THE FUEL LINE THAT IS ON TOP OF THE GAS TANK ROTTED THROUGH. THE BRAKE AND TRANSMISSION LINES ROTTED AND LEAKED. THE CHASSIS IS ROTTING IN DIFFERENT PLACES I HAVE LESS THAN 77,000 MILES ON IT SINCE I BOUGHT NEW. I HAVE A 1969 MALIBU THAT I'VE HAD SINCE IT WAS NEW AND I KEEP IT OUTSIDE IN ALL KINDS OF WEATHER AND NOT ONE PART OF …
Read full complaint
THE FUEL LINE THAT IS ON TOP OF THE GAS TANK ROTTED THROUGH. THE BRAKE AND TRANSMISSION LINES ROTTED AND LEAKED. THE CHASSIS IS ROTTING IN DIFFERENT PLACES I HAVE LESS THAN 77,000 MILES ON IT SINCE I BOUGHT NEW. I HAVE A 1969 MALIBU THAT I'VE HAD SINCE IT WAS NEW AND I KEEP IT OUTSIDE IN ALL KINDS OF WEATHER AND NOT ONE PART OF THE CHASSIS IS ROTTED. I DON'T KNOW WHAT KIND OF STEEL THEY USE NOW TO BUILD THESE CARS AND TRUCKS, BUT IT SHOULD BE UNACCEPTABLE. I DON'T KNOW THE EXACT DATES THESE THINGS HAPPENED, BUT I DO HAVE ALL THE REPAIR BILLS FOR THEM. WHEN THE BRAKE LINE ROTTED THROUGH I WAS GOING TO THE STORE AND WHEN I CAME TO A YIELD SIGN THE BRAKE PEDAL WHET TO THE FLOOR. IT'S A GOOD THING IT HAPPENED THEN, BECAUSE I LIVE ON A MOUNTAIN AND WE HAVE A ROAD CALLED BREAKNECK AND IT IS A 25% GRADE. IT WAS RAINING THE DAY THAT THIS HAPPENED AND ALL I HAD WAS A LITTLE BIT OF FOOT BRAKE AND THE EMERGENCY BRAKE. I SURELY WOULD HAVE HAD A BAD ACCIDENT IF I MADE IT TO THAT HILL.
NHTSA ODI #11082438
55,000 miles · Jul 9, 2015
Fuel/propulsion System
AFTER RUNNING VEHICLE, GAS RUNS DOWN SIDES FROM TOP OF FUEL TANK, AND DRIPS UNDER VEHICLE. CONTINUES TO DRIP IF CAR IDLES. STOPS IF CAR IS SHUT OFF. STRONG SMELL OF FUEL AFTER DRIVING VEHICLE
NHTSA ODI #10732867
124,334 miles · Jan 2, 2014
Fuel/propulsion System
I NOTICED A GASOLINE LEAK IN MY DRIVEWAY COMING FROM UNDER FROM UNDER THE 2005 SUBURBAN. THE LEAK WAS ALMOST IN THE CENTER OF THE VEHICLE. I DROVE THE VEHICLE TO THE DEALERSHIP TO GET THE GASOLINE LEAK REPAIRED. I WAS BILLED $2,230 TO REPAIR THE GASOLINE LEAK. I WAS GIVEN THE FOLLOWING DESCRIPTION ON THE INVOICE. "TESTED FOR FUE…
Read full complaint
I NOTICED A GASOLINE LEAK IN MY DRIVEWAY COMING FROM UNDER FROM UNDER THE 2005 SUBURBAN. THE LEAK WAS ALMOST IN THE CENTER OF THE VEHICLE. I DROVE THE VEHICLE TO THE DEALERSHIP TO GET THE GASOLINE LEAK REPAIRED. I WAS BILLED $2,230 TO REPAIR THE GASOLINE LEAK. I WAS GIVEN THE FOLLOWING DESCRIPTION ON THE INVOICE. "TESTED FOR FUEL LEAK FOUND SENDING UNIT & ALL FUEL LINES LEAKING ...". I WAS TOLD THAT THE ENTIRE FUEL LINE SYSTEM HAD TO BE REPLACED DUE TO CORROSION ON THE UNDERSIDE OF THE VEHICLE. I GOOGLED THE CORROSION PROBLEM FOR CHEVROLET SUBURBAN'S AND READ SEVERAL INSTANCES OF BRAKES FAILING ON GM VEHICLES DUE TO CORROSION. THE BRAKE FAILURES THAT I READ ABOUT WERE THE RESULT OF CORRODED BRAKE LINES. TO ME THE CORROSION PROBLEM IS A VERY SERIOUS SAFETY ISSUE, ESPECIALLY WHEN YOU COMBINE THE FUEL LINES AND BRAKE LINES INTO THE PROBLEM. I ASKED THE SERVICE TECH ABOUT HOW LONG THE NEW FUEL LINES WOULD LAST. HE TOLD ME ABOUT SIX OR SEVEN YEARS. I ASKED IF THEY USED STAINLESS STEEL FUEL LINES, AND WAS TOLD "NO". SINCE THIS APPEARS TO BE A DESIGN FLAW, I FEEL THAT GENERAL MOTORS SHOULD PUT OUT A NOTICE TO THEIR CUSTOMERS, OR AT THE VERY LEAST HELP WITH THE COST OF THE REPAIRS. HOW CAN I LET MY FAMILY, OR ANYONE ELSE, RIDE IN MY 2005 SUBURBAN WITH ONLY 125,000 MILES AND A CORROSION PROBLEM? WHILE DRIVING ALL I WOULD BE THINKING ABOUT IS THAT THE BRAKES COULD FAIL AT ANY MOMENT, OR SOMETHING WOULD FALL OFF THE VEHICLE DUE TO THE CORROSION PROBLEM. IT'S TIME FOR GENERAL MOTORS TO STEP UP AND TAKE RESPONSIBILITY FOR THE CORROSION PROBLEM. *TR
NHTSA ODI #10558181
Mileage unknown · May 29, 2013
Fuel/propulsion SystemService Brakes
BRAKE AND FUEL LINES ARE CORRODED. I LEARNED YESTERDAY FROM WIN KELLY CHEVROLET IN CLARKSVILLE, MD THAT MY BRAKE LINES ARE SO CORRODED I SHOULD REPLACE THEM IMMEDIATELY. ALSO OBSERVED WERE RUSTY FUEL LINES. I, AND MANY OTHER SUBURBAN/SILVERADO OWNERS APPARENTLY AGREE, THAT THIS IS DESIGN FLAW AND SHOULD BE RESOLVED BY A MANUF…
Read full complaint
BRAKE AND FUEL LINES ARE CORRODED. I LEARNED YESTERDAY FROM WIN KELLY CHEVROLET IN CLARKSVILLE, MD THAT MY BRAKE LINES ARE SO CORRODED I SHOULD REPLACE THEM IMMEDIATELY. ALSO OBSERVED WERE RUSTY FUEL LINES. I, AND MANY OTHER SUBURBAN/SILVERADO OWNERS APPARENTLY AGREE, THAT THIS IS DESIGN FLAW AND SHOULD BE RESOLVED BY A MANUFACTURE RECALL. THIS WAS MY FIRST GM PRODUCT; ALL OTHERS WERE DODGE. I NEVER HAD THIS ISSUE WITH ANY OF THE 17 OTHER VEHICLES I'VE OWNED OVER THE PAST 34 YEARS. IF THE CORROSION IS THAT BAD I'D LIKE TO KNOW WHY IT WASN'T NOTED IN PREVIOUS "BUMPER TO BUMPER COURTESY INSPECTIONS". *TR
NHTSA ODI #10514071
108,268 miles · Jul 20, 2012
Fuel/propulsion System
SMELLED GAS IN GARAGE AND MOVED VEHICLE OUTSIDE GARAGE TO INVESTIGATE. FOUND PUDDLE OF GAS ON GARAGE FLOOR WHERE VEHICLE HAD BEEN PARKED. CRAWLED UNDER VEHICLE AND FOUND TWO BRAIDED FUEL LINES CROSSING EACH OTHER AND RESTING ON ONE ANOTHER. THEY HAD WORN A HOLE IN THE BRAIDED FUEL LINE AND WAS LEAKING A SUBSTANTIAL AMOUNT OF …
Read full complaint
SMELLED GAS IN GARAGE AND MOVED VEHICLE OUTSIDE GARAGE TO INVESTIGATE. FOUND PUDDLE OF GAS ON GARAGE FLOOR WHERE VEHICLE HAD BEEN PARKED. CRAWLED UNDER VEHICLE AND FOUND TWO BRAIDED FUEL LINES CROSSING EACH OTHER AND RESTING ON ONE ANOTHER. THEY HAD WORN A HOLE IN THE BRAIDED FUEL LINE AND WAS LEAKING A SUBSTANTIAL AMOUNT OF FUEL. TOOK TO LOCAL REPAIR SHOP FOR REPAIR. MECHANIC HAD TO CUSTOM REBUILD FUEL LINE TO AVOID CRISS-CROSS ROUTE ORIGINALLY INSTALLED. MECHANIC VERY CONCERNED WITH EXISTING DESIGN - PRESSURIZED BRAIDED FUEL LINE WAS SPEWING FUEL BENEATH VEHICLE. THIS APPEARS TO BE A COMMON PROBLEM AS A QUICK SEARCH ON HTTP://WWW.ABOUTAUTOMOBILE.COM/ UNDER "CONSUMER COMPLAINTS" FINDS QUITE A FEW RELATED INSTANCES WITH BOTH THE 2005 AVALANCHES AND SUBURBANS. REFERENCE COMPLAINT NUMBERS: 10465537, 10402272, 10384217, 10275857, 10417685, 10373464, 10401501. I DIDN'T SEARCH OTHER MODEL YEARS. *TR
ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.
Consequence & remedy
Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.
ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.
Consequence & remedy
Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.
Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.
ON CERTAIN SPORT UTILITY VEHICLES, THE BRAKE PEDAL PUSHROD RETAINER MAY BE MISSING. IF THE RETAINER IS MISSING, THE BRAKE BOOSTER PUSHROD COULD DISENGAGE FROM THE BRAKE PEDAL.
Consequence & remedy
Consequence: THIS COULD RESULT IN A LOSS OF BRAKES WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT THE VEHICLES FOR THE BRAKE PEDAL PUSHROD RETAINER AND INSTALL ONE IF IT IS MISSING FREE OF CHARGE. THE MANUFACTURER BEGAN CONTACTING OWNERS BY TELEPHONE ON MARCH 10, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT." UNDER CERTAIN VEHICLE STARTING CONDITIONS, THE SHIFT LEVER POSITION INDICATOR LOCATED IN THE INSTRUMENT PANEL CLUSTER MAY NOT ILLUMINATE. IF THE SHIFT LEVER POSITION INDICATOR DOES NOT ILLUMINATE, THE DRIVER MAY NOT KNOW WHICH GEAR THE VEHICLE IS IN.
Consequence & remedy
Consequence: THE VEHICLE MAY MOVE IN AN UNINTENDED DIRECTION RESULTING IN POSSIBLE INJURY TO OTHERS OUTSIDE OF THE VEHICLE.
Remedy: DEALERS WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 14, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, AND GMC AT 1-866-996-9463.
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
Consequence & remedy
Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.
ON CERTAIN SPORT UTILITY VEHICLES AND PICKUP TRUCKS EQUIPPED WITH 5.3L (RPO L59) V8 ENGINES, THE ENGINE FUEL RAIL CROSSOVER TUBE RETAINER SCREWS WERE NOT MANUFACTURED TO SPECIFICATIONS AND MAY BREAK.
Consequence & remedy
Consequence: IF THE TUBE RETAINER SCREW BREAKS, FUEL COULD LEAK FROM THE FUEL RAIL CROSSOVER JOINT, THE ENGINE MAY STALL AND, IF AN IGNITION SOURCE WERE PRESENT, AN ENGINE COMPARTMENT FIRE COULD OCCUR.
Remedy: DEALERS WILL INSPECT THE FUEL RAIL CROSSOVER TUBE AND, IF NECESSARY, REPLACE THE RETAINER SCREWS. OWNERS WERE NOTIFIED BY TELEPHONE ON JULY 30, 2004, WITH A FOLLOWUP OWNER LETTER BEGAN AUGUST 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463. NOTE: THE GM BULLETIN LISTS THE TAHOE AND YUKON MODELS BECAUSE CANADIAN VEHICLES ARE INCLUDED IN THE BULLETIN. NO U.S. TAHOE OR YUKON VEHICLES ARE INCLUDED IN THE U.S. CAMPAIGN.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2005 Chevrolet Suburban Problems, Complaints & Recalls | Skip That Year