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2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

Engine And Engine Cooling complaints

20 reports
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75,000 miles · Sep 8, 2011
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT COOLANT WAS SLOWLY LEAKING INTO THE CYLINDER HEAD, CAUSING THE ENGINE TO OVERHEAT. THE DEALER WAS NOTIFIED OF THE FAILURE WHO ADVISED THAT THE CYLINDER HEAD BE REPLACED. THERE WERE NO RECALLS FOR THE FAILURE. THE MANUFACTURER WAS NOTIFIED WHO ADVISED THAT THE …

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TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT COOLANT WAS SLOWLY LEAKING INTO THE CYLINDER HEAD, CAUSING THE ENGINE TO OVERHEAT. THE DEALER WAS NOTIFIED OF THE FAILURE WHO ADVISED THAT THE CYLINDER HEAD BE REPLACED. THERE WERE NO RECALLS FOR THE FAILURE. THE MANUFACTURER WAS NOTIFIED WHO ADVISED THAT THE CONTACT SHOULD TAKE THE VEHICLE TO THE DEALER FOR REPAIRS. THEY OFFERED NO FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 105,000.

NHTSA ODI #10424228

103,000 miles · Aug 2, 2011
Engine And Engine CoolingFire

BLOWER RESISTOR CAUGHT FIRE INSIDE OF THE VEHICLE ON PASSENGER SIDE WHERE IT PLUGS INTO THE FRONT BLOWER MOTOR. *KB

NHTSA ODI #10416791

62,000 miles · Feb 20, 2011
Engine And Engine Cooling

COOLANT LOSS WITHOUT SIGNS OF LEAK. LOSS OF OIL WITH NO SIGNS OF LEAK. LIFTERS CHATTERING ON COLD START. PUFF OF WHITE SMOKE ON START-UP. LOSS OF OIL PRESSURE. DEFECTIVE CYLINDER HEADS MADE BY CASTECH. *TR

NHTSA ODI #10383415

Mileage unknown · Dec 17, 2010
Engine And Engine Cooling

THE GM 5.3L BUILT BETWEEN 2002 AND 2006 USING CASTEK CORPORATION ENGINE HEADS WERE INCORRECTLY BUILT PER GM AND CASTEK. THE HEADS LEAK ENGINE COOLANT INTO THE COMBUSTION CHAMBERS AND BURNS OFF CAUSING THE ENGINE TO OVERHEAT. GM HAS ISSUED A TECHNICAL BULLETIN REGARDING THIS ISSUE AND REQUESTS THE HEADS BE CHANGED OUT BUT AT THE …

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THE GM 5.3L BUILT BETWEEN 2002 AND 2006 USING CASTEK CORPORATION ENGINE HEADS WERE INCORRECTLY BUILT PER GM AND CASTEK. THE HEADS LEAK ENGINE COOLANT INTO THE COMBUSTION CHAMBERS AND BURNS OFF CAUSING THE ENGINE TO OVERHEAT. GM HAS ISSUED A TECHNICAL BULLETIN REGARDING THIS ISSUE AND REQUESTS THE HEADS BE CHANGED OUT BUT AT THE CLIENTS EXPENSE. WITH THE LOSS OF COOLANT AND INEVITABLE ENGINE DAMAGE THIS IS A SAFETY HAZARD AND SHOULD BE A RECALL AND REPLACED AT GM COST. TECHNICAL BULLETIN 06-06-01-019B ISSUED 6/12/2007.

NHTSA ODI #10373113

96,000 miles · Dec 13, 2010
Engine And Engine Cooling

2004 CHEVY TAHOE WITH CASTECH HEADS HAS A HISTORY OF RUNNING HOT OR OVERHEATING WITH LITTLE WARNING. IN THE COOLER MONTHS, WILL FAIL TO HEAT THE INTERIOR OF THE VEHICLE WITHOUT WARNING. CAN LEAVE DRIVERS AND PASSENGERS (LIKELY CHILDREN) WITHOUT TRANSPORTATION IN A HARSH ENVIRONMENT. *TR

NHTSA ODI #10370326

128,000 miles · Oct 27, 2010
Engine And Engine Cooling

THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS.…

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THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS. THIS ISSUE EFFECTS THE SAFETY OF THE VEHICLE AND THE SAFETY OF THE PERSONS IN AND AROUND THE VEHICLE. THE FOULED ENGINE OIL CAUSES THE LIFTERS TO FAIL, THE OIL PRESSURE TO DROP AND THE ENGINE TO LOCK UP DUE TO LACK OF LUBRICATION BY THE FOULED OIL AND THE DRIVER HAS NO WAY OF KNOWING THIS IS HAPPENING AS THERE IS NO EXTERNAL INDICATORS. *TR

NHTSA ODI #10362611

115,000 miles · Sep 14, 2010
Engine And Engine Cooling

CONSUMING OIL AND WATER - NEEDING 1-2 QUARTS OF OIL AND 1 GALLON WATER/COOLANT PER 900 MILES. NO LEAKS, NO DRIPPING, NO SPOTS ON GARAGE FLOOR. AT START UP, THERE IS A LARGE CLOUD OF BLUE/WHITE SMOKE FROM EXHAUST. SOMETIMES THERE IS A VERY LOUD TAPPING IN THE ENGINE UNTIL WELL AFTER REACHING NORMAL TEMPERATURE. OIL AND WATER …

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CONSUMING OIL AND WATER - NEEDING 1-2 QUARTS OF OIL AND 1 GALLON WATER/COOLANT PER 900 MILES. NO LEAKS, NO DRIPPING, NO SPOTS ON GARAGE FLOOR. AT START UP, THERE IS A LARGE CLOUD OF BLUE/WHITE SMOKE FROM EXHAUST. SOMETIMES THERE IS A VERY LOUD TAPPING IN THE ENGINE UNTIL WELL AFTER REACHING NORMAL TEMPERATURE. OIL AND WATER IS BEING CONSUMED INTERNALLY - DUE TO CRACK IN CYLINDER HEAD WHICH IS A KNOWN ISSUE WITH CERTAIN ENGINE BLOCKS. *TR

NHTSA ODI #10355479

79,000 miles · Sep 4, 2008
Engine And Engine Cooling

2004 TAHOE, 79,000 MILES. ENGINE OVERHEATED WHICH COULD HAVE CAUSED FIRE IF I HAD NOT NOTICED AND STOPPED. GM DEALER SAYS OVERHEAING DUE TO CRACK IN CYLINDER HEAD AND CONFIRMED TSB 06-06-01-019B (06/12/2007) APPLIES TO VEHICLE, WHICH ADMITS THERE IS KNOWN MANUFACTURING DEFECT IN CERTAIN CYLINDER HEADS WHICH CAN CAUSE ENGINE CO…

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2004 TAHOE, 79,000 MILES. ENGINE OVERHEATED WHICH COULD HAVE CAUSED FIRE IF I HAD NOT NOTICED AND STOPPED. GM DEALER SAYS OVERHEAING DUE TO CRACK IN CYLINDER HEAD AND CONFIRMED TSB 06-06-01-019B (06/12/2007) APPLIES TO VEHICLE, WHICH ADMITS THERE IS KNOWN MANUFACTURING DEFECT IN CERTAIN CYLINDER HEADS WHICH CAN CAUSE ENGINE COOLANT TO LEAK INTERNALLY CAUSING OVERHEATING AND POTENTIAL ENGINE FAILURE. DEALER REFUSES TO COVER REPAIR. I HAVE PENDING COMPLAINT WITH GM CUSTOMER SERVICE TO PAY FOR DAMAGE. I THINK THIS SHOULD BE A RECALL AS IT CAN LEAD TO OVERHEATING, ENGINE FAILURE AND POTENTIAL FIRE. THERE ARE MULTIPLE REPORTS ON INTERNET OF SAME PROBLEMS BY OTHER OWNERS. *TR

NHTSA ODI #10240974

Mileage unknown · Jul 25, 2007
Engine And Engine Cooling

I HAVE BEEN HEARING A RATTLING SOUND UNDERNEATH MY CAR WHILE DRIVING. ALSO WHEN I TURN OFF THE CAR, ESPECIALLY WHEN THE CAR HAS BEEN DRIVEN FOR A WHILE, I HEAR A POPPING NOISE, MAYBE FROM THE MUFFLER AREA. I WAS TOLD TODAY THAT THE CATALYTIC CONVERTER NEEDS TO BE REPLACED. I BOUGHT THE CAR NEW, SO I DON'T UNDERSTAND HOW THAT COU…

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I HAVE BEEN HEARING A RATTLING SOUND UNDERNEATH MY CAR WHILE DRIVING. ALSO WHEN I TURN OFF THE CAR, ESPECIALLY WHEN THE CAR HAS BEEN DRIVEN FOR A WHILE, I HEAR A POPPING NOISE, MAYBE FROM THE MUFFLER AREA. I WAS TOLD TODAY THAT THE CATALYTIC CONVERTER NEEDS TO BE REPLACED. I BOUGHT THE CAR NEW, SO I DON'T UNDERSTAND HOW THAT COULD BE ALREADY WITH ONLY 85K ON THE CAR. *TR

NHTSA ODI #10197457

80,000 miles · Feb 26, 2007
Electrical SystemEngine And Engine CoolingFuel System, Other

TL*- THE CONTACT OWNS A 2004 CHEVROLET TAHOE WITH AN ODOMETER READING OF 80000 MILES. THE CONTACT NOTICED THAT WHEN DRIVING FOR A LONG PERIOD OF TIME AND COMING TO A COMPLETE STOP THEN START MOVING AGAIN THE SPEEDOMETER WILL STAY AT ZERO. THE CONTACT STATED THAT THE ONLY WAY TO GET THE SPEEDOMETER TO WORK AGAIN WAS TO TURN T…

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TL*- THE CONTACT OWNS A 2004 CHEVROLET TAHOE WITH AN ODOMETER READING OF 80000 MILES. THE CONTACT NOTICED THAT WHEN DRIVING FOR A LONG PERIOD OF TIME AND COMING TO A COMPLETE STOP THEN START MOVING AGAIN THE SPEEDOMETER WILL STAY AT ZERO. THE CONTACT STATED THAT THE ONLY WAY TO GET THE SPEEDOMETER TO WORK AGAIN WAS TO TURN THE VEHICLE OFF, THEN LET IT SIT FOR A MOMENT AND RESTART. THIS PROBLEM MADE THE CONTACT RUN OUT OF GAS SEVERAL TIMES SINCE THE GAS GAUGE DID NOT WORKING PROPERLY, THE OIL GAUGE WASINCORRECT AS WELL. THE CONTACT TOOK THE VEHICLE TO THE DEALER, AND THEY TOLD HIM THAT THE INSTRUMENT PANEL NEEDED TO BE REPLACED. *AK

NHTSA ODI #10183492

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.