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2010 Dodge Challenger

Owner reports · Recalls · Investigations

More warning signs than most Challenger years

Owner complaints for the 2010 Dodge Challenger are substantially higher than the model-year median of 45.

About this comparison →

When problems were reported

Mileage at the reported incident

214 reports with mileage · 85 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 75 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 75 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

10 crash reports4 fire reports8 injury reports

Fuel/propulsion System complaints

14 reports
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608,958 miles · Feb 21, 2021
Fuel/propulsion System

PROBLEM: FUEL FUMES IN THE CABIN OF MY 2010 CHALLENGER STATIONARY AND IN MOTION (CITY AND HIGHWAY). THE FUEL TANK IS LOCATED UNDER THE REAR SEAT IN DODGE CHALLENGERS, CHARGERS AND THE CHRYSLER 300. INTERNET SEARCHES REGARDING FUEL FUMES IN THE CABIN REVEALED NUMEROUS COMPLAINTS REGARDING FUEL PUMP O-RING LEAKS. THERE ARE U-TUB…

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PROBLEM: FUEL FUMES IN THE CABIN OF MY 2010 CHALLENGER STATIONARY AND IN MOTION (CITY AND HIGHWAY). THE FUEL TANK IS LOCATED UNDER THE REAR SEAT IN DODGE CHALLENGERS, CHARGERS AND THE CHRYSLER 300. INTERNET SEARCHES REGARDING FUEL FUMES IN THE CABIN REVEALED NUMEROUS COMPLAINTS REGARDING FUEL PUMP O-RING LEAKS. THERE ARE U-TUBE VIDEOS AVAILABLE FOR THE HOME MECHANIC. HOWEVER, IT IS UNREASONABLE TO EXPECT THAT AN OWNER PERFORM THIS REPAIR DUE TO THE EXPOSURE TO GASOLINE AND THE POSSIBILITY OF FIRE OR EXPLOSION. MY CHALLENGER IS A LIMITED EDITION MOPAR10 WITH METICULOUS MAINTENANCE AT THE DEALERSHIP WHEN IT WAS PURCHASED. IT HAD ONLY 60,958 MILES WHEN I TOOK IT TO THE DEALERSHIP ON 01/28/21. THEY HAD TO REPLACE THE FUEL PUMP O-RINGS AT A COST OF $396.00 ($96 IN PARTS AND $300 IN LABOR). I HAVE NEVER HAD THIS PROBLEM IN ANY VEHICLE THAT I HAVE OWNED, NEW OR USED, SINCE 1978. THE EXPOSURE TO GASOLINE FUMES IS A WELL KNOWN HEALTH HAZARD ESPECIALLY IN A CLOSED ENVIRONMENT SUCH AS A VEHICLE CABIN. FOR THE CAR WITH ONLY 60K MILES WITH METICULOUS MAINTENANCE BEING PERFORMED BY ONE DEALERSHIP AND A SAFETY ISSUE WITH MANY COMPLAINTS ON THE INTERNET, WARRANTS AN INVESTIGATION OF DODGE AND CHRYSLER REPAIR RECORDS ON THIS ISSUE. A $400 REPAIR IS 25% PARTS AND 75% LABOR. I RESPECTFULLY SUBMIT THAT A RECALL HAS BE ISSUED. PLEASE NOTE THAT MY DODGE DEALER HAS BEEN EXCEPTIONAL REGARDING CUSTOMER CARE. HOWEVER, THEY DID NOT OFFER TO REPAIR THIS DEFECT FREE OF COST BECAUSE NO RECALL EXISTS ON THIS ISSUE. MY DEALERSHIP IS JIM CLICK DODGE IN TUCSON, ARIZONA. THE REPAIR INVOICE NUMBER IS DDCS759163. YOU HAVE MY PERMISSION TO USE MY PERSONAL DATA ON THIS INVOICE TO CREATE A RECALL. THANK-YOU, RANDY STURGEON, RETIRED FEDERAL LAW ENFORCEMENT AGENT.

NHTSA ODI #11397198

120,000 miles · Oct 17, 2020
Fuel/propulsion System

STRONG GAS SMELL INSIDE THE CAR WHEN PARKED OR DRIVING FOGS THE WINDSHIELD LEADING TO POOR VISIBILITY GOT A DIAGNOSTIC DONE BY MEINEKE TURNS OUT IT'S DUE TO CRACKED FUEL PUMPS HAD IT REPAIRED AT A COST OF $1000 TURNS OUT THERE ARE 8 SIMILAR COMPLAINTS ON THE WEBSITE I BELIEVE YOUR INSTITUTION SHOULD DO A RECALL SINCE IT'S A DANG…

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STRONG GAS SMELL INSIDE THE CAR WHEN PARKED OR DRIVING FOGS THE WINDSHIELD LEADING TO POOR VISIBILITY GOT A DIAGNOSTIC DONE BY MEINEKE TURNS OUT IT'S DUE TO CRACKED FUEL PUMPS HAD IT REPAIRED AT A COST OF $1000 TURNS OUT THERE ARE 8 SIMILAR COMPLAINTS ON THE WEBSITE I BELIEVE YOUR INSTITUTION SHOULD DO A RECALL SINCE IT'S A DANGER TO THE DRIVER AND THE PUBLIC

NHTSA ODI #11364817

67,000 miles · Aug 20, 2018
Fuel/propulsion SystemUnknown Or Other

THERE IS A SMELL OF RAW FUEL INSIDE THE VEHICLE. SMELL COMES THROUGH THE AIR VENTS WHILE PARKED AND DRIVING. ALL THE TIME>

NHTSA ODI #11120967

70,000 miles · Jun 23, 2018
Fuel/propulsion System

GASOLINE LEAKING AROUND FUEL PUMP UNDER THE BACKSEAT INSIDE THE PASSENGER COMPARTMENT. LEAKING UNDERNEATH VEHICLE IN FRONT OF REAR PASSENGER TIRE. VEHICLE HAS BEEN SITTING IN DRIVEWAY OVERNIGHT. THIS HAPPENS EVERY TIME I FILL THE GAS TANK. THE SMELL/FUMES ARE OVERWHELMING INSIDE THE VEHICLE AND THERE IS A POOL OF GASOLINE ON MY …

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GASOLINE LEAKING AROUND FUEL PUMP UNDER THE BACKSEAT INSIDE THE PASSENGER COMPARTMENT. LEAKING UNDERNEATH VEHICLE IN FRONT OF REAR PASSENGER TIRE. VEHICLE HAS BEEN SITTING IN DRIVEWAY OVERNIGHT. THIS HAPPENS EVERY TIME I FILL THE GAS TANK. THE SMELL/FUMES ARE OVERWHELMING INSIDE THE VEHICLE AND THERE IS A POOL OF GASOLINE ON MY DRIVEWAY. UPON RESEARCH, THIS IS A VERY COMMON OCCURRENCE WITH DODGE VEHICLES WITH NO SAFETY RECALL. THIS HAS BEEN GOING ON FOR CLOSE TO A YEAR WITH NO HELP FROM DEALERSHIPS.

NHTSA ODI #11103577

60,000 miles · May 29, 2018
Fuel/propulsion System

ONE OF THE TWO FUEL PUMPS IN MY 2010 DODGE CHALLENGER HAD SOME SORT OF CRACK AND STARTED LEAKING. IT HAS RIGHT OVER 60,000 MILES ON IT. WE KEEP THIS CAR IN THE GARAGE ATTACHED TO ARE HOME. WE CAME HOME ONE DAY RIGHT AFTER WE FILLED THE GAS TANK UP ON THE CAR AND WE SMELLED GAS WHEN WE CAME HOME THAT DAY AND WE THOUGHT IT WAS ON …

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ONE OF THE TWO FUEL PUMPS IN MY 2010 DODGE CHALLENGER HAD SOME SORT OF CRACK AND STARTED LEAKING. IT HAS RIGHT OVER 60,000 MILES ON IT. WE KEEP THIS CAR IN THE GARAGE ATTACHED TO ARE HOME. WE CAME HOME ONE DAY RIGHT AFTER WE FILLED THE GAS TANK UP ON THE CAR AND WE SMELLED GAS WHEN WE CAME HOME THAT DAY AND WE THOUGHT IT WAS ON ELF THE OTHER THINGS IN THE GARAGE SO WE REMOVED THAT THING. THE NEXT MORNING WE WOKE UP AND THE SMELL CAME IN THE HOUSE SO I WENT ONLINE AND STARTED LOOKING UP GAS SMELLS FROM 2010 CHALLENGER AND FOUND A FORUM OF CHALLENGER CAR OWNERS FROM 2009-2012 AND THEY ALL SAID IT WAS THEIR FUEL PUMP LEAKING SO I WENT HOME AND HOPED THE SWEAT UP AND COVER AND SHARE ENOUGH THE FUEL PUMP WAS LEAKING GAS AND IT WAS DRIPPING ALL OVER AND RUNNING DON THE TANK WE REMOVED THE CAR FROM THE GARAGE AND IT NEVER WENT AWAY WE CONTACTED THE DEALER AND SAID IT WAS NOT UNDER WARRANTY AND WOULD NOT HELP US EVEN THOUGH THERE IS A FAULT IN THE PUMPS IN THE CARS.

NHTSA ODI #11098610

160,000 miles · Jan 29, 2018
Electrical SystemFuel/propulsion SystemWheels

TAKATA AIRBAG, FUEL SYSTEM, KEY MODULE, ELECTRICAL SYSTEM. THE CAR STALLED WHILE IT WAS STATIONARY I HAD IT TOWED TO DODGE AND THEY SAID THE FUEL PUMPS WE'RE BAD, GOT FUEL PUMPS CHANGED CAR STILL WON'T START. THE LIGHTS IN THE INTERIOR WON'T COME ON, THE DOORS LOCKED AND UNLOCK OUT OF THE BLUE, THE KEY IS STUCK IN THE IGNITION. …

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TAKATA AIRBAG, FUEL SYSTEM, KEY MODULE, ELECTRICAL SYSTEM. THE CAR STALLED WHILE IT WAS STATIONARY I HAD IT TOWED TO DODGE AND THEY SAID THE FUEL PUMPS WE'RE BAD, GOT FUEL PUMPS CHANGED CAR STILL WON'T START. THE LIGHTS IN THE INTERIOR WON'T COME ON, THE DOORS LOCKED AND UNLOCK OUT OF THE BLUE, THE KEY IS STUCK IN THE IGNITION. MY VIN SHOWS RECALLS BUT THERE ARE OTHER RECALLS FOR YR MK AND MODEL BUT NOT LISTED UNDER MY VIN HOWEVER MY VEHICLE IS EXPERIENCING THE SAME ISSUES

NHTSA ODI #11065618

52,000 miles · Aug 19, 2017
Electrical SystemEngineFuel/propulsion System

CAR SHUTS OFF WHEN SLOWING DOWN TO MAKE A TURN

NHTSA ODI #11016360

85,000 miles · Jun 5, 2017
Fuel System, OtherFuel/propulsion System

CAR STARTING SMELLING STRONGLY OF GASOLINE AFTER FILLING TANK. THE SMELL MAKES YOU VERY LIGHT HEADED AND IS DANGEROUS TO DRIVE. I PARKED THE CAR IN MY DRIVEWAY AND GAS IS DRIPPING FROM 2 SPOTS IN FRONT OF THE REAR PASSENGER TIRE. I AM AFRAID TO START IT TO DRIVE IT TO A DEALER THINKING IT WILL CATCH ON FIRE. I HAVE CALLED A TOW …

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CAR STARTING SMELLING STRONGLY OF GASOLINE AFTER FILLING TANK. THE SMELL MAKES YOU VERY LIGHT HEADED AND IS DANGEROUS TO DRIVE. I PARKED THE CAR IN MY DRIVEWAY AND GAS IS DRIPPING FROM 2 SPOTS IN FRONT OF THE REAR PASSENGER TIRE. I AM AFRAID TO START IT TO DRIVE IT TO A DEALER THINKING IT WILL CATCH ON FIRE. I HAVE CALLED A TOW TRUCK TO COME AND TAKE IT TO A DEALER. I AM TRYING TO KEEP AN EYE ON IT SO NOT ONE COMES AROUND IT WITH A CIGARETTE OR OTHER SOURCE OF IGNITION. MY HOUSE AND 2 GARAGES ARE IN DANGER OF THE LEAKING GAS UNTIL I CAN GET THE CAR TOWED AWAY FROM MY PROPERTY.

NHTSA ODI #10993326

Mileage unknown · May 23, 2017
Fuel/propulsion System

TL* THE CONTACT OWNS A 2010 DODGE CHALLENGER. THE CONTACT STATED THAT THERE WAS A PUDDLE OF FUEL UNDER THE REAR PASSENGER SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10991242

45,000 miles · Jul 26, 2016
Fuel/propulsion System

GAS TANK STARTED TO EMIT VAPOR AND LEAK FUEL FROM PASSENGER SIDE AFTER FUELING. AT 3/4 OF A TANK THIS IS VISIBLE FUEL SPOT BENEATH THE VEHICLE. THIS LEAK IS CLOSE TO THE EXHAUST PIPES.

NHTSA ODI #10888856

Official recalls

7

19V018000 · Air Bags:frontal:passenger Side:inflator Module

Jan 15, 2019

Chrysler (FCA US LLC) is recalling certain 2010 Dodge Ram 3500, Ram 4500/5500, 2010-2011 Dodge Dakota, 2010-2014 Dodge Challenger, 2010-2015 Dodge Challenger, Chrysler 300, and 2010-2016 Jeep Wrangler vehicles. Upon deployment of the driver's frontal air bag, excessive internal pressure may cause the inflator to explode.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could explode with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 4, 2019. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is V01.

18V021000 · Air Bags:frontal:passenger Side:inflator Module

Jan 9, 2018

Chrysler (FCA US LLC) is recalling certain 2009-2013 Jeep Wrangler, Chrysler 300, Dodge Challenger and Dodge Charger vehicles, and 2009-2011 Dodge Dakota vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Chrysler is recalling certain 2009-2010 RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Chrysler is also recalling certain 2009 RAM 3500, RAM 2500, RAM 4500 Cab Chassis, RAM 5500 Cab Chassis, Dodge Durango, Chrysler Aspen, RAM 3500 Cab Chassis, Jeep Wrangler, Chrysler 300, Dodge Dakota, Dodge Challenger, and Dodge Charger vehicles ever registered in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming. In the event of a crash necessitating deployment of the passenger frontal air bag, these passenger air bag inflator may explode due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 28, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is U03.

16V352000 · Air Bags:frontal:passenger Side:inflator Module

May 24, 2016

Chrysler (FCA US LLC) expanded the affected population to include 73,712 2005-2009 RAM 2500 trucks produced at the St. Louis North Assembly Plant. With this change, Chrysler is recalling certain model year 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2010 RAM 3500 Cab Chassis, 2008-2010 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2012 Jeep Wrangler, 2008-2012 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2012 Chrysler 300, 2006-2012 Dodge Charger, 2005-2011 Dodge Dakota, and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AL, CA, FL, GA, HI, LA, MS, SC, TX, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Chrysler is also recalling 2004-2008 RAM 1500, 2005-2009 RAM 2500, 2006-2009 RAM 3500, 2007-2009 RAM 3500 Cab Chassis, 2008-2009 RAM 4500 and 5500 Cab Chassis, 2004-2009 Dodge Durango, 2007-2009 Chrysler Aspen, 2007-2009 Jeep Wrangler, 2008-2009 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2009 Chrysler 300, 2006-2009 Dodge Charger, 2005-2009 Dodge Dakota and 2006-2009 Mitsubishi Raider vehicles originally sold, or ever registered, in AZ, AR, DE, Washington D.C., IL, IN, KS, KY, MD, MO, NE, NV, NJ, NM, NC, OH, OK, PA, TN, VA, and WV, or "Zone B." Lastly, unless included in "Zone A" or "Zone B" above, Chrysler is recalling certain 2005-2008 RAM 2500, 2006-2008 RAM 3500, 2007-2008 RAM 3500 Cab Chassis, 2008 RAM 4500 and 5500 Cab Chassis, 2004-2008 Dodge Durango, 2007-2008 Chrysler Aspen, 2007-2008 Jeep Wrangler, 2008 Dodge Challenger, 2005-2008 Dodge Magnum, 2005-2008 Chrysler 300, 2006-2008 Dodge Charger, 2005-2008 Dodge Dakota, and 2006-2008 Mitsubishi Raider vehicles originally sold, or registered, in AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY.

Consequence & remedy

Consequence: These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. These inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify the Chrysler, Dodge, Jeep and RAM owners. Mitsubishi owners will be notified by their company. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began on March 27, 2017. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S43. Note: This recall supersedes recall 14V-7700.

15V444000 · Air Bags:frontal:driver Side:inflator Module

Jul 10, 2015

Chrysler (FCA US LLC) is recalling certain model year 2008-2010 Dodge Challenger vehicles manufactured September 19, 2007, to October 29, 2010. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Consequence & remedy

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicle until the recall repair is complete. Chrysler will notify owners, and dealers will replace the driver's frontal air bag inflator, free of charge. The recall began on November 17, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is R37.

10V475000 · Steering:electric Power Assist System

Oct 7, 2010

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2010 CHRYSLER SEBRING, 300, CHARGER (LX) AND DODGE CHALLENGER (LC), AVENGER (JS), AND JOURNEY (JC), AS WELL AS MODEL YEAR 2011 DODGE RAM LIGHT DUTY PICKUP (DS) VEHICLES. SOME OF THESE VEHICLES MAY EXPERIENCE A SEPARATION AT THE CRIMPED END OF THE POWER STEERING PRESSURE HOSE ASSEMBLY.

Consequence & remedy

Consequence: LEAKED POWER STEERING FLUID ONTO HOT ENGINE COMPONENTS COULD CAUSE A FIRE.

Remedy: DEALERS WILL INSPECT AND REPLACE AS NECESSARY THE POWER STEERING PRESSURE HOSES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 20, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

10V200000 · Electrical System:ignition:module

May 11, 2010

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2010 CHRYSLER 300, DODGE CHALLENGER, CHARGER, JEEP COMMANDER, GRAND CHEROKEE AND DODGE RAM VEHICLES. THESE VEHICLES MAY HAVE BEEN BUILT WITH A WIRELESS IGNITION NODE (WIN) MODULE EXHIBITING A BINDING CONDITION OF THE SOLENOID LATCH.

Consequence & remedy

Consequence: THE RESULT OF THE DEFECT COULD LEAD TO A CONDITION WHERE THE KEY MAY BE REMOVED FROM THE IGNITION SWITCH (WIN MODULE) PRIOR TO PLACING THE SHIFTER IN PARK. THIS COULD RESULT IN THE POTENTIAL FOR UNINTENDED VEHICLE MOVEMENT AND COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WIN MODULE FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE AUGUST 23, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

09V420000 · Wheels:lugs/nuts/bolts/studs

Oct 29, 2009

CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2009 THROUGH 2010 PASSENGER VEHICLES EQUIPPED WITH REAR WHEEL DRIVE. THESE VEHICLES MAY HAVE BEEN BUILT WITHOUT A FRONT WHEEL SPINDLE NUT.

Consequence & remedy

Consequence: WHILE DRIVING, A TIRE AND WHEEL SEPARATION COULD OCCUR INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TIRE AND WHEEL ASSEMBLY AND IF FOUND WITHOUT A SPINDLE NUT IT WILL BE REPAIRED FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 2, 2009. OWNERS MAY CONTACT CHRYSLER AT 1-800-835-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.