NHTSA owner reports · September 18, 2026 snapshot.
Exterior Lighting complaints
48 reportsClear category filter78,640 miles · Jun 3, 2011
Exterior Lighting
MULTIFUNCTION LIGHT SWITCH IN PT CRUISER IS POORLY DESIGNED, RESULTING IN UNRELIABLE EXTERIOR LIGHT OPERATION. EITHER CAN TURN ON FOG LIGHTS, OR LIGHTS REMAIN ON WHEN CAR IS OFF AND SWITCH IS OFF AND DRAINS BATTERY. MINE HAS OCCURRED 5X. INTERNET SEARCH FINDS THIS TO BE COMMON TO PT'S, WITH OTHERS REPORTING ELECTRICAL SHORT, …
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MULTIFUNCTION LIGHT SWITCH IN PT CRUISER IS POORLY DESIGNED, RESULTING IN UNRELIABLE EXTERIOR LIGHT OPERATION. EITHER CAN TURN ON FOG LIGHTS, OR LIGHTS REMAIN ON WHEN CAR IS OFF AND SWITCH IS OFF AND DRAINS BATTERY. MINE HAS OCCURRED 5X. INTERNET SEARCH FINDS THIS TO BE COMMON TO PT'S, WITH OTHERS REPORTING ELECTRICAL SHORT, SMOKE, AND TOTAL MELTDOWN OF THE MULTIFUNCTION SWITCH. *TR
NHTSA ODI #10404353
112,005 miles · Oct 13, 2010
Exterior Lighting
HIGH BEAM HEADLAMPS WENT OFF WHILE DRIVING AT NIGHT. THIS OCCURRED LAST OCT. 2009. I REPLACED MULTI-FUNCTION SWITCH. THEN LAST WEEK OCT.3, 2010 SAME THING OCCURRED. ALMOST GOT HIT BY ANOTHER CAR WHILE STOPPING WITHOUT HEADLAMPS. I CANNOT SEE WHY CHRYSLER WILL NOT BE HELD RESPONSIBLE FOR FAULTY SWITCH. I WILL NOT DRIVE AT NIGHT …
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HIGH BEAM HEADLAMPS WENT OFF WHILE DRIVING AT NIGHT. THIS OCCURRED LAST OCT. 2009. I REPLACED MULTI-FUNCTION SWITCH. THEN LAST WEEK OCT.3, 2010 SAME THING OCCURRED. ALMOST GOT HIT BY ANOTHER CAR WHILE STOPPING WITHOUT HEADLAMPS. I CANNOT SEE WHY CHRYSLER WILL NOT BE HELD RESPONSIBLE FOR FAULTY SWITCH. I WILL NOT DRIVE AT NIGHT UNTIL CHRYSLER COMES UP WITH A FIX FOR ITS POOR SWITCH DESIGN. *TR
NHTSA ODI #10360343
Mileage unknown · Aug 7, 2010
Exterior Lighting
2001 PT CRUISER FLOODLIGHTS STAY ON AFTER ENGINE IS TURNED OFF. WILL ONLY GO OFF IF THE LEFT TURN SIGNAL IS ENGAGED. THIS SITE HAS OVER 500 COMPLAINTS ABOUT THE SAME THING. HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2 AFTER READING THIS SITE, I REALIZED THAT THIS HAS BEEN AN ONGOING PROBLEM FROM THE BEG…
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2001 PT CRUISER FLOODLIGHTS STAY ON AFTER ENGINE IS TURNED OFF. WILL ONLY GO OFF IF THE LEFT TURN SIGNAL IS ENGAGED. THIS SITE HAS OVER 500 COMPLAINTS ABOUT THE SAME THING. HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2 AFTER READING THIS SITE, I REALIZED THAT THIS HAS BEEN AN ONGOING PROBLEM FROM THE BEGINNING(LOOKS LIKE IT TOOK APPROXIMATELY 6 YEARS OR 60,000 MILES FOR IT TO START) I ORDERED MY CAR IN 2000 AND WAS ONE OF THE FIRST IN OUR TOWN TO GET ONE. IT HAS 66,000 MILES ON IT AND HAS BEEN MAINTAINED ACCORDING TO THE OWNERS MANUAL. NOW I AM AFRAID TO DRIVE IT WONDERING WHAT WILL HAPPEN NEXT. I CERTAINLY CAN'T DRIVE IT AT NIGHT BY MYSELF AND FEEL CONFIDENT THAT I WILL BE SAFE IN IT. *TR
NHTSA ODI #10347966
64,000 miles · Feb 8, 2010
Exterior LightingInterior Lighting
FAULTS WITHIN THE HEADLIGHT/FOGLIGHT MULTIFUNCTION SWITCH ON THE 2001 PT CRUISER CAUSES THE FOGLIGHTS TO ILLUMINATE, EVEN WHEN THE SWITCH IS OFF. I REPLACED THE SWITCH, AND ALTHOUGH THE FOGLIGHTS NOW WORK PROPERLY, THERE IS NOW A FAULT IN THE DOME LIGHT FUNCTION, WHICH CAUSES THE DOME LIGHT TO ILLUMINATE WHEN THE SWITCH IS OFF. …
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FAULTS WITHIN THE HEADLIGHT/FOGLIGHT MULTIFUNCTION SWITCH ON THE 2001 PT CRUISER CAUSES THE FOGLIGHTS TO ILLUMINATE, EVEN WHEN THE SWITCH IS OFF. I REPLACED THE SWITCH, AND ALTHOUGH THE FOGLIGHTS NOW WORK PROPERLY, THERE IS NOW A FAULT IN THE DOME LIGHT FUNCTION, WHICH CAUSES THE DOME LIGHT TO ILLUMINATE WHEN THE SWITCH IS OFF. I RESEARCHED THE COMPONENT ON-LINE AND RETRIEVED REPORTS OF HEADLIGHTS TURNING THEMSELVES OFF AT RANDOM INTERVALS. HEADLIGHTS, FOGLIGHTS, DASHBOARD ILLUMINATION, DOME LIGHT AND TURN SIGNALS ARE ALL IN THE SAME COMPONENT. FOR FOGLIGHT DEFECT, MECHANIC REMOVED THE APPROPRIATE FUSE FROM THE FUSE PANEL AS A TEMPORARY FIX.
NHTSA ODI #10307455
59,106 miles · Sep 5, 2009
Exterior Lighting
THE TURN SIGNAL/HEADLIGHT CONTROL SWITCH ON MY 01 PT CRUISER HAS FAILED IN THAT MY RIGHT HAND TURN SIGNAL TO THE FRONT DOES NOT COME ON. I HAVE INVESTIGATED THIS AND BEEN TOLD BY CHRYSLER PERSONNEL THAT THE PROBABLE CAUSE IS TURN SIGNAL/HEADLIGHT CONTROL SWITCH ON THE STEERING COLUMN. THIS PART IS IN BACKORDER TO THE TUNE OF AP…
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THE TURN SIGNAL/HEADLIGHT CONTROL SWITCH ON MY 01 PT CRUISER HAS FAILED IN THAT MY RIGHT HAND TURN SIGNAL TO THE FRONT DOES NOT COME ON. I HAVE INVESTIGATED THIS AND BEEN TOLD BY CHRYSLER PERSONNEL THAT THE PROBABLE CAUSE IS TURN SIGNAL/HEADLIGHT CONTROL SWITCH ON THE STEERING COLUMN. THIS PART IS IN BACKORDER TO THE TUNE OF APPROX 4600 PARTS AND AN AFTER MARKET COMPANY THAT I CONTACTED SAID THEY ARE ALSO IN APPROX 30DAYS BACKORDER STATUS TRYING TO FILL THE NEED FOR REPLACEMENTS. IN CHECKING WITH ON-LINE FORUMS I'VE ALSO FOUND OUT THAT OTHER PROBLEMS WITH THIS PARTICULAR SWITCH INVOLVE HEADLIGHT FAILURE TO OPERATE AND LIGHTS (FOG LIGHTS) COMING ON WITHOUT OPERATOR ACTION. I BELIEVE THIS IS A CRITICAL COMPONENT FAILURE AND NEEDS TO BE BROUGHT TO SOMEONE'S ATTENTION THAT THERE IS A HIGH PROBABILITY OF SWITCH FAILING "UN-ANNOUNCED" AND CAUSING SERIOUS INJURY NOT ONLY TO THE OPERATOR OF THE PT CRUISER BUT TO OTHER VEHICLE OPERATORS AS WELL. *TR
NHTSA ODI #10282939
59,000 miles · Jul 24, 2009
Engine And Engine CoolingExterior LightingSuspension
TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHENEVER THE CONTACT DROVE THE VEHICLE AT VARIOUS SPEEDS, SHE WOULD HEAR A CLUNKING SOUND COMING FROM THE FRONT END. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THE LOWER CONTROL ARMS AND THE BUSHINGS NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 59,0…
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TL*THE CONTACT OWNS A 2001 CHRYSLER PT CRUISER. WHENEVER THE CONTACT DROVE THE VEHICLE AT VARIOUS SPEEDS, SHE WOULD HEAR A CLUNKING SOUND COMING FROM THE FRONT END. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY STATED THAT THE LOWER CONTROL ARMS AND THE BUSHINGS NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 59,000. UPDATED 08/28/09. *LJ THE RADIATOR NEEDED TO BE REPLACED. THE FOG LIGHT WOULD COME ON WITH NO WARNING. A NEEW MULTI-FUNCTION SWITCH WAS NEEDED. UPDATED 09/02/09.*JB
NHTSA ODI #10278198
55,000 miles · Jul 17, 2009
Exterior Lighting
2000 PT CRUISER WITH 50000 MILES. MULTIFUNCTION LIGHT SWITCH ON STEERING COLUMN HAS FAILED IN PAST TWO WEEKS. WHEN VEHICLE TURNED OFF, FOG LAMPS STAY ON. ONLY WAY TO GET THEM TO TURN OFF IS TO TURN ON LEFT TURN SIGNAL. WENT TO DEALER TO GET REPLACEMENT SWITCH AND WE ARE #1500 ON WAITING LIST FOR NEW SWITCH. CHRYSLER HAS NO O…
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2000 PT CRUISER WITH 50000 MILES. MULTIFUNCTION LIGHT SWITCH ON STEERING COLUMN HAS FAILED IN PAST TWO WEEKS. WHEN VEHICLE TURNED OFF, FOG LAMPS STAY ON. ONLY WAY TO GET THEM TO TURN OFF IS TO TURN ON LEFT TURN SIGNAL. WENT TO DEALER TO GET REPLACEMENT SWITCH AND WE ARE #1500 ON WAITING LIST FOR NEW SWITCH. CHRYSLER HAS NO OUTLOOK FOR WHEN NEW SWITCHES WILL BE AVAILABLE. PULLED FOG LIGHT FUSE TO KEEP FOG LIGHTS DE-ENERGIZED. GREAT RISK ACCORDING TO WIDELY DISTRIBUTED REPORTS THAT LIGHT WIRING HARNESS CAN FAIL, MELT AND START FIRE. THE ONLY SAFE THING TO DO IS PARK CAR AND REMOVE BATTERY UNTIL NEW SWITCH IS AVAILABLE. *TR
NHTSA ODI #10277223
80,000 miles · Jun 28, 2009
Exterior Lighting
SHORT IN MULTIFUNCTION SWITCH CAUSES FOG LIGHTS TO COME ON RESULTING IN A DEAD BATTERY. I AM CONCERNED BECAUSE THIS IS A 15 AMP CIRCUIT AND IT MAY POSSIBLE CAUSE AN ELECTRICAL FIRE ALSO. APPEARS TO BE A COMMON MALFUNCTION WITH THE PT CRUISER FOR ALL YEARS. *TR
NHTSA ODI #10275144
128,000 miles · Jan 5, 2009
Exterior Lighting
FOG LIGHTS STAYED ON UNTIL THE HIGH BEAMS WHERE TURNED ON THEN THEY WOULD GO OUT. HAD TO HAVE ENTIRE LEFT ARM CONTROL SWITCH REPLACED AT A COST OF 189.00. *TR
NHTSA ODI #10253868
Mileage unknown · Jan 3, 2009
Exterior Lighting
FOG LIGHT SWITCH IS ALWAYS ON UNLESS SIGNAL ARM IS PLACED IN LEFT TURN. IF I DON'T DO THIS, THE BATTERY DRAINS FROM THE FOG LIGHTS STAYING ON. INTERNET SEARCH AND COMPLAINT SEARCH ON THIS SITE REVEALS THIS TO BE A COMMON PROBLEM WITH THE MULTIFUNCTION SWITCH, COSTING APPROX $200 TO FIX. FROM INTERNET RESEARCH, APPEARS TO BE HAPP…
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FOG LIGHT SWITCH IS ALWAYS ON UNLESS SIGNAL ARM IS PLACED IN LEFT TURN. IF I DON'T DO THIS, THE BATTERY DRAINS FROM THE FOG LIGHTS STAYING ON. INTERNET SEARCH AND COMPLAINT SEARCH ON THIS SITE REVEALS THIS TO BE A COMMON PROBLEM WITH THE MULTIFUNCTION SWITCH, COSTING APPROX $200 TO FIX. FROM INTERNET RESEARCH, APPEARS TO BE HAPPENING NOT ONLY WITH 2001 PT CRUISER BUT ALSO LATER YEARS. *TR
NHTSA ODI #10253644
Official recalls
5Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL SUPPLY LINE COULD CONTACT THE AIR-CONDITIONING TUBE SERVICE PORT. THIS CAN CAUSE CHAFING OF THE LINE RESULTING IN A FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL LINE FOR ABRASION AND INSTALL A CLIP TO ENSURE ISOLATION. IN CASES WITH EVIDENCE OF FUEL LINE ABRASION, THE FUEL LINE WILL BE REPLACED. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Jun 14, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE RIGHT REAR "65%" SEAT CENTER LOWER ANCHOR WAS MANUFACTURED WITH A WIRE DIAMETER THAT IS GREATER THAN THE MAXIMUM ALLOWABLE DIMENSION AS SPECIFIED IN THE STANDARD.
Consequence & remedy
Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSPECT THE RIGHT REAR SEAT CENTER ANCHOR AND, IF NECESSARY, RESIZE THE ANCHOR TO MEET THE DIAMETER SPECIFIED WITHIN THE STANDARD. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Nov 9, 2000
VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES, PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." SOME OF THE OWNER'S MANUALS FOR THESE VEHICLES ARE MISSING INSTRUCTIONS THAT PROVIDE A STEP-BY-STEP PROCEDURE, INCLUDING DIAGRAMS, FOR PROPERLY ATTACHING A CHILD RESTRAINT SYSTEM'S TETHER STRAP TO THE TETHER ANCHORAGE.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADDENDUM TO THE OWNER'S MANUALS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
PE02058 · Fuel Hose Abrasion
Opened Jul 19, 2002 · Closed Oct 4, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
Illustration