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2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

What owners actually said

467 reports
Mileage unknown · Dec 17, 2010
Engine And Engine Cooling

THE GM 5.3L BUILT BETWEEN 2002 AND 2006 USING CASTEK CORPORATION ENGINE HEADS WERE INCORRECTLY BUILT PER GM AND CASTEK. THE HEADS LEAK ENGINE COOLANT INTO THE COMBUSTION CHAMBERS AND BURNS OFF CAUSING THE ENGINE TO OVERHEAT. GM HAS ISSUED A TECHNICAL BULLETIN REGARDING THIS ISSUE AND REQUESTS THE HEADS BE CHANGED OUT BUT AT THE …

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THE GM 5.3L BUILT BETWEEN 2002 AND 2006 USING CASTEK CORPORATION ENGINE HEADS WERE INCORRECTLY BUILT PER GM AND CASTEK. THE HEADS LEAK ENGINE COOLANT INTO THE COMBUSTION CHAMBERS AND BURNS OFF CAUSING THE ENGINE TO OVERHEAT. GM HAS ISSUED A TECHNICAL BULLETIN REGARDING THIS ISSUE AND REQUESTS THE HEADS BE CHANGED OUT BUT AT THE CLIENTS EXPENSE. WITH THE LOSS OF COOLANT AND INEVITABLE ENGINE DAMAGE THIS IS A SAFETY HAZARD AND SHOULD BE A RECALL AND REPLACED AT GM COST. TECHNICAL BULLETIN 06-06-01-019B ISSUED 6/12/2007.

NHTSA ODI #10373113

133,000 miles · Dec 14, 2010
Electrical System

2004 TAHOE: SPEEDOMETER READS CRAZY DURING LONG TRIP. HAVE READ ABOUT THIS ISSUE AND NOW IT HAS HAPPENED TO MY TAHOE. IT'S NOW A PERMANENT ISSUE AND I RELY ON MY GPS DEVICE TO MONITOR MY SPEED. I'M WAITING FOR THE OTHER CLUSTER INSTRUMENTS TO FAIL AND THEN I WILL HAVE TO REPLACE THE PARTS ON ALL. IT'S PATHETIC THAT GM WILL N…

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2004 TAHOE: SPEEDOMETER READS CRAZY DURING LONG TRIP. HAVE READ ABOUT THIS ISSUE AND NOW IT HAS HAPPENED TO MY TAHOE. IT'S NOW A PERMANENT ISSUE AND I RELY ON MY GPS DEVICE TO MONITOR MY SPEED. I'M WAITING FOR THE OTHER CLUSTER INSTRUMENTS TO FAIL AND THEN I WILL HAVE TO REPLACE THE PARTS ON ALL. IT'S PATHETIC THAT GM WILL NOT RECALL THIS AS A SERIOUS SAFETY ISSUE. IT'S NOT LIKE YOU CAN DRIVE WITHOUT THIS GAUGE - WILL GM PAY MY TICKETS? *TR

NHTSA ODI #10370559

96,000 miles · Dec 13, 2010
Engine And Engine Cooling

2004 CHEVY TAHOE WITH CASTECH HEADS HAS A HISTORY OF RUNNING HOT OR OVERHEATING WITH LITTLE WARNING. IN THE COOLER MONTHS, WILL FAIL TO HEAT THE INTERIOR OF THE VEHICLE WITHOUT WARNING. CAN LEAVE DRIVERS AND PASSENGERS (LIKELY CHILDREN) WITHOUT TRANSPORTATION IN A HARSH ENVIRONMENT. *TR

NHTSA ODI #10370326

68,863 miles · Dec 9, 2010
Electrical System

I HAVE A 2004 CHEVROLET TAHOE WITH 68,863 MILES. THE SPEEDOMETER STARTING READING 20 MILES AN HOUR YESTERDAY WHEN PARKED. WHEN DRIVING THE SPEEDOMETER IS ERRATIC AND READS APPROXIMATELY 20-30 MILES AN HOUR FASTER THAN I BELIEVE I AM TRAVELING. I HAVE RESEARCHED AND FOUND MANY REPORTS OF THIS PROBLEM. THIS IS A SEVERE SAFETY …

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I HAVE A 2004 CHEVROLET TAHOE WITH 68,863 MILES. THE SPEEDOMETER STARTING READING 20 MILES AN HOUR YESTERDAY WHEN PARKED. WHEN DRIVING THE SPEEDOMETER IS ERRATIC AND READS APPROXIMATELY 20-30 MILES AN HOUR FASTER THAN I BELIEVE I AM TRAVELING. I HAVE RESEARCHED AND FOUND MANY REPORTS OF THIS PROBLEM. THIS IS A SEVERE SAFETY ISSUE AND THIS DEFECT IS A PROBLEM THE MANUFACTURER SHOULD REPAIR AT NO CHARGE. RECALL THIS VEHICLE. *TR

NHTSA ODI #10369736

81,000 miles · Dec 6, 2010
StructureTires

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING APPROXIMATELY 10 MPH AND APPROACHING A STOP SIGN, THE CONTACT NOTICED THAT FRONT DRIVER SIDE TIRE WAS FLAT. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. THE CONTACT STATED THAT THE SPARE TIRE MOUNT WOULD NOT UNLOCK AND RELEASE THE TIRE. THE VEHICLE WAS TOWED TO THE RE…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING APPROXIMATELY 10 MPH AND APPROACHING A STOP SIGN, THE CONTACT NOTICED THAT FRONT DRIVER SIDE TIRE WAS FLAT. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. THE CONTACT STATED THAT THE SPARE TIRE MOUNT WOULD NOT UNLOCK AND RELEASE THE TIRE. THE VEHICLE WAS TOWED TO THE RESIDENCE WHERE THE CONTACT PURPOSELY HAD TO FRACTURE A MECHANISM IN ORDER TO DETACH THE SPARE TIRE FROM THE CABLE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 81,000.

NHTSA ODI #10369324

128,000 miles · Oct 27, 2010
Engine And Engine Cooling

THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS.…

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THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS. THIS ISSUE EFFECTS THE SAFETY OF THE VEHICLE AND THE SAFETY OF THE PERSONS IN AND AROUND THE VEHICLE. THE FOULED ENGINE OIL CAUSES THE LIFTERS TO FAIL, THE OIL PRESSURE TO DROP AND THE ENGINE TO LOCK UP DUE TO LACK OF LUBRICATION BY THE FOULED OIL AND THE DRIVER HAS NO WAY OF KNOWING THIS IS HAPPENING AS THERE IS NO EXTERNAL INDICATORS. *TR

NHTSA ODI #10362611

108,000 miles · Oct 12, 2010
Electrical System

2004 CHEVY TAHOE (108K MILES) SPEEDOMETER WAS STUCK AT 70 MPH, THEN SLOWLY DECREASED DOWN TO ZERO. OVER THE NEXT 3 WEEKS IT BECAME MORE SPORADIC AND NOW IT ONLY READS "0" ALL THE TIME. MECHANIC WANTED TO CHARGE ME $350 TO REPLACE THE ENTIRE INSTRUMENT CLUSTER. THIS IS A KNOWN DEFECT AND CHEVY SHOULD TAKE RESPONSIBILITY FOR IT…

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2004 CHEVY TAHOE (108K MILES) SPEEDOMETER WAS STUCK AT 70 MPH, THEN SLOWLY DECREASED DOWN TO ZERO. OVER THE NEXT 3 WEEKS IT BECAME MORE SPORADIC AND NOW IT ONLY READS "0" ALL THE TIME. MECHANIC WANTED TO CHARGE ME $350 TO REPLACE THE ENTIRE INSTRUMENT CLUSTER. THIS IS A KNOWN DEFECT AND CHEVY SHOULD TAKE RESPONSIBILITY FOR IT. *TR

NHTSA ODI #10360180

75,000 miles · Oct 7, 2010
Electrical System

MY 2004 CHEVROLET TAHOE HAS A PROBLEM WITH THE SPEEDOMETER NOT GIVING ACCURATE READINGS. IT WILL JUMP FROM 0 TO 120 MPH AND STICK SOMEWHERE IN BETWEEN OR GIVE A FALSE MPH READING OR JUST GO TO ZERO AND REGISTER NOTHING. THE PROBLEM SEEMS PREVALENT WITH ALL TAHOES. GM NEEDS TO HAVE A RECALL AND FIX THIS DANGEROUS SITUATION INSTE…

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MY 2004 CHEVROLET TAHOE HAS A PROBLEM WITH THE SPEEDOMETER NOT GIVING ACCURATE READINGS. IT WILL JUMP FROM 0 TO 120 MPH AND STICK SOMEWHERE IN BETWEEN OR GIVE A FALSE MPH READING OR JUST GO TO ZERO AND REGISTER NOTHING. THE PROBLEM SEEMS PREVALENT WITH ALL TAHOES. GM NEEDS TO HAVE A RECALL AND FIX THIS DANGEROUS SITUATION INSTEAD OF CHARGING EVERYBODY $500-$900 WHEN THEY KNOW THEY HAVE A SERIOUS DEFECT. THIS PROBLEM HAS BEEN ONGOING NOW FOR THE LAST 2 YEARS. *TR

NHTSA ODI #10359584

100,000 miles · Sep 26, 2010
Electrical System

I HAVE A 2004 CHEVY TAHOE. MY INSTRUMENT PANEL IS MESSED UP. MY SPEEDOMETER DOES NOT WORK, IT FLUTTERS OR PEGS OUT ALL THE WAY. NOW MY OIL GAUGE IS BOTTOM OUT. IN RESEARCHING THE INTERNET, I SEE THAT THIS IS A COMMON PROBLEM AND THAT CHEVY WILL ONLY FIX IT IF YOU HAVE LESS THAN 70,000 MILES. I HAVE OVER 100,000 MILES ON MY CA…

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I HAVE A 2004 CHEVY TAHOE. MY INSTRUMENT PANEL IS MESSED UP. MY SPEEDOMETER DOES NOT WORK, IT FLUTTERS OR PEGS OUT ALL THE WAY. NOW MY OIL GAUGE IS BOTTOM OUT. IN RESEARCHING THE INTERNET, I SEE THAT THIS IS A COMMON PROBLEM AND THAT CHEVY WILL ONLY FIX IT IF YOU HAVE LESS THAN 70,000 MILES. I HAVE OVER 100,000 MILES ON MY CAR AND I CONSIDER IT A SAFETY HAZARD. 98% OF THE TIME I DO NOT KNOW HOW FAST I AM REALLY GOING. I HEARD THAT A RECALL WILL NOT BE ISSUED BECAUSE IT IS NOT A "SAFETY HAZARD". WELL I DISAGREE, BECAUSE PEOPLE ARE NOT ALWAYS AWARE OF THEIR FUEL LEVEL, HOW FAST/SLOW THEY ARE REALLY DRIVING. *TR

NHTSA ODI #10357693

43,000 miles · Sep 20, 2010
Electronic Stability Control (esc)

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT WAS DRIVING 20 MPH. THE STABILITY TRACK WARNING LIGHT ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER ON NUMEROU…

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT WAS DRIVING 20 MPH. THE STABILITY TRACK WARNING LIGHT ILLUMINATED AND THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER ON NUMEROUS OCCASIONS FOR THIS FAILURE. THE MANUFACTURER WAS CONTACTED AND INFORMED HER THAT THEY WOULD CONTACT THE DEALER TO DETERMINE HOW TO REPAIR THE CONTINUING FAILURE. THE FAILURE MILEAGE WAS 43,000.

NHTSA ODI #10356633

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.