NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
62 reportsClear category filter8,770 miles · Dec 16, 2002
Engine And Engine Cooling
DEPENDING ON DRIVING CONDITIONS, VEHICLE BURNS OIL AT THE RATE OF APPROXIMATELY ONE QUART EVERY ~600 TO ~1000 MILES. IF THE VEHICLE IS DRIVEN MOSTLY ON EXPRESSWAYS, THE OIL CONSUMPTION IS GREATER THAN IF DRIVEN PRIMARILY ON SURFACE STREETS. I FIRST BROUGHT THIS PROBLEM TO THE ATTENTION OF THE DAIMLERCHRYSLER (DC) DEALERSHI…
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DEPENDING ON DRIVING CONDITIONS, VEHICLE BURNS OIL AT THE RATE OF APPROXIMATELY ONE QUART EVERY ~600 TO ~1000 MILES. IF THE VEHICLE IS DRIVEN MOSTLY ON EXPRESSWAYS, THE OIL CONSUMPTION IS GREATER THAN IF DRIVEN PRIMARILY ON SURFACE STREETS. I FIRST BROUGHT THIS PROBLEM TO THE ATTENTION OF THE DAIMLERCHRYSLER (DC) DEALERSHIP AT 9,770 MILES, THOUGH I HAD NOTICED IT EARLIER. AT 9770 MILES, I TOLD THE DEALER THAT THE CAR HAD CONSUMED 1 QUART OF OIL IN 1,000 MILES. ON A SUBSEQUENT TRIP TO THE DEALER, THE VEHICLE CONSUMED 1 QUART IN JUST 616 MILES. UNDER WARRANTY AND OVER SEVERAL SERVICE VISITS, THE DEALERSHIP REPLACED THE PC VALVE TWICE AND REPLACED ONE VALVE STEM AND 3 VALVES, ALL VALLVE SEALS, MACHINED THE HEADS AND REPLACED THE WARPED EXHAUST MANIFOLDS. THE LAST TIME THE VEHICLE WAS IN FOR THIS PROBLEM, THE DEALER HAD IT 15 DAYS. THE VEHICLE STILL BURNS OIL AT THE SAME RATES AS BEFORE. DEALER WANTS TO REPLACE THE SHORT BLOCK. DC HAS OFFERRED TO REPURCHASE VEHICLE BUT WE CANNOT AGREE ON THE PRICE. I AM SUING UNDR CALIFORNIA'S LEMON LAW
NHTSA ODI #10000138
Mileage unknown · Oct 7, 2002
Engine And Engine Cooling
ON 9/24/2002, MY CATALYTIC CONVERTER BLEW OUT THE WELDED SEAM. MAKING A DEAFENING SOUND INSIDE THE CAR. UPON INSPECTION OF THE VEHICLE THE NEXT DAY THEY TOLD ME THE CATALYTIC CONVERTER BLEW OUT THE SEAM ON THE TOP. AFTER THE PARTS DEPARTMENT ORDERED A NEW CATALYTIC CONVERTER FROM ATLANTA, THEY TOLD ME IT WOULD BE IN THE NEXT …
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ON 9/24/2002, MY CATALYTIC CONVERTER BLEW OUT THE WELDED SEAM. MAKING A DEAFENING SOUND INSIDE THE CAR. UPON INSPECTION OF THE VEHICLE THE NEXT DAY THEY TOLD ME THE CATALYTIC CONVERTER BLEW OUT THE SEAM ON THE TOP. AFTER THE PARTS DEPARTMENT ORDERED A NEW CATALYTIC CONVERTER FROM ATLANTA, THEY TOLD ME IT WOULD BE IN THE NEXT DAY. HOWEVER, IN THE MEAN TIME THEY CHECKED WITH CHRYSLER SERVICE CONTRACT I HAVE FOR 100,000 MILES OR 3 YEARS DID NOT COVER THE PART, HOWEVER IT WAS COVERED BY A 80,000 MILE WARRANTY. WHICH I WAS 4,600 MILES PAST. I AVERAGE ABOUT 3-4000 MILES A MONTH IN MY JOB. THEN THE NEXT DAY WHEN I CALLED TO CHECK ON THE CAR TO SEE IF IT WAS FINISHED, THEY TOLD ME THE PART WAS ON NATIONAL BACKORDER. I WAS RENTING A CAR AT THE TIME FOR $36.99 A DAY. SO I CALLED CHRYSLER AND TOLD THEM OF THE SITUATION ON 9/26/2002, THEY SAID SINCE IT WAS ON NATIONAL BACKORDER THAT THE SITUATION WAS DIFFERENT AND THEY WOULD HELP ME OUT BY PAYING FOR 1/2 THE RENTAL OF THE CAR. WHICH I AGREED WAS SOME WHAT FAIR. SO I CALLDE THE DEALER BACK ON MONDAY AND HE SAID THE PART WAS STILL NOT IN, DIDN'T KNOW FOR SURE WHEN IT WOULD BE IN AND THEN LATER THAT DAY THEY SSAID THEY HAD A PROMISE DATE OF 10/7/2002 OF SHIPMENT. IT FINALLY CAME IN ON 10/4/2002. WHICH THEY FINISHED FIXING IT BY CLOSING TIME THAT DAY. THE SERVICE MANAGER LOOKED AT THE CATALYTIC CONVERTER AND SAID HE WOULD CONFIRM QUOTE"THAT THIS HAS BEEN LEAKING FOR QUITE SOME TIME NOW AND WAS NOT JUST AN OVERNIGHT HAPPENING BY THE CORROSION OF THE PART. SO I FEEL A FULL REFUND IS IN ORDER FOR PARTS, LABOR AND CAR RENTAL. THE SERVICE MANAGER "RICKY HENDRIX" SAID HE WOULD CONFIRM THIS WITH ANY ONE THAT NEEDED TO KNOW. PLEASE ADVISE! MR
NHTSA ODI #768164
Mileage unknown · Aug 19, 2002
Engine And Engine CoolingPower TrainCrashInjury
ENGINE DIED WITHOUT ANY WARNING - POWER CONTROL MODULE FAILED KILLING ENGINE - ON MAJOR HWY WITHOUT A SHOULDER - PUT ON FLASHERS BUT STILL REAR ENDED BY ANOTHER DRIVER AFTER FULLY STOPPED WHO WAS PASSING ON RIGHT.*AK
NHTSA ODI #765883
8,023 miles · May 8, 2002
Engine And Engine CoolingPower Train
DURING THE FIRST COUPLE OF MINUTES OF OPERATION, DURING CLOSED PHASED OF ENGINE OPERATION THE VEHICLE WILL HESITATE DURING ACCELERATION. THIS IS MOST NOTICEABLE IN FIRST, SECOND AND THIRD GEAR AND DURING COOLER DAMP CONDITIONS. ALSO DURING THIS CLOSED PHASE, THERE IS POPPING NOISE IN EXHAUST SYSTEM UPON DECELERATION USING THE EN…
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DURING THE FIRST COUPLE OF MINUTES OF OPERATION, DURING CLOSED PHASED OF ENGINE OPERATION THE VEHICLE WILL HESITATE DURING ACCELERATION. THIS IS MOST NOTICEABLE IN FIRST, SECOND AND THIRD GEAR AND DURING COOLER DAMP CONDITIONS. ALSO DURING THIS CLOSED PHASE, THERE IS POPPING NOISE IN EXHAUST SYSTEM UPON DECELERATION USING THE ENGINE. THE OTHER MAJOR CONCERN IS A VIBRATION FROM THE ENGINE AND OR TRANSMISSION UPON FULL ACCELERATIONS IN 4TH GEAR. THIS EVEN OCCURS WHEN THE ENGINE IS AT OR ABOVE 2500 RPM(RECOMMENDED SPEED FOR STARTING 4TH GEAR), AND DISSIPATES AS THE CAR SPEED INCREASES. IT IS PARTICULARLY A CONCERN WHEN ENTERING EXPRESS WAYS FROM ON RAMPS. *TS *JB ****DIMSII IVOQ ENTRY POSTED AFTER 12-12-02 CUT OVER TO ARTEMIS****761677
NHTSA ODI #10008819
Mileage unknown · Feb 7, 2002
Engine And Engine CoolingFuel System, Gasoline
VERY POOR PERFORMANCE AND GAS MILEAGE HAS BEEN OBSERVED WHILE DRIVING THIS CAR. MOPAR OWN WEBSITE FOR PTCRUISER HAS PARTS FOR AIR CLEANER AND EXHAUST SYSTEM TO FIX THIS PROBLEM BUT AT THE OWNERS EXPENSE. WWW.PT-TUNING.COM HAS A WEBSITE WITH OWNERS INFORMATION ABOUT AIR CLEANERS AND EXHAUST SYSTEMS TO FIX THE PROBLEM. I BELEIVE T…
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VERY POOR PERFORMANCE AND GAS MILEAGE HAS BEEN OBSERVED WHILE DRIVING THIS CAR. MOPAR OWN WEBSITE FOR PTCRUISER HAS PARTS FOR AIR CLEANER AND EXHAUST SYSTEM TO FIX THIS PROBLEM BUT AT THE OWNERS EXPENSE. WWW.PT-TUNING.COM HAS A WEBSITE WITH OWNERS INFORMATION ABOUT AIR CLEANERS AND EXHAUST SYSTEMS TO FIX THE PROBLEM. I BELEIVE THE AVERAGE GAS MILEAGE OF A LIGHT TRUCK IS 20.7MPG AND THIS CAR GETS NOWHERE NEAR THAT. I THINK FOR THAT REASON THE AIR CLEANER AND EXHAUST SYSTEM SHOULD BE REPLACED AS A RECALL ITEM TO PROVIDE THE OWNERS WITH AN ENJOYABLE CAR INSTEAD OF THE LEMON IT HAS TURNED OUT TO BE. *AK (DOT NUMBER: MKT2 BMDR TIRESIZE: 205/55R16)
NHTSA ODI #757895
Mileage unknown · Jan 8, 2002
Engine And Engine Cooling
WHILE DRIVING ON HIGHWAY ENGINE MOUNT BOLTS BROKE, CAUSING A LOSS OF STEERING. HAD BEEN IN CONTACT WITH DEALERSHIP. *AK
NHTSA ODI #8001760
Mileage unknown · Jan 3, 2002
Electrical SystemEngine And Engine CoolingUnknown Or Other
WHEN VEHICLE IS DRIVEN BETWEEN 25-55 MPH ENGINE COMPLETELY SHUTS DOWN WITHOUT WARNING. ALSO, WHEN ENGINE SHUTS DOWN OIL LIGHT ILLUMINATES. DEALER REPLACED WIRING HARNESS WHICH DID NOT CORRECT THE PROBLEM. *AK
NHTSA ODI #8001406
Mileage unknown · Jul 24, 2001
Engine And Engine Cooling
MY PT USED 1 QUART OF OIL IN THE FIRST 2700 MILES AND THE ANOTHER QUART IN THE NEXT 2000 MILES AND SO ON. CARMAX FIRST VISIT SAID NORMAL FOR BREAK IN PERIOD AND WANTED TO DO CONSUMPTION TEST. BROUGHT BACK AFTER 2K MILES, QUART LOW AGAIN. THIS TIME THEY SAID CAN'T DO ANYTHING SINCE DC SAYS ALLOWABLE TOLERANCE IS 1 QUART EVERY 1K …
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MY PT USED 1 QUART OF OIL IN THE FIRST 2700 MILES AND THE ANOTHER QUART IN THE NEXT 2000 MILES AND SO ON. CARMAX FIRST VISIT SAID NORMAL FOR BREAK IN PERIOD AND WANTED TO DO CONSUMPTION TEST. BROUGHT BACK AFTER 2K MILES, QUART LOW AGAIN. THIS TIME THEY SAID CAN'T DO ANYTHING SINCE DC SAYS ALLOWABLE TOLERANCE IS 1 QUART EVERY 1K MILES. I AM CALLING DC TOMORROW, DEALER REFUSED TO CALL. *AK
NHTSA ODI #749096
Mileage unknown · Jul 3, 2001
Engine And Engine Cooling
SINCE PURCHASE OF VEHICLE ENGINE HAS BEEN BURNING OIL INTERNALLY. DEALER HAD BEEN CONTACTED TO REMEDY PROBLEM. DEALER REBUILT ENGINE AT 2100 MILES, BUT VEHICLE IS EXPERIENCING SAME PROBLEM. SINCE ENGINE HAS BEEN REBUILT, WHEN VEHICLE IS STARTED, A HUGE PUFF OF SMOKE COMES OUT FROM EXHAUST PIPE . *AK CONSUMER IS VERY UP…
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SINCE PURCHASE OF VEHICLE ENGINE HAS BEEN BURNING OIL INTERNALLY. DEALER HAD BEEN CONTACTED TO REMEDY PROBLEM. DEALER REBUILT ENGINE AT 2100 MILES, BUT VEHICLE IS EXPERIENCING SAME PROBLEM. SINCE ENGINE HAS BEEN REBUILT, WHEN VEHICLE IS STARTED, A HUGE PUFF OF SMOKE COMES OUT FROM EXHAUST PIPE . *AK CONSUMER IS VERY UPSET WITH DEALERSHIP WHO VEHICLE WAS TAKEN TO FIRST, SHE FEELS THAT THEY GAVE HER THE RUNAROUND AND IS CONCERNED THAT THE ENGINE HAD TO BE REBUILT INSTEAD OF GIVEN A NEW ONE. *SLC
NHTSA ODI #891949
Mileage unknown · May 8, 2001
Engine And Engine CoolingUnknown Or Other
ENGINE DRIVE BELT ASSEMBLY FAILED. DEALER HAD CAR OVER 15 DAYS TO REPAIR. NOW, ENGINE LIGHT COMES ON. NOT RELIABLE FOR TRAVEL. CHRYSLER UNRESPONSIVE TO CONCERNS.*AK
NHTSA ODI #745073
Official recalls
5Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL SUPPLY LINE COULD CONTACT THE AIR-CONDITIONING TUBE SERVICE PORT. THIS CAN CAUSE CHAFING OF THE LINE RESULTING IN A FUEL LEAKAGE.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL LINE FOR ABRASION AND INSTALL A CLIP TO ENSURE ISOLATION. IN CASES WITH EVIDENCE OF FUEL LINE ABRASION, THE FUEL LINE WILL BE REPLACED. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Aug 8, 2002
ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP MODULE MOUNTING FLANGE COULD LEAK FUEL IF THE VEHICLE IS INVOLVED IN A ROLLOVER CRASH.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL A SECONDARY SEAL OVER THE FUEL PUMP MODULE. OWNER NOTIFICATION BEGAN AUGUST 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Jun 14, 2002
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE RIGHT REAR "65%" SEAT CENTER LOWER ANCHOR WAS MANUFACTURED WITH A WIRE DIAMETER THAT IS GREATER THAN THE MAXIMUM ALLOWABLE DIMENSION AS SPECIFIED IN THE STANDARD.
Consequence & remedy
Consequence: IF THE CONNECTOR FOR A LATCH-TYPE CHILD RESTRAINT IS NOT ATTACHED CORRECTLY TO THE ANCHORAGE POINTS, THE RESTRAINT WILL NOT PROPERLY PROTECT A CHILD IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSPECT THE RIGHT REAR SEAT CENTER ANCHOR AND, IF NECESSARY, RESIZE THE ANCHOR TO MEET THE DIAMETER SPECIFIED WITHIN THE STANDARD. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Nov 9, 2000
VEHICLE DESCRIPTION: CERTAIN PASSENGER VEHICLES, PICKUP TRUCKS AND SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." SOME OF THE OWNER'S MANUALS FOR THESE VEHICLES ARE MISSING INSTRUCTIONS THAT PROVIDE A STEP-BY-STEP PROCEDURE, INCLUDING DIAGRAMS, FOR PROPERLY ATTACHING A CHILD RESTRAINT SYSTEM'S TETHER STRAP TO THE TETHER ANCHORAGE.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.
Remedy: OWNERS WILL BE PROVIDED WITH AN ADDENDUM TO THE OWNER'S MANUALS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
PE02058 · Fuel Hose Abrasion
Opened Jul 19, 2002 · Closed Oct 4, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.
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