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2004 Chevrolet Suburban

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chevrolet Suburban do not stand out strongly from the model-year median of 118.

About this comparison →

When problems were reported

Mileage at the reported incident

167 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 72 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports6 fire reports8 injury reports

Electronic Stability Control (esc) complaints

8 reports
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270,000 miles · Sep 2, 2020
Electronic Stability Control (esc)Service BrakesSteering

THE HYDRO BOOSTER IS DEFECTIVE. THE CAR TRIGGERS MY BREAKS AND MAKES NOISES MAKE STEERING BRAKING DIFFICULT. IT HAPPENS EVERYFAY THROUGHT THE DAY WHILE IM DRIVING

NHTSA ODI #11352858

93,267 miles · Oct 9, 2016
Electronic Stability Control (esc)Service BrakesCrash

TOTAL BRAKE FAILURE (VEHICLE HAS 95,387) MILES) AT 40 MPH IN MOTION. STABIL-TRAC LIGHT INDICATED AT THE TIME OF FAILURE, SERVICE BRAKE INDICATOR ON DISPLAY INFORMATION CONSOLE. . DEPLOYED 4WD LOW, DROPPED TO LOWER GEAR AND HIT EMERGENCY BRAKE TO STOP THE VEHICLE ON SHOULDER OF ROAD. GOT OUT OF VEHICLE SAW BRAKE FLUID ALL OVER…

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TOTAL BRAKE FAILURE (VEHICLE HAS 95,387) MILES) AT 40 MPH IN MOTION. STABIL-TRAC LIGHT INDICATED AT THE TIME OF FAILURE, SERVICE BRAKE INDICATOR ON DISPLAY INFORMATION CONSOLE. . DEPLOYED 4WD LOW, DROPPED TO LOWER GEAR AND HIT EMERGENCY BRAKE TO STOP THE VEHICLE ON SHOULDER OF ROAD. GOT OUT OF VEHICLE SAW BRAKE FLUID ALL OVER THE SKIDS AND FRAME. CAUSE: TOWED TO LOCAL SHOP INDICATED THAT BRAKE LINES ON DRIVER SIDE AND LINES GOING TO FRONT WHEEL WERE COMPLETELY RUSTY AND "LIKE PAPER". THIS WAS UNSETTLING I DON'T LIVE NEAR SALTWATER BUT DRIVE THE VEHICLE A LOT IN WINTER. HAD I BEEN IN A DENSELY POPULATED AREA, THERE CERTAINLY WOULD HAVE BEEN LOSS OF LIFE. THIS VEHICLE WEIGHS OVER 6000 LBS AND NO BRAKES IS LIKE TO TRYING TO STOP A TRAIN. PLEASE INVESTIGATE SIMILAR FAILURES AS THIS FAILURE IN SIMILAR VEHICLES/ANY VEHICLE COULD CAUSE LOSS OF LIFE.

NHTSA ODI #10914923

115,000 miles · Jul 17, 2014
Electronic Stability Control (esc)Service Brakes

I WAS DRIVING AT HIGHWAY SPEED JUST STARTING TO EXIT OFF RAMP BRAKES WENT TO THE FLOOR AND DASH LIGHTS CAME ON FOR BRAKES,ALSO STABILITY LOSS MESSAGE CAME ON. COULD HAVE BEEN KILLED OR HAD SERIOUS ACCIDENT.LUCKY DID NOT BUT IS A VERY SERIOUS ISSUE.BROUGHT TO SHOP AND WAS TOLD AND SHOWN ALL BRAKE LINES WERE RUSTED REAL BAD AND ON…

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I WAS DRIVING AT HIGHWAY SPEED JUST STARTING TO EXIT OFF RAMP BRAKES WENT TO THE FLOOR AND DASH LIGHTS CAME ON FOR BRAKES,ALSO STABILITY LOSS MESSAGE CAME ON. COULD HAVE BEEN KILLED OR HAD SERIOUS ACCIDENT.LUCKY DID NOT BUT IS A VERY SERIOUS ISSUE.BROUGHT TO SHOP AND WAS TOLD AND SHOWN ALL BRAKE LINES WERE RUSTED REAL BAD AND ONE BROKE OPEN WHILE I WAS EXITING THAT OFF RAMP.I CALLED GM BUT THEY DID NOTHING! I WAS VERY UPSET WITH THIS AND FEEL THIS SHOULD BE BROUGHT TO THE ATTENTION OF SOMEONE WHO WILL REALLY LOOK INTO THIS FOR THE SAFETY OF ALL.ALSO MY 1997 CHEVY CONVERSION VAN,AND MY HUSBANDS 2005 CHEVY SILVERADO THE SAME THING HAPPENED TO THOSE BRAKE LINES WHILE DRIVING BROKE OPEN DUE TO RUST,LOSING BRAKES WHILE DRIVING.VAN MILEAGE WAS 70000,AND SILVERADO MILEAGE WAS 75000.THIS IS SO DANGEROUS I URGE YOU TO PLEASE CHECK INTO IT BEFORE SOMEONE GETS KILLED.I RECENTLY SAW ON THE NEWS THAT SUBURU RECALLED CARS IN NORTHERN STATES FOR RUSTED BRAKE LINES SAME AS THIS.GM SHOULD BE DOING THE SAME. *TR

NHTSA ODI #10611398

125,000 miles · Jun 30, 2014
Electronic Stability Control (esc)Service Brakes

I HAD THE VEHICLE IN PARK, ON A HILL, AND WHEN I SHIFTED IT INTO DRIVE, FELT A POP IN THE PEDAL. THEN THE BRAKES WOULD NOT HOLD THE VEHICLE. I HAD A VERY DIFFICULT TIME STOPPING THE VEHICLE DUE TO THE LOSS OF BRAKE PRESSURE. THE BRAKES PEDAL WOULD JUST FALL TO THE FLOOR. MY HUSBAND CAME OUT AND FOUND ONE OF THE REAR BRAKE LINES…

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I HAD THE VEHICLE IN PARK, ON A HILL, AND WHEN I SHIFTED IT INTO DRIVE, FELT A POP IN THE PEDAL. THEN THE BRAKES WOULD NOT HOLD THE VEHICLE. I HAD A VERY DIFFICULT TIME STOPPING THE VEHICLE DUE TO THE LOSS OF BRAKE PRESSURE. THE BRAKES PEDAL WOULD JUST FALL TO THE FLOOR. MY HUSBAND CAME OUT AND FOUND ONE OF THE REAR BRAKE LINES WAS RUSTED AND LEAKING FLUID. THE BRAKE LINES HAVE VISIBLE RUST ON THE OUTSIDE OF THEM. *TR

NHTSA ODI #10607218

140,000 miles · Sep 3, 2012
Electrical SystemElectronic Stability Control (esc)Engine

THE VEHICLE WILL SHUT OFF AT INTERSTATE AND LOW SPEEDS AND SHOW REDUCED POWER AND STABILITY SYSTEM DISABLED. THIS IS VERY DANGEROUS, I WAS NEARLY KILLED ON THE INTERSTATE BY AND 18 WHEELER COMING UP BEHIND ME WHEN THE ENGINE SHUT DOWN.. *TR

NHTSA ODI #10473659

149,000 miles · Apr 9, 2012
Electronic Stability Control (esc)Service Brakes, HydraulicVehicle Speed Control

WAS DRIVING AT A VERY LOW RATE OF SPEED; TRYING TO STOP WHEN WHAT FELT LIKE THE ANTILOCK BRAKES KICKED ON AND THE MESSAGE "TRACTION ACTIVE" APPEARED ON MY CONSOLE. THIS MADE IT VERY DIFFICULT TO CONTROL AND STOP THE VEHICLE. THEN WHEN TRYING TO ACCELERATE, VEHICLE WOULD LUG DOWN AND NOT WANT TO GO. THERE WAS ALSO A NOISE, LIK…

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WAS DRIVING AT A VERY LOW RATE OF SPEED; TRYING TO STOP WHEN WHAT FELT LIKE THE ANTILOCK BRAKES KICKED ON AND THE MESSAGE "TRACTION ACTIVE" APPEARED ON MY CONSOLE. THIS MADE IT VERY DIFFICULT TO CONTROL AND STOP THE VEHICLE. THEN WHEN TRYING TO ACCELERATE, VEHICLE WOULD LUG DOWN AND NOT WANT TO GO. THERE WAS ALSO A NOISE, LIKE A PUMP OR SOMETHING WHEN TRYING TO BRAKE OR ACCELERATE. TURNING OFF THE STABILITRACK SEEMS TO STOP THIS FROM HAPPENING, WHICH IN TURN MEANS I DO NOT HAVE ANTILOCK BRAKES. THIS IS A HUGE SAFETY ISSUE, ESPECIALLY IF TRYING TO MERGE, PASS THROUGH AN INTERSECTION OR WHILE DRIVING AT A HIGH RATE OF SPEED. *TR

NHTSA ODI #10454507

90,000 miles · Sep 8, 2011
Air BagsElectronic Stability Control (esc)SteeringInjury

WITH CRUISE CONTROL ON AT 70MPH, ATTEMPTED TO CHANGE FROM LEFT TO RIGHT LANE. ANOTHER CAR SPED UP THE RIGHT LANE TO PASS ME. TURNED STEERING WHEEL BACK TO LEFT LANE AND SUDDENLY HAD NO CONTROL OVER STEERING, BRAKING AND THE STEERING WHEEL STARTED VIOLENTLY SHAKING. CAR ROLLED TWICE, OVER METAL MEDIAN AND TURNED 180 DEGREES FA…

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WITH CRUISE CONTROL ON AT 70MPH, ATTEMPTED TO CHANGE FROM LEFT TO RIGHT LANE. ANOTHER CAR SPED UP THE RIGHT LANE TO PASS ME. TURNED STEERING WHEEL BACK TO LEFT LANE AND SUDDENLY HAD NO CONTROL OVER STEERING, BRAKING AND THE STEERING WHEEL STARTED VIOLENTLY SHAKING. CAR ROLLED TWICE, OVER METAL MEDIAN AND TURNED 180 DEGREES FACING THE OPPOSITE DIRECTION ON THE INTERSTATE W/ ROOF CRUSHED IN. NEITHER SIDE OR FRONT AIR BAGS DEPLOYED. FRONT AND SIDES SMASHED IN AND FRAME BENT. VEHICLE WAS DEEMED TO BE TOTALED BY STATE FARM. HAVE BEEN DRIVING 40 YEARS AND HAVE NEVER HAD AN ACCIDENT IN MY LIFE. ONLY GOOD THING WAS THE SEATBELT HELD TIGHT AS I WAS HANGING UPSIDE DOWN WHEN THE CAR FINALLY STOPPED. THE DAY BEFORE THIS OCCURRED I NOTICED THAT THE STABILITY CONTROL SYSTEM WOULD RANDOMLY ENGAGE DURING STRAIGHT DRIVING ON A PERFECTLY DRY SURFACE. I PURCHASED THIS VEHICLE BRAND NEW FROM THE DEALER IN 2004 AND THE CAR WAS METICULOUSLY MAINTAINED. (IT LOOKED BRAND NEW). *TR

NHTSA ODI #10424360

Mileage unknown · Feb 19, 2009
Electrical SystemElectronic Stability Control (esc)

ENGINE INTERMITTENTLY GOES INTO "REDUCED ENGINE POWER" "TRACTION CONTROL DISABLED" FOR NO APPARENT REASON. ENGINE POWER IS REDUCED BY TWO THIRDS. ISSUE HAS BEEN OCCURRING FOR APPROXIMATELY 2 YEARS NOW. GM/CHEVY DEALERSHIP HAS BEEN UNABLE TO RESOLVE THE ISSUE. I'VE HAD THE CAR IN THE SHOP OVER 20 TIMES SOME TIMES ON A WEEKLY BASI…

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ENGINE INTERMITTENTLY GOES INTO "REDUCED ENGINE POWER" "TRACTION CONTROL DISABLED" FOR NO APPARENT REASON. ENGINE POWER IS REDUCED BY TWO THIRDS. ISSUE HAS BEEN OCCURRING FOR APPROXIMATELY 2 YEARS NOW. GM/CHEVY DEALERSHIP HAS BEEN UNABLE TO RESOLVE THE ISSUE. I'VE HAD THE CAR IN THE SHOP OVER 20 TIMES SOME TIMES ON A WEEKLY BASIS. THROTTLE BODY, TAC, BATTERY CABLES, AND OTHER COMPONENTS HAVE BEEN CHANGED TO NO AVAIL. SEVERAL CLOSE CALLS ON THE FREEWAY WITH 18 WHEELERS BEARING DOWN ON REAR END WHEN ISSUE HAS OCCURRED. I NO LONGER ALLOW MY WIFE AND KIDS IN THE CAR. I'M SURE SOMEONE WILL EVENTUALLY DIE AS A RESULT OF THIS ISSUE AND MAYBE THEN GM WILL ADDRESS THE ISSUE. HOPEFULLY WHEN IT HAPPENS IT WILL NOT INVOLVE SMALL CHILDREN WHICH IS WHAT SUBURBANS ARE TYPICALLY PURCHASED FOR...TO DRIVE AROUND FAMILIES WITH SMALL CHILDREN. CONSUMERS THINKING THEY ARE PURCHASING A GOOD SIZE VEHICLE THAT WILL KEEP THEIR FAMILY SAFE SHOULD STEER AWAY FROM GM PRODUCTS. *TR

NHTSA ODI #10259395

Official recalls

4

06V289000 · Engine And Engine Cooling

Aug 3, 2006

ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Consequence & remedy

Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

05V043000 · Service Brakes, Hydraulic

Feb 8, 2005

CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.

04V045000 · Service Brakes, Hydraulic

Feb 4, 2004

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence & remedy

Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.

Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.