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2005 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

159 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports12 injury reports

Engine complaints

11 reports
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145,000 miles · May 16, 2019
Electrical SystemEngineFuel/propulsion SystemFire

TL-THE CONTACT OWNED A 2005 CHRYSLER PT CRUISER. STARTED THE VEHICLE AND THE VEHICLE STALLED. FUEL ODOR, VEHICLE WOULD NOT START FOR AN ADDITIONAL HOUR VEHICLE RESTARTED AND CAUGHT ON FIRE, FIRE DEPARTMENT STATED THAT THE FIRE STARTED ALONG THE FIREWALL MANUFACTURER NOT CONTACTED, FIRE REPORT FILED, FIRE EXTINGUISHED BY…

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TL-THE CONTACT OWNED A 2005 CHRYSLER PT CRUISER. STARTED THE VEHICLE AND THE VEHICLE STALLED. FUEL ODOR, VEHICLE WOULD NOT START FOR AN ADDITIONAL HOUR VEHICLE RESTARTED AND CAUGHT ON FIRE, FIRE DEPARTMENT STATED THAT THE FIRE STARTED ALONG THE FIREWALL MANUFACTURER NOT CONTACTED, FIRE REPORT FILED, FIRE EXTINGUISHED BY FIRE DEPARTMENT STATED THAT UPON START UP THE VEHICLE STALLED. THE CONTACT STATED THAT THERE WAS AN ABNORMAL FUEL ODOR. THE VEHICLE WAS THEN RESTARTED ALMOST AN HOUR LATER. THE CONTACT THEN NOTICED FIRE COMING FROM UNDER THE HOOD OF THE VEHICLE ON THE PASSENGER'S SIDE OF THE VEHICLE. THE FIRE DEPARTMENT WAS CONTACTED AND WAS ABLE TO EXTINGUISH THE FIRE. A FIRE REPORT WAS FILED. THE FIRE MARSHALL STATED THAT THE FIRE SEEMED TO HAVE ORIGINATED IN A WIRING HARNESS INSTALLED BEHIND THE FUEL LINES FOR THE FUEL INJECTORS. THERE WAS NO INJURIES SUSTAINED IN THE FIRE. THE VEHICLE REMAINED AT THE RESIDENCE. NEITHER THE DEALER NOR THE MANUFACTURER WERE CONTACTED. THE VEHICLE WAS DESTROYED. THE APPROXIMATE FAILURE MILEAGE WAS 145,000. THE VIN WAS NOT AVAILABLE. PIIR = Y. AH *DT*JB

NHTSA ODI #11207986

Mileage unknown · Sep 4, 2018
EngineFire

TL* THE CONTACT OWNED A 2005 CHRYSLER PT CRUISER. APPROXIMATELY TEN MINUTES AFTER PARKING AND TURNING OFF THE VEHICLE, IT CAUGHT ON FIRE. THE CONTACT NOTICED SMOKE AND FLAMES UNDER THE FRONT DRIVER'S SIDE OF THE VEHICLE WHERE THE ENGINE WAS LOCATED. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE AND EXTINGUISHED THE FIRE. A FIRE RE…

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TL* THE CONTACT OWNED A 2005 CHRYSLER PT CRUISER. APPROXIMATELY TEN MINUTES AFTER PARKING AND TURNING OFF THE VEHICLE, IT CAUGHT ON FIRE. THE CONTACT NOTICED SMOKE AND FLAMES UNDER THE FRONT DRIVER'S SIDE OF THE VEHICLE WHERE THE ENGINE WAS LOCATED. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE AND EXTINGUISHED THE FIRE. A FIRE REPORT WAS FILED AT THE SCENE. THE VEHICLE WAS DESTROYED AND TOWED. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE MANUFACTURER AND LOCAL DEALER WERE NOT NOTIFIED. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS INVALID.

NHTSA ODI #11124347

61,306 miles · Sep 8, 2014
Engine

FRONT CRANK SEAL IS PUSHING OUT, MASSIVE OIL LEAK. I HAVE HAD THIS REPAIRED 2X AND IT STILL LEAKING OIL. THE REPAIR SHOP HAS TOLD ME THAT IT IS A MANUFACTURERS DEFECT AND THAT THEY SHOULD FIX IT FOR ME. THEY SAID THAT IT IS NOT A MATTER OF IF IT WILL HAPPEN AGAIN BUT WHEN IT WILL HAPPEN AND IT SHOULD BE FIXED BY MANUFACTURE F…

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FRONT CRANK SEAL IS PUSHING OUT, MASSIVE OIL LEAK. I HAVE HAD THIS REPAIRED 2X AND IT STILL LEAKING OIL. THE REPAIR SHOP HAS TOLD ME THAT IT IS A MANUFACTURERS DEFECT AND THAT THEY SHOULD FIX IT FOR ME. THEY SAID THAT IT IS NOT A MATTER OF IF IT WILL HAPPEN AGAIN BUT WHEN IT WILL HAPPEN AND IT SHOULD BE FIXED BY MANUFACTURE FOR ME. WHEN IT LEAKS IT LEAKS ON TIMING BELT AND THAN THE ENGINE SLIPS. PLEASE HELP! *TR

NHTSA ODI #10631675

1,250,015 miles · Aug 7, 2014
Electronic Stability Control (esc)Engine

PLEASE HELP, THIS IS MY ONLY CAR AND MY SON AND I DEPEND ON IT FOR EVERYTHING. WHILE DRIVING ON THE EXPRESSWAY MY VEHICLE BEGAN MISSING ( SHAKING ETC..) UNTIL IT FINALLY DIED ON THE EXPRESSWAY. IT STARTED WHEN I PULLED AWAY FROM A STOP LIGHT AND BEGAN TO PICK UP SPEED ACCELERATING TO BLEND IN WITH TRAFFIC FLOW. I WAS N…

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PLEASE HELP, THIS IS MY ONLY CAR AND MY SON AND I DEPEND ON IT FOR EVERYTHING. WHILE DRIVING ON THE EXPRESSWAY MY VEHICLE BEGAN MISSING ( SHAKING ETC..) UNTIL IT FINALLY DIED ON THE EXPRESSWAY. IT STARTED WHEN I PULLED AWAY FROM A STOP LIGHT AND BEGAN TO PICK UP SPEED ACCELERATING TO BLEND IN WITH TRAFFIC FLOW. I WAS NOT ABLE TO GET OVER 40 MPH. 1. THE RPM GAGE JUMPS ALL OVER THE PLACE 2. THE CAR QUITS WHILE DRIVING DOWN THE ROAD 3. THE QUITS WHILE RUNNING IN HEAVY TRAFFIC MOVING SLOW (MORE OFTEN ON HOT DAYS) 4. CAR DIES AT STOP LIGHTS (RANDOM) 5. CAR ENGINE DIES WHEN TRYING TO ACCELERATE (RANDOM) 6. CAR DIES NO RESPONSE FOR SECONDS THEN IT RESTARTS AT HIGH SPEEDS ON THE EXPRESS WAY. I TOOK IT TO AN AUTO PARTS STORE THAT WILL DIAGNOSE PROBLEMS WITH CARS USING A TOOL THAT THEY HOOK UP TO THE CAR. THEY SAID IT WAS THE CAM SHAFT SENSOR, MY FATHER CONTACTED THE LOCAL SERVICE STATION AND THEY RECOMMENDED REPLACING THE TIMING CHAIN AS WELL. THIS PROBLEM HAS BEEN ON GOING SINCE 2012, THOUGH I WOULD LOVE TO SELL IT I WOULD FEEL RESPONSIBLE IF SOMEONE WAS KILLED BECAUSE OF THIS PROBLEM. I NEVER KNOW WHEN THE PROBLEM WILL START I HAVE SPENT MORE MONEY THAT I SHOULD TRYING TO FIX THIS. IS THERE SOMEONE WHO CAN HELP SO MY CAR WILL BE SAFE FOR ME AND MY SON? *TR

NHTSA ODI #10620731

113,000 miles · Aug 2, 2014
Engine

I WAS DRIVING FROM BLACKWELL OK TO PERRY OKLAHOMA ON 7/07/14 TO DROP OFF A FRIEND WHEN ALL THE SUDDEN THE MOTOR STARTING KNOCKING LIGHT THEN HARD AND THEN IT JUST QUIT ALL WITH IN FIVE MINUTES MY MOTOR BLEW UP I CALLED MY DA TO HAVE HIM COME AND CHECK IT OUT AS HE IS A MECHANIC HE LOOKED IT OVER AND SAID THE OIL COOLER LINE THAT…

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I WAS DRIVING FROM BLACKWELL OK TO PERRY OKLAHOMA ON 7/07/14 TO DROP OFF A FRIEND WHEN ALL THE SUDDEN THE MOTOR STARTING KNOCKING LIGHT THEN HARD AND THEN IT JUST QUIT ALL WITH IN FIVE MINUTES MY MOTOR BLEW UP I CALLED MY DA TO HAVE HIM COME AND CHECK IT OUT AS HE IS A MECHANIC HE LOOKED IT OVER AND SAID THE OIL COOLER LINE THAT RUNS UNDER THE OIL PAN BLEW THE LINE RIGHT AT THE CONNECTORS ON THE OIL COOLER LINE HE THEN LOADED IT UP ON THE TRAILER AND TOOK IT BACK TO MY HOUSE HAD ANOTHER MECHANIC COME CHECK IT OUT HE SAID THE SAME THING ABOUT IT WE JUST BOUGHT IT ON 06/07/2014 FROM PIONEER AUTO GROUP OUT OF PONCA CITY OKLAHOMA THE MOTOR COST IS 1400.00 TO 1800.00 TO REPLACE IT MY DAD GAVE 3800.00 FOR IT WHAT DO I DO NOW NO CAR. *TR

NHTSA ODI #10618306

Mileage unknown · Jun 18, 2014
Engine

WHILE GETTING ON INTERSTATE MY CAR WOULD NOT GO BUT ONLY 30 MPH THEN MY CHECK ENGINE LIGHT CAME ON AND CAR DIED. GOT MY CAR STARTED AFTER WAITING A FEW MINUTES. TOOK IT TO ADVANCE AUTO AND THEY SAID IT WAS CAM SHAFT POSITION SENSOR; SO I REPLACED IT. 6 MONTHS LATER IT DID IT AGAIN. I REPLACED IT. NOW EVERY 2 TO 3 MONTHS THE SENS…

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WHILE GETTING ON INTERSTATE MY CAR WOULD NOT GO BUT ONLY 30 MPH THEN MY CHECK ENGINE LIGHT CAME ON AND CAR DIED. GOT MY CAR STARTED AFTER WAITING A FEW MINUTES. TOOK IT TO ADVANCE AUTO AND THEY SAID IT WAS CAM SHAFT POSITION SENSOR; SO I REPLACED IT. 6 MONTHS LATER IT DID IT AGAIN. I REPLACED IT. NOW EVERY 2 TO 3 MONTHS THE SENSOR GOES BAD AND THE PEOPLE AT ADVANCE SAY SOMETHING HAS TO BE WRONG BECAUSE THE CAR SHOULDN'T BE GOING THROUGH THAT MANY SENSORS. I HAVE HAD MY CAR DIE IN THE MIDDLE OF THE STREET WITH MY KIDS IN THE CAR. I AM SCARED THAT IT IS GOING TO DIE AND I WILL BE HIT. *TR

NHTSA ODI #10604353

91,000 miles · Jun 14, 2014
EnginePower TrainUnknown Or Other

WHILE STOPPED AT A STOP LIGHT THE CAR JUST TURNED ITSELF OFF. RESTARTED AGAIN BY TURNING THE IGNITION. HAS DONE THIS SEVERAL TIMES SINCE AND EVEN WILE RUNNING ON THE FREEWAY AT FREEWAY SPEEDS. HAVE TO MANAGE TO GET OFF THE FREEWAY AND WAIT A BIT TO RESTART VIA THE IGNITION SWITCH. ONE TIME A GENTLEMAN EVEN PUSHED THE CAR TO …

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WHILE STOPPED AT A STOP LIGHT THE CAR JUST TURNED ITSELF OFF. RESTARTED AGAIN BY TURNING THE IGNITION. HAS DONE THIS SEVERAL TIMES SINCE AND EVEN WILE RUNNING ON THE FREEWAY AT FREEWAY SPEEDS. HAVE TO MANAGE TO GET OFF THE FREEWAY AND WAIT A BIT TO RESTART VIA THE IGNITION SWITCH. ONE TIME A GENTLEMAN EVEN PUSHED THE CAR TO HELP BE GET IT OFF OF THE ROADWAY. HAVE TRIED NUMEROUS TIMES TO REPAIR AUTO BY CHANGING OUT THE VARIOUS SENSORS INDICATED BY THE CODE SHOWN IN THE MILEAGE/SPEEDOMETER GAUGE. NUMEROUS TECHNICIANS HAVE TRIED TO REMEDY THE SITUATION. WORKS FOR AWHILE, THEN REVERTS TO STALLING AGAIN AND AGAIN. *JS

NHTSA ODI #10598302

80,000 miles · Apr 16, 2014
Engine

I PURCHASED THIS VEHICLE USED FROM FRED BEANS, BOYERTOWN, PA ON 8/1/13 WITH APPROX. 78K MILES ON IT. I WAS DRIVING IN TRAFFIC, SLOWING DOWN FOR A TRAFFIC, WHEN MY VEHICLE LOST POWER AND THEN BEGAN TO HESITATE WHEN I ATTEMPTED TO PICK UP SPEED. THERE WAS NO ACCELERATION AND IT APPEARED THE CAR WOULD STALL. IT NEVER STALLED BUT…

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I PURCHASED THIS VEHICLE USED FROM FRED BEANS, BOYERTOWN, PA ON 8/1/13 WITH APPROX. 78K MILES ON IT. I WAS DRIVING IN TRAFFIC, SLOWING DOWN FOR A TRAFFIC, WHEN MY VEHICLE LOST POWER AND THEN BEGAN TO HESITATE WHEN I ATTEMPTED TO PICK UP SPEED. THERE WAS NO ACCELERATION AND IT APPEARED THE CAR WOULD STALL. IT NEVER STALLED BUT I DID PULL OVER AND SHUT THE CAR OFF, STARTED IT AGAIN AND AFTER A FEW MOMENTS, WAS ABLE TO DRIVE NORMALLY FOR A FEW MILES. THE CHECK ENGINE LIGHT WENT ON AND THE CAR HESITATED AGAIN. THIS WAS LOOKED AT AND DETERMINED, SINCE THERE WAS NO OTHER OCCURRENCE, TO BE A "GLITCH" AND THE CHECK ENGINE LIGHT WAS RESET BY THE GARAGE (NO CHARGE AND NO DIAGNOSTICS). IN JANUARY THE SAME PROBLEM OCCURRED AND THE GARAGE REPLACED THE CAM SENSOR. SHORTLY AFTER THAT THE PROBLEM OCCURRED AGAIN AND THE SENSOR WAS AGAIN REPLACED. IT IS NOW APRIL AND AGAIN THE PROBLEM IS OCCURRING, ALL OF THESE INCIDENCES WHILE DRIVING, CAUSING AN UNNECESSARY SLOW DOWN WHICH COULD HAVE RESULTED IN A REAR END COLLISION. I'VE SPOKEN WITH THE DEALERSHIP WHO REFERRED ME TO THE ORIGINAL SHOP THAT REPLACED THE SENSOR (SCOOTY'S, PENNSBURG, PA) AND TO AUTO ZONE WHO SOLD ME THE NEXT SENSOR. I STILL OWE MONEY ON THIS VEHICLE AND APPARENTLY IT'S NOT WORTH HALF OF WHAT I OWE DUE TO THESE PROBLEMS AND I AM CONCERNED ABOUT DRIVING IT MORE THAN A MILE IN CASE THIS PROBLEM OCCURS AGAIN. *TT

NHTSA ODI #10583081

55,000 miles · Oct 21, 2013
EnginePower TrainSuspension

AFTER COMING FROM THE STORE I NOTICE A BIG SPOT OF OIL ON THE GARAGE FLOOR,I WIPE IT UP WENT INSIDE THE HOUSE THE NEXT DAY I WENT ON SOME ERRANDS CAME BACK TO THE HOUSE AND SOME MORE OIL, AT THIS POINT CALL MY LOCAL PARTS HOUSE HE CAME UP WITH A BAD FRONT OIL SEAL. SO I WANTED TO DID FURTHER INTO THIS, AND FOUND A LOT OF DODGE,…

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AFTER COMING FROM THE STORE I NOTICE A BIG SPOT OF OIL ON THE GARAGE FLOOR,I WIPE IT UP WENT INSIDE THE HOUSE THE NEXT DAY I WENT ON SOME ERRANDS CAME BACK TO THE HOUSE AND SOME MORE OIL, AT THIS POINT CALL MY LOCAL PARTS HOUSE HE CAME UP WITH A BAD FRONT OIL SEAL. SO I WANTED TO DID FURTHER INTO THIS, AND FOUND A LOT OF DODGE, CHRYSLER, OWNER HAD THIS SAME PROBLEM.I PULL UP AND COPY THESE PROBLEM'S SOME P/T OWNERS SAID THE DEALER WANTED TO CHARGE THEM TO CHANGE THE ENGINE BECAUSE OF THE THRUST BEARING WAS TO FAR OUT OF SPECS.AND PUSHING THE FRONT SEAL OUT AND CAUSING LEAK. IF THIS WOULD HAPPEN AT HIGH SPEEDS,THIS WOULD HAVE A TERRIBLE TERRIBLE PROBLEM. I THINK CHRYSLER KNOWS ABOUT THIS, BECAUSE ONE CHRYSLER TECH DID SAY HE KNOWS THE 2.4L HAS A CRANK SEAL ISSUE ON A HANDFUL OF THE VEHICLE. NOW OUR P/T ONLY HAS 55,000 MILES ON IT AND THIS PROBLEM SHOULD NOT BE. MOST OWNER THAT I'VE READ ABOUT HAS MILEAGE NO MORE THAN 110.000.AND SOME HAVE HAD THE SEAL REPLACE TWO-THREE TIMES. I THINK CHRYSLER NEEDS TO STEP UP TO PLATE AND ADDRESS THIS PROBLEM NOW WE ARE STUCK WITHOUT A CAR. THIS COULD COST IN THE THOUSANDS,THIS PROBLEM SHOULD HAVE ADDRESS LONG AGO.THE HOLE UNDER CARRIAGE IS SOAK WITH OIL. *TR

NHTSA ODI #10548718

29,500 miles · Jun 20, 2013
Engine

TL* THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT STATED THAT SHE NOTICED A LEAK ON HER DRIVEWAY. THE VEHICLE WAS THEN TAKEN TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 29,500…

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TL* THE CONTACT OWNS A 2005 CHRYSLER PT CRUISER. THE CONTACT STATED THAT SHE NOTICED A LEAK ON HER DRIVEWAY. THE VEHICLE WAS THEN TAKEN TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 29,500.

NHTSA ODI #10520919

Official recalls

3

07V149000 · Visibility:glass, Side/rear

Apr 4, 2007

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Consequence & remedy

Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V481000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

Oct 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Consequence & remedy

Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07004 · Rear Quarter Panel Glass Separation

Opened Feb 16, 2007 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Visibility:glass, Side/rear

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.