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2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

What owners actually said

467 reports
138,071 miles · Mar 12, 2014
Electrical SystemEngineFire

I WAS DRIVING DOWN THE ROAD WHEN MY 2004 CHEVROLET TAHOE CAUGHT ON FIRE BURNING TO THE GROUND. THE REPORT FROM THE FIRE DEPARTMENT SAYS THAT THE FIRE STARTED DUE TO FAILURE OF EQUIPMENT OR A HEAT SOURCE AND THAT THERE WERE NO HUMAN FACTORS CONTRIBUTING TO THE FIRE.WHILE LOOKING ON THE INTERNET I HAVE FOUND AT LEAST ONE OTHER PER…

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I WAS DRIVING DOWN THE ROAD WHEN MY 2004 CHEVROLET TAHOE CAUGHT ON FIRE BURNING TO THE GROUND. THE REPORT FROM THE FIRE DEPARTMENT SAYS THAT THE FIRE STARTED DUE TO FAILURE OF EQUIPMENT OR A HEAT SOURCE AND THAT THERE WERE NO HUMAN FACTORS CONTRIBUTING TO THE FIRE.WHILE LOOKING ON THE INTERNET I HAVE FOUND AT LEAST ONE OTHER PERSON THAT HAS ENCOUNTERED THE SAME PROBLEM WITH HER 2004 CHEVROLET TAHOE. *TR

NHTSA ODI #10568882

75,000 miles · Mar 8, 2014
Engine

THE TAHOE HAS KNOWN FAULTY CASTECH CYLINDERS WHICH CAUSE COOLANT TO LEAK WITH NO EXPLANATION. OVER THE WINTER I HAVE HAD UNEXPLAINED COOLANT/ANTIFREEZE ISSUE WITH NO FOUND LEAKS (COOLANT WOULD BE BONE DRY AFTER A COUPLE WEEKS OF FILLING IT). I WAS TOLD THE ISSUE IS PROBABLY CAUSED BY THE FAULTY POROUS CYLINDER HEADS MADE BY CA…

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THE TAHOE HAS KNOWN FAULTY CASTECH CYLINDERS WHICH CAUSE COOLANT TO LEAK WITH NO EXPLANATION. OVER THE WINTER I HAVE HAD UNEXPLAINED COOLANT/ANTIFREEZE ISSUE WITH NO FOUND LEAKS (COOLANT WOULD BE BONE DRY AFTER A COUPLE WEEKS OF FILLING IT). I WAS TOLD THE ISSUE IS PROBABLY CAUSED BY THE FAULTY POROUS CYLINDER HEADS MADE BY CASTECH INSTALLED IN GM'S FROM 2001 - 2006. THIS TAHOE HAS A TOTAL OF 80,000 MILES NOW AND EXPERIENCING ISSUES DUE TO KNOWN FAULTY PARTS INSTALLED BY GM. CHEVROLET HAS TO BE AWARE OF THE DANGER THEY ARE PUTTING THEIR CUSTOMERS IN BY NOT HAVING A RECALL OF A FAULTY PART LOCATED IN THE ENGINE. HOW THERE HAS NOT BEEN A RECALL I DO NOT UNDERSTAND. HOW CHEVROLET EXPECT THE CUSTOMER TO PAY 3-4K TO REPLACE THEIR FAULTY HEAD IS LUDICROUS. *TR

NHTSA ODI #10567935

45,000 miles · Feb 22, 2014
Service Brakes

I WAS LEAVING WORK AND I WAS COMING TO A JUNCTION, APPLIED MY BRAKES AND NOTHING HAPPENED, I WAS SLOWLY GOING INTO THE MIDDLE OF THE ROAD AND A CAR WAS COMING TOWARDS ME, I HAD TO ACCELERATE TO GET IN FRONT OF HIM, TO AVOID HIM HITTING ME. I GOT TO THE MAIN JUNCTION WHICH IS ON A HILL AND I PRESSED VERY HARD ON THE BRAKES AND I…

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I WAS LEAVING WORK AND I WAS COMING TO A JUNCTION, APPLIED MY BRAKES AND NOTHING HAPPENED, I WAS SLOWLY GOING INTO THE MIDDLE OF THE ROAD AND A CAR WAS COMING TOWARDS ME, I HAD TO ACCELERATE TO GET IN FRONT OF HIM, TO AVOID HIM HITTING ME. I GOT TO THE MAIN JUNCTION WHICH IS ON A HILL AND I PRESSED VERY HARD ON THE BRAKES AND IT FINALLY STOPPED. I DROVE 2 MILES AN HOUR FOR ABOUT 100 FT AND TURNED INTO A GAS STATION. I CALLED A TOW TRUCK AND WHILE WAITING FLUID WAS LEAKING FROM THE FRONT OF THE CAR. THE TOW TRUCK MAN GOT UNDER THE CAR AND SAID ALL MY BRAKE LINES WERE RUSTED AND LEAKING. I WAS LUCKY THERE WAS NOT A LOT OF TRAFFIC ON THE ROAD. WHY ARE THE BRAKE LINES RUSTED. IS THERE A RECALL ON THESE BRAKE LINES. *TR

NHTSA ODI #10565402

122,562 miles · Feb 19, 2014
Engine

GM USED DEFECTIVE ENGINE CYLINDER HEADS FOR MILLIONS OF 4.8/5.3 LITER V8 ENGINES FROM 2001-2006. THE CYLINDER HEADS CRACK CAUSING COOLANT TO FLOW INTO THE OIL AND CAUSE EXCESSIVE SLUDGE TO FORM AND CAUSE ENGINE FAILURE. GM KNOWS ABOUT THE PROBLEM AND ISSUED TSB TO IT'S SERVICE DEPARTMENTS:1 INFORMATION ON GRADUAL COOLANT LOSS O…

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GM USED DEFECTIVE ENGINE CYLINDER HEADS FOR MILLIONS OF 4.8/5.3 LITER V8 ENGINES FROM 2001-2006. THE CYLINDER HEADS CRACK CAUSING COOLANT TO FLOW INTO THE OIL AND CAUSE EXCESSIVE SLUDGE TO FORM AND CAUSE ENGINE FAILURE. GM KNOWS ABOUT THE PROBLEM AND ISSUED TSB TO IT'S SERVICE DEPARTMENTS:1 INFORMATION ON GRADUAL COOLANT LOSS OVER TIME WITH NO EVIDENCE OF LEAK FOUND #06-06-01-019B - (06/12/2007). THESE DEFECTIVE CYLINDER HEADS CAN CAUSE OVERHEATING AND COMPLETE ENGINE FAILURE. *TR

NHTSA ODI #10565012

217,456 miles · Feb 17, 2014
Service Brakes

MY MECHANIC INFORMED ME TODAY THAT MY BRAKE LINES WERE VERY CORRODED AND IN DANGER OF A CATASTROPHIC FAILURE. *TR

NHTSA ODI #10564730

101,855 miles · Jan 20, 2014
Electrical System

SPEEDOMETER IS READING ERRATICALLY. WHEN ENGINE IS TURNED OF IT DOES NOT GO TO ZERO AND WHEN DRIVING SOMETIMES IT READS FASTER THAN ACTUAL SPEED AND SOMETIMES LOWER. *TR

NHTSA ODI #10560667

200,342 miles · Jan 12, 2014
Electrical SystemService BrakesVehicle Speed Control

A FEW WEEKS AGO I WAS TRAVELING DOWN HWY 60 IN SOUTHWEST MISSOURI AND THE "REDUCED ENGINE POWER" LIGHT CAME ON. THE VEHICLE IMMEDIATELY SLOWED TO ABOUT 4-5 MILES PER HOUR AND I WAS UNABLE TO ACCELERATE. I CRAWLED TO THE NEXT EXIT WHERE I BARELY MADE IT UP THE INCLINE AND INTO A GAS STATION. WE CHECKED THE GAS, OIL, BATTERY, E…

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A FEW WEEKS AGO I WAS TRAVELING DOWN HWY 60 IN SOUTHWEST MISSOURI AND THE "REDUCED ENGINE POWER" LIGHT CAME ON. THE VEHICLE IMMEDIATELY SLOWED TO ABOUT 4-5 MILES PER HOUR AND I WAS UNABLE TO ACCELERATE. I CRAWLED TO THE NEXT EXIT WHERE I BARELY MADE IT UP THE INCLINE AND INTO A GAS STATION. WE CHECKED THE GAS, OIL, BATTERY, ETC. I TURNED OFF THE VEHICLE AND WHEN I STARTED IT UP AGAIN, IT SEEMED FINE. I CONTINUED HOME. THE NEXT DAY I TOOK IT TO A MECHANIC WHO SAID THAT IT ALL CHECKED OUT PERFECTLY AND THERE WAS NOTHING WRONG. THIS HAS HAPPENED 12-15 TIMES IN THE LAST MONTH AND EVERY TIME I TAKE IT TO THE MECHANIC, HE TELLS ME THAT THE COMPUTER IS NOT "THROWING CODES" AND THERE IS NOTHING WRONG. THIS IS NOT A FIGMENT OF MY IMAGINATION. THIS KEEPS HAPPENING. THE MOST RECENT "EPISODE" WAS LAST NIGHT. WE TOOK THE BOAT DOWN TO THE RIVER TO GO GIGGING AT NIGHT. WHEN I WENT TO PULL THE TRAILER UP THE BOAT RAMP AND PARK THE VEHICLE, THE "REDUCED ENGINE POWER" LIGHT AGAIN CAME ON AND I COULD NOT PULL UP THE HILL. EVERY TIME I ATTEMPTED IT, THE LIGHT CAME ON AND I ACTUALLY WENT BACKWARDS TOWARDS THE RIVER!! MY CHILDREN WERE IN THE VEHICLE AND I WAS SCARED WE WOULD BE TRAPPED IT SOMETHING FURTHER MALFUNCTIONED AND WE ROLLED BACK INTO THE DEEP COLD WATER!!! FROM WHAT I HAVE NOW RESEARCHED GM IS AWARE OF THIS PROBLEM AND I DO NOT UNDERSTAND WHY A PROBLEM THIS POTENTIALLY DEADLY HAS NOT BEEN DEALT WITH! I AM NOT THE FIRST OWNER OF THIS VEHICLE AND HAVE NEVER HAD A PROBLEM LIKE THIS. I AM A SINGLE MOTHER OF THREE BEAUTIFUL BOYS AND I AM SCARED TO DRIVE MY CAR BECAUSE OF THIS. I CANNOT PUT THEM IN A POTENTIALLY DEADLY SITUATION. SO OUR ONLY VEHICLE SITS AND WAITS IN OUR DRIVEWAY LEAVING ME STRANDED A LOT UNTIL GM CAN COME UP WITH A SOLUTION ON THEIR DIME. THIS ISN'T FAIR THAT A PROBLEM IS KNOW AND NO ONE AT GM WILL FIX IT. PLEASE HELP FIX THIS BEFORE SOMEONE DIES! *TR

NHTSA ODI #10559516

56,119 miles · Jan 10, 2014
SteeringSuspension

HUB BEARING L/F NOISE HAVE TAKING TO SHOP WHEEL FALLING OFF.450.TO FIX.GOOD THING I COULD HAVE GOT INTO A ACCIDENT OR KILLED SOMEONE OR MYSELF. *TR

NHTSA ODI #10559330

1,000,000 miles · Jan 9, 2014
Service Brakes

TRIED TO STOP, BRAKE PEDAL WENT TO FLOOR. BRAKE LINES AT THE FRAME UNDER DRIVER'S SIDE RUSTED THROUGH. TRUCK HAD TO BE TOWED, AND ALL BRAKE LINES REPLACED. *TR

NHTSA ODI #10559133

Mileage unknown · Jan 8, 2014
Engine

CYLINDER HEADS ARE LEAKING COOLANT INTO THE ENGINE. THIS CAUSES EXCESSIVE LIFTER NOISE WHEN FIRST STARTED AFTER THE ENGINE HAS BEEN SITTING FOR SEVERAL HOURS AND REQUIRES COOLANT TO BE ADDED ALMOST DAILY. THIS CONDITION WILL EVENTUALLY RUIN THE ENGINE REQUIRING THE ENGINE TO BE REPLACED. THIS PROBLEM IS KNOWN BY GM TO BE A DE…

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CYLINDER HEADS ARE LEAKING COOLANT INTO THE ENGINE. THIS CAUSES EXCESSIVE LIFTER NOISE WHEN FIRST STARTED AFTER THE ENGINE HAS BEEN SITTING FOR SEVERAL HOURS AND REQUIRES COOLANT TO BE ADDED ALMOST DAILY. THIS CONDITION WILL EVENTUALLY RUIN THE ENGINE REQUIRING THE ENGINE TO BE REPLACED. THIS PROBLEM IS KNOWN BY GM TO BE A DEFECT IN THE CASTING PROCESS, YET NO HELP IS OFFERED BY GM TO FIX THE PROBLEM. *TR

NHTSA ODI #10559068

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.