← New search

2004 Chevrolet Tahoe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Tahoe do not stand out strongly from the model-year median of 246.

About this comparison →

When problems were reported

Mileage at the reported incident

388 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 214 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports7 fire reports14 injury reports

Engine complaints

26 reports
Clear category filter
126,000 miles · Mar 26, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING AND CAUSED ALL THE INSTRUMENT PANEL LIGHTS TO ILLUMINATE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING AND CAUSED ALL THE INSTRUMENT PANEL LIGHTS TO ILLUMINATE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT PROVIDED. THE FAILURE MILEAGE WAS 126,000.

NHTSA ODI #10701903

92,000 miles · Mar 13, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT DISCOVERED THAT THE ENGINE OVERHEATED BECAUSE THE COOLANT RESERVOIR WAS EMPTY. THE CONTACT DISPENSED COOLANT INTO THE RESERVOIR. THE VEHICLE WAS TAKEN TO THE DEALER, WHO IN…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT DISCOVERED THAT THE ENGINE OVERHEATED BECAUSE THE COOLANT RESERVOIR WAS EMPTY. THE CONTACT DISPENSED COOLANT INTO THE RESERVOIR. THE VEHICLE WAS TAKEN TO THE DEALER, WHO INFORMED THAT THE ENGINE BLOCK AND THE CYLINDER HEAD WERE IMPROPERLY DESIGNED AND CONTRIBUTED TO THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 92,000. THE VIN WAS NOT AVAILABLE.

NHTSA ODI #10694198

145,000 miles · Mar 4, 2015
Engine

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC DIAGNOSED THAT THE FUEL INJECTORS AND SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE M…

Read full complaint

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC DIAGNOSED THAT THE FUEL INJECTORS AND SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 145,000.

NHTSA ODI #10692138

151,000 miles · Dec 9, 2014
Engine

I GOT AN ENGINE LIGHT ABOUT BEGINNING OF NOVEMBER CODE WAS P0430, DEFINITION IS "CATALYST SYSTEM EFFICIENCY BANK 2", THIS COULD BE CAUSED BY HIGH ENGINE OIL OR COOLANT USAGE. KNOWING THIS I CHECK MY TAHOE FOR COOLANT LEAKS, NO VISIBLE LEAKS AT ALL, I TAKE THE COVER OFF THE CYLINDER HEAD AND I FIND A LOT OF SLUDGE, NOW I KNOW WH…

Read full complaint

I GOT AN ENGINE LIGHT ABOUT BEGINNING OF NOVEMBER CODE WAS P0430, DEFINITION IS "CATALYST SYSTEM EFFICIENCY BANK 2", THIS COULD BE CAUSED BY HIGH ENGINE OIL OR COOLANT USAGE. KNOWING THIS I CHECK MY TAHOE FOR COOLANT LEAKS, NO VISIBLE LEAKS AT ALL, I TAKE THE COVER OFF THE CYLINDER HEAD AND I FIND A LOT OF SLUDGE, NOW I KNOW WHERE THE ANTIFREEZE IS GOING. MY TAHOE IS STILL RUNNING BUT WITH THE ENGINE LIGHT ON AND WITH A MISFIRE DUE TO THE POROUS CYLINDER HEAD, DON'T KNOW HOW MUCH MORE IS GOING TO LAST AND CAN'T REALLY STOP THE TAHOE BECAUSE IT'S A DAILY DRIVER. *TR

NHTSA ODI #10663266

88,000 miles · Dec 9, 2014
EngineCrash

VEHICLE BEGINS TO IDLE ROUGH, NOTICED TAHOE CONSUMES COOLANT AT AN ABNORMAL RATE, APPROXIMATELY 1GAL/MONTH!! OUR LOCAL CHEVY DEALER CODED FOR FLEX FUEL SENSOR REPLACEMENT $1400! NO CHANGE IN CONDITION OF VEHICLE. IDLE IS NOW VERY VERY LOW! MY WIFE PICKS UP OUR KIDS, TAHOE WOULD STOP RUNNING WHILE MAKING A TURN AT AN INTERSECTI…

Read full complaint

VEHICLE BEGINS TO IDLE ROUGH, NOTICED TAHOE CONSUMES COOLANT AT AN ABNORMAL RATE, APPROXIMATELY 1GAL/MONTH!! OUR LOCAL CHEVY DEALER CODED FOR FLEX FUEL SENSOR REPLACEMENT $1400! NO CHANGE IN CONDITION OF VEHICLE. IDLE IS NOW VERY VERY LOW! MY WIFE PICKS UP OUR KIDS, TAHOE WOULD STOP RUNNING WHILE MAKING A TURN AT AN INTERSECTION!!! NO POWER = NO POWER STEERING!! SHE BARELY AVOIDS AN ACCIDENT!! SHE ALONG WITH THE KIDS WILL NOT RIDE IN THE (FAMILY CAR) THE TAHOE UNTIL IT IS FIXED. DON'T TRUST OUR LOCAL CHEVY DEALERSHIP, DUE TO LACK OF INTEGRITY!! WE WERE PROUD AND LOYAL CHEVY OWNERS, WE ALSO OWN A 91 GMC SIERRA 1500 5.7L WITH 232000 MI. AND A 98 CHEVY 1500 V-6 113590 MI PICK-UP, BOTH STILL RUNNING VERY STRONG WITH ABSOLUTELY NO ISSUES! RESEARCHED THIS ISSUE, DEFECTIVE CASTECH HEADS, GM IS AWARE OF THIS PROBLEM, TSB 06-06-01-019B, VERY DISAPPOINTED TO STATE THE LEAST OF HOW GM IS HANDLING THIS SITUATION. COMPLAINED TO GM CORPORATE, THEY STATED THEY WILL NOT BE ABLE TO ASSIST AND THAT WE WOULD HAVE TO TAKE IT TO OUR LOCAL DEALERSHIP WHERE INTEGRITY RUNS VERY THIN!! I AM A PROUD MSGT IN THE USAF, AND FULL TIME FIREFIGHTER, IF WE CANT TRUST "THE HEARTBEAT OF AMERICA," WHO THE HELL CAN WE TRUST!! THIS PROBLEM HAS COST PUT OUR FAMILY IN THE HOLE FOR $3800 NOW AND IT LOOKS LIKE IF WE MOVE FORWARD TO FIX OURSELVES WE WILL BE IN EXCESS OF $5800 FOR THE HEADS TO BE SERVICED OR $8600 FOR NEW MOTOR SWAP!!! GM NEEDS TO TAKE RESPONSIBILITY RECALL THIS AND GET THIS ISSUE SQUARED AWAY AND MAYBE SALVAGE WHAT IS LEFT OF A LOYAL GM SUPPORTER. *TR

NHTSA ODI #10663026

117,000 miles · Sep 24, 2014
Electrical SystemEngineFuel/propulsion System

VEHICLE REGISTERED "REDUCED ENGINE POWER" WHILE I WAS ON THE HIGHWAY, I WAS ABLE TO GET TO THE SHOULDER, ONLINE RESEARCH SHOWED NUMEROUS INCIDENTS INVOLVING THE THROTTLE BODY SENSOR AND THE WIRES CRIMPING, THERE WAS SOMETHING ABOUT THE WIRING HARNESS BEING COVERED BY GM BUT IT DOES NOT APPEAR ON A RECALL LIST. *TR

NHTSA ODI #10638654

75,000 miles · May 26, 2014
Engine

THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS.…

Read full complaint

THE ENGINE CYLINDER HEADS FOR THE 5.3L GM MOTORS BUILT BY CASTECH LEAK COOLANT INTO THE ENGINE CAUSING ENGINE OVERHEAT AND INTERNAL ENGINE FAILURES. GM HAS ISSUED A TECHNICAL BULLETIN #060601019B TO ADDRESS THE ISSUE AND DIAGNOSE THE ISSUE. GM WILL NOT OFFER CUSTOMERS ANY FINANCIAL HELP IN THE REPLACEMENT OF THE DEFECTIVE PARTS. THIS ISSUE EFFECTS THE SAFETY OF THE VEHICLE AND THE SAFETY OF THE PERSONS IN AND AROUND THE VEHICLE. THE FOULED ENGINE OIL CAUSES THE LIFTERS TO FAIL, THE OIL PRESSURE TO DROP AND THE ENGINE TO LOCK UP DUE TO LACK OF LUBRICATION BY THE FOULED OIL AND THE DRIVER HAS NO WAY OF KNOWING THIS IS HAPPENING AS THERE IS NO EXTERNAL INDICATORS. *TR

NHTSA ODI #10594121

108,000 miles · Mar 31, 2014
Engine

DROVE VEHICLE OUT OF TOWN ON CHRISTMAS HOLIDAY TRIP. AFTER BEING PARKED OVERNIGHT STARTING VEHICLE NEXT AM BIG CLOUD OF WHITE GRAY SMOKE UPON START. COOLANT LOW. REFILLED COOLANT AND DROVE HOME. NOW VEHICLE CONSTANTLY LEAKS COOLANT WITH NO APPARENT LEAK UNDER VEHICLE OR IN ENGINE COMPARTMENT. OIL SLUDGES BETWEEN OIL CHANGES. WHI…

Read full complaint

DROVE VEHICLE OUT OF TOWN ON CHRISTMAS HOLIDAY TRIP. AFTER BEING PARKED OVERNIGHT STARTING VEHICLE NEXT AM BIG CLOUD OF WHITE GRAY SMOKE UPON START. COOLANT LOW. REFILLED COOLANT AND DROVE HOME. NOW VEHICLE CONSTANTLY LEAKS COOLANT WITH NO APPARENT LEAK UNDER VEHICLE OR IN ENGINE COMPARTMENT. OIL SLUDGES BETWEEN OIL CHANGES. WHITE SMOKE AFTER A 30 MIN DRIVE EVERY TIME. GM HAS BULLETIN OUT FOR BAD HEADS INSTALLED AND THE PART NUMBER AND SYMPTOMS MATCHED CRACKED HEADS ON MY VEHICLE. DEALER AWARE AND SEES OFTEN NOT ONLY IN THIS VEHICLE BUT ALL 5.3 ENGINES FROM A CERTAIN TIME SPAN. DEALER STATES WILL ONLY FIX AT COST OF CONSUMER EVEN THOUGH BULLETIN IS KNOWN. THIS COULD CAUSE AN OVERHEAT SITUATION OR ENGINE FAILURE AT A BAD TIME OR WORSE. WHY ARE THEY NOT MADE TO STAND BEHIND THIS WHEN PROBLEM IS KNOWN? A QUICK SEARCH ON GOOGLE WILL OVERWHELM A COMPUTER WITH SO MANY ACCOUNTS OF THIS PROBLEM. *TR

NHTSA ODI #10576070

138,071 miles · Mar 12, 2014
Electrical SystemEngineFire

I WAS DRIVING DOWN THE ROAD WHEN MY 2004 CHEVROLET TAHOE CAUGHT ON FIRE BURNING TO THE GROUND. THE REPORT FROM THE FIRE DEPARTMENT SAYS THAT THE FIRE STARTED DUE TO FAILURE OF EQUIPMENT OR A HEAT SOURCE AND THAT THERE WERE NO HUMAN FACTORS CONTRIBUTING TO THE FIRE.WHILE LOOKING ON THE INTERNET I HAVE FOUND AT LEAST ONE OTHER PER…

Read full complaint

I WAS DRIVING DOWN THE ROAD WHEN MY 2004 CHEVROLET TAHOE CAUGHT ON FIRE BURNING TO THE GROUND. THE REPORT FROM THE FIRE DEPARTMENT SAYS THAT THE FIRE STARTED DUE TO FAILURE OF EQUIPMENT OR A HEAT SOURCE AND THAT THERE WERE NO HUMAN FACTORS CONTRIBUTING TO THE FIRE.WHILE LOOKING ON THE INTERNET I HAVE FOUND AT LEAST ONE OTHER PERSON THAT HAS ENCOUNTERED THE SAME PROBLEM WITH HER 2004 CHEVROLET TAHOE. *TR

NHTSA ODI #10568882

75,000 miles · Mar 8, 2014
Engine

THE TAHOE HAS KNOWN FAULTY CASTECH CYLINDERS WHICH CAUSE COOLANT TO LEAK WITH NO EXPLANATION. OVER THE WINTER I HAVE HAD UNEXPLAINED COOLANT/ANTIFREEZE ISSUE WITH NO FOUND LEAKS (COOLANT WOULD BE BONE DRY AFTER A COUPLE WEEKS OF FILLING IT). I WAS TOLD THE ISSUE IS PROBABLY CAUSED BY THE FAULTY POROUS CYLINDER HEADS MADE BY CA…

Read full complaint

THE TAHOE HAS KNOWN FAULTY CASTECH CYLINDERS WHICH CAUSE COOLANT TO LEAK WITH NO EXPLANATION. OVER THE WINTER I HAVE HAD UNEXPLAINED COOLANT/ANTIFREEZE ISSUE WITH NO FOUND LEAKS (COOLANT WOULD BE BONE DRY AFTER A COUPLE WEEKS OF FILLING IT). I WAS TOLD THE ISSUE IS PROBABLY CAUSED BY THE FAULTY POROUS CYLINDER HEADS MADE BY CASTECH INSTALLED IN GM'S FROM 2001 - 2006. THIS TAHOE HAS A TOTAL OF 80,000 MILES NOW AND EXPERIENCING ISSUES DUE TO KNOWN FAULTY PARTS INSTALLED BY GM. CHEVROLET HAS TO BE AWARE OF THE DANGER THEY ARE PUTTING THEIR CUSTOMERS IN BY NOT HAVING A RECALL OF A FAULTY PART LOCATED IN THE ENGINE. HOW THERE HAS NOT BEEN A RECALL I DO NOT UNDERSTAND. HOW CHEVROLET EXPECT THE CUSTOMER TO PAY 3-4K TO REPLACE THEIR FAULTY HEAD IS LUDICROUS. *TR

NHTSA ODI #10567935

Official recalls

2

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.