power steering (EHPS) and are equipped with a 5.7L or a 3.6L engine and a 160, 180 or 220 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash. There is also the possibility that the alternator may short circuit, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will inspect the alternator and depending on the part number, will replace the alternator, if necessary, free of charge. The recall began February 12, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is T36.

16V352000 · Air Bags:frontal:passenger Side:inflator Module

May 24, 2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

Consequence & remedy

Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

16V043000 · Structure

Jan 28, 2016

FCA US LLC (Chrysler) is recalling certain model year 2011-2016 Dodge Charger vehicles manufactured August 23, 2010, to January 7, 2016. When an affected vehicle is lifted using the supplied tire jack without chocking the wheels, the vehicle's body-side sill may give causing the tire jack to fail and the car to fall.

Consequence & remedy

Consequence: A car that falls unexpectedly increases the risk of injury.

Remedy: Chrysler will notify owners, and dealers will provide owners with wheel chocks and instructions for their use, free of charge. The recall began on March 21, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S03.

15V467000 · Air Bags:side/window; Seat Belts

Jul 27, 2015

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence & remedy

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Additional source detail variants (2)

Seat Belts

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

Air Bags:side/window

Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger vehicles manufactured May 6, 2010, to June 5, 2014. In the affected vehicles, the side impact sensor calibrations may be overly sensitive, and as a result, the side air bag inflatable curtains and seat air bags may unexpectedly deploy and the seat belt pre-tensioners may activate.

Consequence: Air bags that unexpectedly deploy increase the risk of a crash or injury.

Remedy: Chrysler will notify owners, and dealers will update the Occupant Restraint Control module calibration, free of charge. The recall began on August 25, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R35.

14V634000 · Electrical System:alternator/generator/regulator

Oct 8, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2014 Chrysler 300, Dodge Charger, Challenger, and Durango; and 2012-2014 Jeep Grand Cherokee vehicles manufactured April 22, 2010, to January 2, 2014, and equipped with a 3.6L engine and a 160 amp alternator. In the affected vehicles, the alternator may suddenly fail.

Consequence & remedy

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash.

Remedy: Chrysler has notified owners, and dealers will replace the alternator, free of charge. The recall began on February 27, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P60.

14V101000 · Exterior Lighting:headlights

Mar 4, 2014

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Dodge Charger vehicles manufactured May 20, 2010, through November 8, 2011, and equipped with halogen headlamps. In the affected vehicles, a sub-harness for the headlights may overheat and cause the low beam headlights to go out.

Consequence & remedy

Consequence: Loss of headlights reduces the driver's visibility, increasing the risk of a crash.

Remedy: Chrysler will notify owners, and dealers will replace the headlamp jumper harnesses and bulbs, or the headlamp assemblies, as necessary, free of charge. The recall began on May 2, 2014. Owners may contract Chrysler at 1-800-853-1403. Chrysler's number associated with this recall is P08. This recall concerns non-police vehicles. A separate campaign was launched in 2012 to address police vehicles. See NHTSA recall 12V-042.

13V118000 · Air Bags

Apr 3, 2013

Chrysler Group LLC (Chrysler) is recalling certain model year 2011-2012 Chrysler 300, Dodge Challenger, and Dodge Charger vehicles manufactured April 11, 2011, through December 14, 2011. The affected vehicles may have improperly sized terminal crimps on the seat side-airbag wiring harness which may cause the seat side-airbags to malfunction and illuminate the airbag warning light.

Consequence & remedy

Consequence: In the event of a crash necessitating airbag deployment the airbags may not operate as designed, increasing the risk of injury.

Remedy: Chrysler will notify owners, and dealers will replace both driver and passenger seat airbag wiring harnesses, free of charge. The recall began on April 22, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N07.

12V197000 · Electrical System:wiring:fuses And Circuit Breakers; Service Brakes, Air:antilock:control Unit/module

May 2, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (2)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Air:antilock:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 AND 2012 300 AND DODGE CHARGER VEHICLES. THESE VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VEHICLE CONTROL, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS, AND DEALERS WILL RELOCATE THE ABS/ESC SYSTEM FUSE, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 18, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

12V042000 · Electrical System:wiring; Electrical System:wiring:fuses And Circuit Breakers; Exterior Lighting:headlights; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

Feb 7, 2012

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence & remedy

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Additional source detail variants (4)

Electrical System:wiring:fuses And Circuit Breakers

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Exterior Lighting:headlights

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Electrical System:wiring

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2011 and 2012 DODGE CHARGER POLICE VEHICLES. THE LOW BEAM HEADLAMPS OF SOME VEHICLES COULD FAIL DUE TO AN OVERHEATED BULB HARNESS CONNECTOR. OTHER VEHICLES MAY LOSE ABS/ESC SYSTEM FUNCTION DUE TO AN OVERHEATED POWER DISTRIBUTION CENTER.

Consequence: THIS COULD LEAD TO LOSS OF VISIBILITY AND/OR BRAKING ABILITY, INCREASING THE RISK OF A CRASH.

Remedy: CHRYSLER WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE HEADLAMP JUMPER HARNESSES AND RELOCATE THE ABS/ESC SYSTEM FUSE WITHIN THE POWER DISTRIBUTION CENTER, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 2, 2012. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

PE14022 · Alternator Failure

Opened Jul 22, 2014 · Closed Nov 6, 2014

Status: closed (inferred from source dates) · Electrical System:alternator/generator/regulator

On July 22, 2014, the Office of Defects Investigation (ODI) opened PE14-022 to investigate 14 complaints (VOQs) alleging incidents of alternator failure resulting in engine stall while driving in model year (MY) 2011 through 2012 Dodge Charger vehicles.The MY 2011 through 2012 Dodge Charger vehicles were sold with three different engine options:1) 3.6L V6 (VIN8 = G), 88,766 vehicles; 2) 5.7L V8 (VIN8 = T), 38,615 vehicles; and 3) 6.4L V8 (VIN8 = J), 2,406 MY 2012 vehicles.The 14 VOQs identified in the PE14-022 opening resume involve 13 vehicles with 3.6L V6 engines and 1 vehicle with unknown engine (no VIN provided).In an October 7, 2014 letter to NHTSA, Chrysler described a safety defect condition that could result in rapid alternator failure having limited or no detection in approximately 434,581 MY 2011 through 2014 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Durango and Jeep Grand Cherokee vehicles equipped with 3.6L engines and 160 amp alternators (NHTSA Recall No. 14V-634, Chrysler P60).The subject alternators are used in vehicles equipped with 3.6L V6 engines and without towing packages.According to Chrysler, the silicone diodes in the alternator rectifier bridge may experience thermal fatigue due to cyclic loading from the Electric Hydraulic Power Steering (EHPS) system, eventually resulting in no output, reduced output, or a fully shorted to ground condition.These failure modes vary in their time to failure and warning to the driver.Depending on the failure mode and timing, system voltage may drop to critically low levels, disabling systems such as the Anti-lock Brake System/Electronic Stability Control, Engine Control Module/Central Body Controller, or a total vehicle electrical system shut down (in the event of a short to ground failure mode).Analysis of complaints to ODI and Chrysler identified a total of 146 incidents of alternator failure resulting in engine stall while driving in MY 2011 through 2012 Dodge Charger vehicles, including 142 involving vehicles equipped with the 3.6L V6 engines (1.6 IPTV) that were included in 14V-634 and 4 involving vehicles with 5.7L V8 engines (0.1 IPTV), which are equipped with different alternators.Analysis of all alternator failure complaints found that approximately 48 percent of VOQs and 21 percent of Chrysler complaints involved allegations of engine stall.Many (98) complaints reported fire and/or smoke, but analysis of these determined that they involved thermal damage to the alternator diode and did not identify any incidents involving damage beyond the alternator assembly.One VOQ identified in the opening resume for PE14-022 alleged a crash, but further evaluation determined that this involved a minor rear-end impact with slight bumper damage.This investigation is closed based on Chrysler's decision to conduct a safety recall.The VOQs associated with this investigation are:10641479,10641366,10641349,10642017,10640770,10640687,10640553,10639692,10638810,10638356,10638175,10638143,10637460,10633806,10633304,10632943,10632006,10631704,10631613,10631420,10631088,10630991,10630854,10630844,10630108,10629623,10629603,10628228,10628150,10627941,10627342,10626452,10626254,10625962,10622385,10622340,10621603,10620961,10619481,10618950,10618948,10618539,10618476,10618334,10618081,10618107,10616834,10616461,10616456,10615754,10615719,10606580,10605090,10604958,10597295,10592085,10588675,10587141,10562463,10559730,10511407