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2005 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

159 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports12 injury reports

What owners actually said

187 reports
10,100 miles · Jul 19, 2009
Electrical SystemFuel System, Gasoline

MY WIFE'S 2005 PT CRUISER WITH ONLY 10,100 HAS A CONTINUAL PROBLEM STARTING. BY REPLACING OR REINSTALLING THE FUEL PUMP RELAY THE ENGINE WILL START. RECENTLY ON ONE OCCASION THE ENGINE STALLED; GLADLY IN A PARKING LOT, HAD THIS HAPPENED ON THE ROAD OR FREEWAY AN ACCIDENT COULD HAVE BEEN CAUSED. HAS CHRYSLER BEEN NOTIFIED ABOUT T…

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MY WIFE'S 2005 PT CRUISER WITH ONLY 10,100 HAS A CONTINUAL PROBLEM STARTING. BY REPLACING OR REINSTALLING THE FUEL PUMP RELAY THE ENGINE WILL START. RECENTLY ON ONE OCCASION THE ENGINE STALLED; GLADLY IN A PARKING LOT, HAD THIS HAPPENED ON THE ROAD OR FREEWAY AN ACCIDENT COULD HAVE BEEN CAUSED. HAS CHRYSLER BEEN NOTIFIED ABOUT THE PROBLEM AND IS IT JUST THIS PARTICULAR VEHICLE OR ARE THERE OTHERS WITH SIMILAR PROBLEMS AND WILL THERE BE A RECALL BY CHRYSLER TO FIX THIS PROBLEM BEFORE OR AFTER AN ACCIDENT? *TR

NHTSA ODI #10277347

14,863 miles · Jul 18, 2009
Suspension

VEHICLE FRONT END AND STEERING WHEEL VIBRATE AT ABOUT 10-15 MPH ACCELERATION FROM A STOPPED OR SLOWED POSITION. ONCE ACCELERATED BEYOND THAT SPEED, VIBRATIONS REMAIN, BUT LESS INTENSE. VEHICLE WILL PULL UPON APPLYING BRAKES, MAKING IT HARDER TO CONTROL. FEELS AS IF THE VEHICLE FRONT END AND TIRES ARE "GRINDING INTO THE PAVEMENT"…

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VEHICLE FRONT END AND STEERING WHEEL VIBRATE AT ABOUT 10-15 MPH ACCELERATION FROM A STOPPED OR SLOWED POSITION. ONCE ACCELERATED BEYOND THAT SPEED, VIBRATIONS REMAIN, BUT LESS INTENSE. VEHICLE WILL PULL UPON APPLYING BRAKES, MAKING IT HARDER TO CONTROL. FEELS AS IF THE VEHICLE FRONT END AND TIRES ARE "GRINDING INTO THE PAVEMENT", THIS AT STREET SPEEDS OF 35-40 MPH. HAD TIRE PRESSURE CHECKED ON ALL FOUR TIRES AND PRESSURE WAS AS SUGGESTED BY MANUFACTURER. HAD BRAKES CHECKED AT DEALER AND THEY STATED THEY COULD FIND NO PROBLEM WITH THE BRAKES, "THE BRAKES ARE FINE." THIS VEHICLE HAS LESS THAN 15,000 MILES. IF CHRYSLER/FIAT DEALERS CANNOT PINPOINT THE CAUSES OF THESE DEFECTS/PROBLEMS AND FIX THEM (AT NO COST THEIR CUSTOMER) ONCE AND FOR ALL, THEN WHO? THESE PROBLEMS POSE SERIOUS SAFETY CONCERNS, AND RECALLS SHOULD BE ISSUED. WITH THESE PROBLEMS UNRESOLVED, THERE IS LITTLE ENJOYMENT IN DRIVING THIS VEHICLE. *TR

NHTSA ODI #10277258

55,805 miles · Jun 22, 2009
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE TIMING BELT INSIDE OF THE ENGINE FAILED WHILE DRIVING 60 MPH. A NEAR CRASH ALMOST OCCURRED. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE WARRANTY ONLY COVERED THREE YEARS AND 36,000 MILES. THE DEALER INFORMED THE CONTACT THAT HE WOULD…

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TL*THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE TIMING BELT INSIDE OF THE ENGINE FAILED WHILE DRIVING 60 MPH. A NEAR CRASH ALMOST OCCURRED. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE WARRANTY ONLY COVERED THREE YEARS AND 36,000 MILES. THE DEALER INFORMED THE CONTACT THAT HE WOULD HAVE TO PAY FOR THE REPAIRS; HOWEVER, HE DOES NOT WANT TO PAY. THE FAILURE MILEAGE WAS 55,805.

NHTSA ODI #10274649

23,000 miles · May 27, 2009
Electrical System

2005 PT CRUISER. *TR

NHTSA ODI #10270027

8,359 miles · May 19, 2009
Power Train

TRANSMISSION PARKING PALL BROKE. AFTER PLACING CAR IN PARK AND EXITING VEHICLE, THE CAR STARTED TO ROLL BACKWARDS. HAD TO GET CAR OPEN QUICKLY AGAIN AND APPLY BRAKE TO KEEP VEHICLE FROM STRIKING A PERSON OR ANOTHER VEHICLE. *TR

NHTSA ODI #10269432

75,000 miles · May 19, 2009
Wheels

TL*THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT WAS HAVING NEW TIRES INSTALLED ON HER VEHICLE WHEN ONE OF THE LUG NUTS SUDDENLY CAME OFF THE FRONT PASSENGER SIDE TIRE. THE OTHER THREE LUG NUTS WERE FOUND TO BE EXTREMELY LOOSE. THE MECHANIC STATED THAT THIS WAS A VERY COMMON ISSUE WITH THE PT CRUISERS AND RECOMMEND…

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TL*THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT WAS HAVING NEW TIRES INSTALLED ON HER VEHICLE WHEN ONE OF THE LUG NUTS SUDDENLY CAME OFF THE FRONT PASSENGER SIDE TIRE. THE OTHER THREE LUG NUTS WERE FOUND TO BE EXTREMELY LOOSE. THE MECHANIC STATED THAT THIS WAS A VERY COMMON ISSUE WITH THE PT CRUISERS AND RECOMMENDED NOT TO DRIVE THE VEHICLE BECAUSE A TIRE COULD FALL OFF AT ANY MOMENT. THE CONTACT BELIEVES THAT A RECALL SHOULD BE ISSUED SINCE THIS WAS A COMMON FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 75,000.

NHTSA ODI #10269387

9,611 miles · May 11, 2009
Electrical SystemFuel System, Gasoline

VEHICLE WOULD NOT START, THIS HAS HAPPENED NUMEROUS TIMES IN THE PAST. I HAVE REPLACED THE FUEL PUMP RELAY AND THIS HAS CORRECTED THE PROBLEM. IN THE PAST THE VEHICLE DID START WITH A JUMP OR BY CLEANING THE POSITIVE BATTERY TERMINAL. *TR

NHTSA ODI #10268448

14,050 miles · Apr 15, 2009
Suspension

DEFECT FOUND DURING ROUTINE MAINTENANCE CHECK AT DEALERSHIP LEFT FRONT STRUT DEFECTIVE & BADLY LEAKING AT 14,050 MILES FLUID LEAKING ONTO BRAKES / OILY SUBSTANCE VISIBLE ON OUTSIDE WHEEL DEALER STATED UNKNOWN CAUSE W/SUCH LOW MILEAGE COULD NOT DETERMINE SUSPECT ORIGINAL PART DEFECT AT TIME OF PURCHASE DEALER EXPECTS CUSTOME…

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DEFECT FOUND DURING ROUTINE MAINTENANCE CHECK AT DEALERSHIP LEFT FRONT STRUT DEFECTIVE & BADLY LEAKING AT 14,050 MILES FLUID LEAKING ONTO BRAKES / OILY SUBSTANCE VISIBLE ON OUTSIDE WHEEL DEALER STATED UNKNOWN CAUSE W/SUCH LOW MILEAGE COULD NOT DETERMINE SUSPECT ORIGINAL PART DEFECT AT TIME OF PURCHASE DEALER EXPECTS CUSTOMER TO COVER COSTS IN EXCESS OF $300 TO REPAIR CUSTOMER CONTENDS ORIGINAL PART DEFECTIVE & COSTS SHOULD BE ABSORBED BY CHRYSLER/DEALER. *TR

NHTSA ODI #10265534

30,000 miles · Apr 10, 2009
Engine And Engine Cooling

THE HEADGASKETS ON THE ENGINE ARE LEAKING. THE CAR HAS APPROXIMATELY 30,000 MILES ON IT. IT IS BEING REPAIRED. *TR

NHTSA ODI #10264905

44,700 miles · Feb 21, 2009
Wheels

PT CRUISER 2005, FROM WHEEL BEARING ARE DEFECTIVE. *TR

NHTSA ODI #10259558

Official recalls

3

07V149000 · Visibility:glass, Side/rear

Apr 4, 2007

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Consequence & remedy

Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V481000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

Oct 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Consequence & remedy

Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07004 · Rear Quarter Panel Glass Separation

Opened Feb 16, 2007 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Visibility:glass, Side/rear

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.