Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
370–25K
7425–50K
9450–75K
6875–100K
79100–150K
36150K+
388 reports with mileage · 79 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
25 crash reports7 fire reports14 injury reports
What owners actually said
467 reports
78,000 miles · Dec 21, 2012
Electrical System
I AD NO IDEA THAT THIS WAS AN ON GOING ISSUE WITH THE 2004 TAHOES UNTIL A CO-WORKER MENTIONED HE HAD THE SAME PROBLEM AND THEN WHEN I HAD A SMOG CHECK DONE THIS YEAR. I NOTICED ABOUT A LITTLE OVER A YEAR AGO THAT MY GAUGES WERE NOT WORKING. DIDN'T REALLY LOOK INTO AS, I HAVE REGULAR OIL CHANGES AND CHECK MY LEVELS REGULARLY TOO.…
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I AD NO IDEA THAT THIS WAS AN ON GOING ISSUE WITH THE 2004 TAHOES UNTIL A CO-WORKER MENTIONED HE HAD THE SAME PROBLEM AND THEN WHEN I HAD A SMOG CHECK DONE THIS YEAR. I NOTICED ABOUT A LITTLE OVER A YEAR AGO THAT MY GAUGES WERE NOT WORKING. DIDN'T REALLY LOOK INTO AS, I HAVE REGULAR OIL CHANGES AND CHECK MY LEVELS REGULARLY TOO. BUT RECENTLY MY SPEEDOMETER DOESN'T READ THE SPEED CORRECTLY. IT'S NOW A PERMANENT ISSUE AND I WILL HAVE TO REPLACE THE CLUSTER PANEL COMPLETELY IT'S A SERIOUS SAFETY ISSUE AND I CANNOT BELIEVE GM WILL NOT RECALL FOR THIS ITEM! HOW MANY OTHERS OUT THERE HAVE THE SAME PROBLEM AND JUST LIKE ME, DID NOT KNOW IT WAS AN ISSUE! *TR
NHTSA ODI #10489481
185,000 miles · Dec 1, 2012
Electrical System
THE SPEEDOMETER, OIL GAUGE AND RPM GAGE ON THE CLUSTER PANEL QUIT WORKING. I THINK THIS SHOULD BE A RECALL FOR THE CHEVROLET DEALERSHIP. THIS IS A DEFAULT THAT SHOULD BE FIXED FREE OF CHARGE TO THE OWNERS. NO ONE WANTS TO PURCHASE A VEHICLE AND HAVE TO PUT IN THE SHOP FOR A MANUFACTURE PROBLEM. *TR
NHTSA ODI #10486694
168,000 miles · Oct 31, 2012
Service Brakes
SERVICE BRAKE SYSTEM LIGHT CAME ON WHILE DRIVING 25-30 MPH CHECKED FOR POSSIBLE RECALLS AND FOUND (RECALL 04004) CONTACT GM DIRECTLY WHICH STATED THAT MY VEHICLE WAS NOT INCLUDED IN THIS RECALL AND REFERED TO SAFCAR.GOV TO FILE THE INCIDENT GM STATED THAT RECALLS ARE BASED ON INFORMATION FROM THIS WEBSITE AND NOT DIRECTLY FROM T…
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SERVICE BRAKE SYSTEM LIGHT CAME ON WHILE DRIVING 25-30 MPH CHECKED FOR POSSIBLE RECALLS AND FOUND (RECALL 04004) CONTACT GM DIRECTLY WHICH STATED THAT MY VEHICLE WAS NOT INCLUDED IN THIS RECALL AND REFERED TO SAFCAR.GOV TO FILE THE INCIDENT GM STATED THAT RECALLS ARE BASED ON INFORMATION FROM THIS WEBSITE AND NOT DIRECTLY FROM THE MANUFACTURER. *TR
NHTSA ODI #10482699
79,800 miles · Sep 28, 2012
Service BrakesCrashInjury
AS I APPLIED MY BRAKES TO STOP FOR TRAFFIC IN FRONT OF ME MY BRAKES FAILED CAUSING ME TO HIT THE VEHICLE IN FRONT OF ME. THERE HAD BEEN NO WARNING THAT THE BRAKE SYSTEM HAD AN ISSUE BUT UPON INSPECTION OF THE BRAKE LINES THAT COME OUT OF THE MASTER CYLINDER IT APPEARS THAT ONE OF THESE STAINLESS STEEL LINES HAS FAILED. *TR
NHTSA ODI #10477397
176,388 miles · Sep 24, 2012
Air BagsElectrical System
ON SEPT 21, 2012 I WAS DRIVING HOME FOR LUNCH AND AFTER DRIVING FOR ABOUT 10 MINUTES I NOTICE MY RADIO SHUT OFF AND ON, THE POWER DOOR LOCKS KEPT LOCKING AND UNLOCKING. ALSO, THE GAUGES ON THE DASH WHERE COMING ON AND OFF AND ALL THE LIGHTS INSIDE ON THE TAHOE WHERE GOING ON AND OFF ALSO. AS SOON AS EVERYTHING STOPPED MY AIRBAGS…
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ON SEPT 21, 2012 I WAS DRIVING HOME FOR LUNCH AND AFTER DRIVING FOR ABOUT 10 MINUTES I NOTICE MY RADIO SHUT OFF AND ON, THE POWER DOOR LOCKS KEPT LOCKING AND UNLOCKING. ALSO, THE GAUGES ON THE DASH WHERE COMING ON AND OFF AND ALL THE LIGHTS INSIDE ON THE TAHOE WHERE GOING ON AND OFF ALSO. AS SOON AS EVERYTHING STOPPED MY AIRBAGS DEPLOYED AND HIT MY FACE AND CHEST. I REMEMBER A CLOUD OF WHITE POWDER AND REALIZED I WAS STILL DRIVING. I WAS ABLE TO AVOID RUNNING INTO ON COMING TRAFFIC. *TR
NHTSA ODI #10476865
50,000 miles · Sep 22, 2012
Service Brakes
BRAKE PEDAL COMPLETELY DEPRESSED AND ALL BRAKE FLUID SPILLED OUT ON DRIVEWAY. I LOOKED UNDER VEHICLE AND ALL BRAKE LINE WERE VISIBLE HIGHLY CORRODED. I'VE BEEN MAINTAINING VEHICLES FOR 50 YEARS AND HAVE NEVER SEEN A FAILURE LIKE THIS. THE BRAKE LINES HAD THE APPEARANCE OF CARS 30 YEARS OLD BUT WERE HEAVILY PITTED AND CORRODED. …
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BRAKE PEDAL COMPLETELY DEPRESSED AND ALL BRAKE FLUID SPILLED OUT ON DRIVEWAY. I LOOKED UNDER VEHICLE AND ALL BRAKE LINE WERE VISIBLE HIGHLY CORRODED. I'VE BEEN MAINTAINING VEHICLES FOR 50 YEARS AND HAVE NEVER SEEN A FAILURE LIKE THIS. THE BRAKE LINES HAD THE APPEARANCE OF CARS 30 YEARS OLD BUT WERE HEAVILY PITTED AND CORRODED. I DON'T WANT TO HEAR A GM EXCUSE OF ROAD SALT WEAR AND TEAR ! THIS IS INEXCUSABLE! *TR
NHTSA ODI #10476756
100,000 miles · Aug 28, 2012
Service Brakes
TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE BRAKE PEDAL DROPPED TO THE FLOOR BOARD AFTER BEING ENGAGED. THE CONTACT WAS ABLE TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSE THAT THE BRAKE LINES WERE CORRODED AND NEEDED TO BE REPLACED. THERE WA…
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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE BRAKE PEDAL DROPPED TO THE FLOOR BOARD AFTER BEING ENGAGED. THE CONTACT WAS ABLE TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSE THAT THE BRAKE LINES WERE CORRODED AND NEEDED TO BE REPLACED. THERE WAS AN INVESTIGATION NHTSA ACTION NUMBER: EA11001 (SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS) THAT MAY BE RELATED TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
NHTSA ODI #10472745
Mileage unknown · Aug 5, 2012
Structure
LEAVING TO GO ON VACATION AND PUTTING THINGS IN THE REAR OF CAR WHEN WE NOTICED THAT THE HINGE ON THE RIGHT SIDE OF THE LIFTGATE WAS BROKEN. WE MANAGED TO SECURE THE WINDOW AND HAD TO GO ANYWAY. NEVER OPENED THE REAR AGAIN UNTIL LEAVING TO COME HOME FROM VACATION AND NOTICED THAT THE OTHER SIDE HAS BROKEN OFF . WE MANAGED TO SEC…
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LEAVING TO GO ON VACATION AND PUTTING THINGS IN THE REAR OF CAR WHEN WE NOTICED THAT THE HINGE ON THE RIGHT SIDE OF THE LIFTGATE WAS BROKEN. WE MANAGED TO SECURE THE WINDOW AND HAD TO GO ANYWAY. NEVER OPENED THE REAR AGAIN UNTIL LEAVING TO COME HOME FROM VACATION AND NOTICED THAT THE OTHER SIDE HAS BROKEN OFF . WE MANAGED TO SECURE THE WINDOW AND DROVE HOME VERY CAUTIOUSLY PRAYING THAT THE WINDOW WOULD STAY IN PLACE. CHECKED TO SEE IF THERE WAS A RECALL ON THIS, BUT TO NO AVAIL. , BUT I DID SEE WHERE THIS HAS BEEN A CONSTANT PROBLEM . *TR
NHTSA ODI #10469215
102,000 miles · Jul 15, 2012
Engine
I STARTED HAVING PROBLEMS WITH MY 2004 CHEVY TAHOE IS SEPTEMBER 2009 WHEN THE VEHICLE ONLY HAD 71,000 MILES. THE VEHICLE WAS USING A LOT OF OIL AND I TOOK IT TO THE DEALERSHIP AND THEY NOTIFIED ME THAT THEIR WAS NO OIL LEAKS AND PERFORMED A COMPRESSION TEST. SINCE THAT DATE I HAVE NEEDED TO ADD ADDITIONAL OIL IN BETWEEN OIL CH…
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I STARTED HAVING PROBLEMS WITH MY 2004 CHEVY TAHOE IS SEPTEMBER 2009 WHEN THE VEHICLE ONLY HAD 71,000 MILES. THE VEHICLE WAS USING A LOT OF OIL AND I TOOK IT TO THE DEALERSHIP AND THEY NOTIFIED ME THAT THEIR WAS NO OIL LEAKS AND PERFORMED A COMPRESSION TEST. SINCE THAT DATE I HAVE NEEDED TO ADD ADDITIONAL OIL IN BETWEEN OIL CHANGES. IN THE LAST COUPLE OF MONTHS IT STARTED TO USE A LOT OF COOLANT. I HAVE ADDED ABOUT 4 GALLONS OF COOLANT IN THE PAST TWO MONTHS. I TOOK THE VEHICLE TO THE DEALER AND WAS NOTIFIED THAT THE LEFT CYLINDER HEAD WAS LEAKING COOLANT IN THE ENGINE. AFTER FURTHER RESEARCH I FOUND THAT THE CASTECH HEADS IN THIS MODEL WERE POROUS WHICH CAUSED THEM TO CRACK. THE DEALER IS RECOMMENDING THAT THE ENGINE BE REPLACED AT A COST OF $6400. I FEEL CHEVY SHOULD BE RESPONSIBLE FOR THIS REPAIR SINCE THEY ARE AWARE THAT THE PROBLEM HAS TO DO WITH THE CASTECH HEADS. *TR
NHTSA ODI #10465745
142,000 miles · Jul 4, 2012
Service Brakes
MY BRAKE LINES BURST AND BEGAN LEAKING BRAKE FLUID AS I PUT MY CAR IN GEAR AND BEGAN BACKING OUT OF MY DRIVEWAY. I CRAWLED UNDER THE CAR AND THE LINES LOOKED CORRODED. I LIVE IN DELAWARE AND PURCHASED THE CAR IN NORTHERN NEW JERSEY. *JS
ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.
Consequence & remedy
Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.
Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
Consequence & remedy
Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.
Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Chevrolet Tahoe Problems, Complaints & Recalls | Skip That Year