NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
634 reports106,500 miles · Oct 3, 2005
Service Brakes, HydraulicCrash
IN NOVEMBER OF 2003 I WAS TRAVELING SLOWLY IN STOP AND GO TRAFFIC ON I66 OUTSIDE WASHINGTON DC. THE ROADWAY WAS DRY. I ALLOWED A COUPLE OF CAR LENGTHS TO STOP IF NEEDED. THE CHEROKEE IN FRONT OF ME STOPPED QUICKLY SO I BRAKED AGGRESIVELY EVEN THOUGH WE WERE TRAVELING AT LESS THAN 15 MPH. MY BRAKE PEDAL SHOT BACK UP FROM THE …
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IN NOVEMBER OF 2003 I WAS TRAVELING SLOWLY IN STOP AND GO TRAFFIC ON I66 OUTSIDE WASHINGTON DC. THE ROADWAY WAS DRY. I ALLOWED A COUPLE OF CAR LENGTHS TO STOP IF NEEDED. THE CHEROKEE IN FRONT OF ME STOPPED QUICKLY SO I BRAKED AGGRESIVELY EVEN THOUGH WE WERE TRAVELING AT LESS THAN 15 MPH. MY BRAKE PEDAL SHOT BACK UP FROM THE FLOOR AND WHEN I RE-APPLIED IT, THE ABS PULSING BEGAN AND THE VEHICLE REFUSED TO STOP. MY VEHICLE ROLLED INTO THE REAR OF THE CHEROKEE DESPITE MY FULL PRESSURE ON THE BRAKE PEDAL AND WHAT SHOULD HAVE BEEN PLENTY OF STOPPING DISTANCE FOR THE SPEED.
NHTSA ODI #10138418
85,069 miles · Sep 29, 2005
Visibility
DT: CONSUMER OWENS A 1999, CHEVROLET SUBURBAN. THE WINDSHIELD WIPER MOTOR MODULE NEEDED REPLACEMENT. WINDSHIELD WIPERS WILL WORK OFF AND ON WHILE DRIVING. WHEN TURNING THEM IN THE ON POSITION WHILE GOING 60 MPH THE WINDSHIELD WIPERS QUIT ON 7-10-2005. THE DEALERSHIP REPLACED THE WINDSHIELD WIPER PULSE MODULE AT CONSUME…
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DT: CONSUMER OWENS A 1999, CHEVROLET SUBURBAN. THE WINDSHIELD WIPER MOTOR MODULE NEEDED REPLACEMENT. WINDSHIELD WIPERS WILL WORK OFF AND ON WHILE DRIVING. WHEN TURNING THEM IN THE ON POSITION WHILE GOING 60 MPH THE WINDSHIELD WIPERS QUIT ON 7-10-2005. THE DEALERSHIP REPLACED THE WINDSHIELD WIPER PULSE MODULE AT CONSUMER'S EXPENSE BECAUSE IT WAS BAD. CONSUMER KNEW THAT THERE WAS A RECALL ON ALL MODELS FROM THE MID 1990S THROUGH 1997. THERE WERE NO OTHER KNOWN PROBLEMS WITH THE VEHICLE AT THIS TIME. AS OF NOW THE CONSUMER HAS NOT CONTACTED THE MANUFACTURER. THE DEALERSHIP THAT WORKED ON THE VEHICLE WAS NOT THE SAME AS THE ONE WHERE VEHICLE WAS PURCHASED. *AK *NM
NHTSA ODI #10130347
86,700 miles · Sep 28, 2005
Electrical System
I WAS UNLOADING ITEMS AND PUSHED THE HAZARD LIGHT BUTTON ON THE STEERING COLUMN. THAT'S WHEN THE ENTIRE ELECTRICAL SYSTEM OF THE VEHICLE WENT HAYWIRE. THE ENGINE BEGAN MAKING A LOUD CLICKING SOUND, THE GAUGES WENT OUT OF CONTROL, THE STEREO READ OUT BEGAN FLIPPING THROUGH NUMBERS AND SINCE THIS INCIDENT THE DRIVING LIGHTS THAT …
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I WAS UNLOADING ITEMS AND PUSHED THE HAZARD LIGHT BUTTON ON THE STEERING COLUMN. THAT'S WHEN THE ENTIRE ELECTRICAL SYSTEM OF THE VEHICLE WENT HAYWIRE. THE ENGINE BEGAN MAKING A LOUD CLICKING SOUND, THE GAUGES WENT OUT OF CONTROL, THE STEREO READ OUT BEGAN FLIPPING THROUGH NUMBERS AND SINCE THIS INCIDENT THE DRIVING LIGHTS THAT SHOULD COME ON WHEN VEHICLE IS STARTED THEY FLICKER AND AT TIMES GO OUT. THE ENTIRE SITUATION HAS OCCURRED NOW FOUR TIMES SINCE 09/10/05. I JUST BOUGHT THE VEHICLE 07/01/05 AND FROM WHAT THE RECORDS SHOW ON THE VEHICLE I AM THE SECOND OWNER. THIS INCIDENT HAS OCCURRED TWICE WHILE DRIVING IN TRAFFIC TO WHERE THE ENTIRE VEHICLE INCLUDING THE ENGINE SHUTS DOWN. SO FAR I HAVE AVOIDED A SERIOUS COLLISION FROM THE DEFECTS OF YOUR VEHICLE; HOWEVER, THIS COULD BE THE RESULT OF A VERY SERIOUS INJURY ACCIDENT OR EVEN A FATAL ACCIDENT. I SEE WHERE YOU HAVE HAD A NUMBER OF COMPLAINTS REGARDING THIS SAME DEFECT AND CHEVROLET HAS DONE ABSOLUTELY NOTHING TO CORRECT THE SITUATION. IT IS TIME FOR CHEVROLET TO TAKE ACTION ON THIS DEFECT INSTEAD OF TELLING THE CUSTOMERS TO TAKE THE VEHICLE TO A DEALERSHIP TO HAVE IT DIAGNOSED. THE GAS GAUGE HAS BEEN EFFECTED AND NO LONGER SHOWS ACCURATE AMOUNT OF GAS IN THE VEHICLE. I AM KINDLY ASKING CHEVROLET TO MAKE GOOD ON THEIR MANUFACTURING OF THEIR VEHICLES AND TO PLEASE PUT THE SAFETY AND LIVES OF YOUR CUSTOMERS FIRST AND FOREMOST BEFORE THE CONCERN OF WHAT IT WILL COST YOUR COMPANY TO CORRECT THIS DEFAULT. *JB
NHTSA ODI #10137992
158,000 miles · Sep 27, 2005
Service Brakes, Hydraulic
I HAVE EXPERIENCED NUMEROUS ABS BRAKE FAILURES WHILE DRIVING AT A LOW RATE OF SPEED. MY CAR IS UNABLE TO STOP UNDER THIS CONDITION. I BROUGHT MY CAR IN FOR SERVICE YESTERDAY. THE FRONT WHEEL SENSOR WAS DIAGNOSED AS A FAILED PART. IT WAS REPLACED AT MY COST. I BROUGHT TO THE ATTENTION TO THE DEALER DIRECTLY AND TO GENERAL MOTOR…
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I HAVE EXPERIENCED NUMEROUS ABS BRAKE FAILURES WHILE DRIVING AT A LOW RATE OF SPEED. MY CAR IS UNABLE TO STOP UNDER THIS CONDITION. I BROUGHT MY CAR IN FOR SERVICE YESTERDAY. THE FRONT WHEEL SENSOR WAS DIAGNOSED AS A FAILED PART. IT WAS REPLACED AT MY COST. I BROUGHT TO THE ATTENTION TO THE DEALER DIRECTLY AND TO GENERAL MOTORS ON THEIR PHONE HOTLINE, THE GM RECALL # 05068 AND THE NHTS CAMPAIGN#05V379000. I WAS TOLD MY VIN # HAS NOT BEEN INCLUDED IN THE RECALL, THEREFORE I WOULD HAVE TO PAY FOR THE REPAIR WHICH I DID. OBVIOUSLY MY CAR SHOULD FALL WITHIN THE RECALL, PER THE DATA THAT IS AVAILABLE PAIRED WITH THE PROBLEM/DEFECT AND REPAIR THAT WAS PERFORMED ON MY CAR. DOES ONE NEED TO CRASH OR BE KILLED TO BE INCLUDED IN A RECALL?! I AM REQUESTING IMMEDIATE REIMBURSEMENT OF THE REPAIR BILL FOR THIS ITEM FROM GENERAL MOTORS OR FROM THE DEALERSHIP. I AM VERY UNHAPPY HOW I WAS TREATED AT THE DEALERSHIP, WHERE I HAVE BEEN SERVICING MY CAR FOR MANY YEARS. I AM EQUALLY UNHAPPY WITH GM'S FAILURE TO TAKE ACCOUNTABILITY FOR THIS PROBLEM. *NM
NHTSA ODI #10137810
130,000 miles · Sep 13, 2005
Service Brakes, Hydraulic
DT: THE CONTACT OWNS 1999 CHEVROLET SUBURBAN. THE ABS SYSTEM WAS NOT WORKING WELL. WHEN STARTING TO COME TO A STOP THE BRAKES SURGED , AND HAD A HARD TIME STOPPING. ALSO, HEARD A GROANING NOISE AS HE WAS COMING TO A STOP. THE CONTACT STATED THE PEDAL PULSATED. THIS OCCURRED AT LOW SPEEDS ONLY. THE CONTACT NOTICED THIS IN …
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DT: THE CONTACT OWNS 1999 CHEVROLET SUBURBAN. THE ABS SYSTEM WAS NOT WORKING WELL. WHEN STARTING TO COME TO A STOP THE BRAKES SURGED , AND HAD A HARD TIME STOPPING. ALSO, HEARD A GROANING NOISE AS HE WAS COMING TO A STOP. THE CONTACT STATED THE PEDAL PULSATED. THIS OCCURRED AT LOW SPEEDS ONLY. THE CONTACT NOTICED THIS IN MARCH, AND IT BECAME PROGRESSIVELY WORSE. HE CITED RECALL #05V379000. THE CONTACT LIVED IN MINNESOTA, AND HIS STATE WAS NOT LISTED IN THE RECALL. HE FELT LIKE THIS RECALL SHOULD BE EXPANDED TO INCLUDE MINNESOTA BECAUSE THIS VEHICLE WAS DEFINITELY HAVING THE SAME PROBLEMS AS CITED IN THE RECALL.*AK
NHTSA ODI #10136332
48,000 miles · Sep 1, 2005
Service Brakes, Hydraulic
I WAS DRIVING MY 99 SUBURBAN ON A SNOWY MORNING ON A RESIDENTIAL STREET IN NORTHERN UTAH. I WAS SLOWLY APPROACHING A STOP SIGN AND THERE WAS A CAR IN FRONT OF ME ALREADY STOPPED. I WAS GOING ABOUT 5-7 MILES PER HOUR. I APPLIED MY BRAKES, THE ANTI-LOCK BRAKE SYSTEM WAS IMMEDIATELY ACTIVATED, AND WE BEGAN TO SLIDE TOWARD THE VE…
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I WAS DRIVING MY 99 SUBURBAN ON A SNOWY MORNING ON A RESIDENTIAL STREET IN NORTHERN UTAH. I WAS SLOWLY APPROACHING A STOP SIGN AND THERE WAS A CAR IN FRONT OF ME ALREADY STOPPED. I WAS GOING ABOUT 5-7 MILES PER HOUR. I APPLIED MY BRAKES, THE ANTI-LOCK BRAKE SYSTEM WAS IMMEDIATELY ACTIVATED, AND WE BEGAN TO SLIDE TOWARD THE VEHICLE IN FRONT OF ME. WE STOPPED WITHIN AN INCH OF HITTING THE CAR IN FRONT OF ME. BECAUSE THE ABS WAS UNDESIRABLY ACTIVATED WITHOUT ANY NOTICE, IT ALMOST CAUSED A COLLISION. OUR ROADS IN NORTHERN UTAH ARE FREQUENTLY SALTED EVERY WINTER AND I SUSPECT RUST WAS A CAUSE. I INTEND TO HAVE IT FIXED AT A LOCAL DEALERSHIP. THIS SHOULD BE A RECALL ITEM IN UTAH. MY WIFE IS THE PRIMARY DRIVER OF THIS SUBURBAN AND SHE SAID IT HAS HAPPENED TO HER TOO. *NM
NHTSA ODI #10135115
61,900 miles · Aug 31, 2005
Fuel System, Other
DT: CALLER SAYS VEHICLE STALLED. THE LIGHTS ON THE DASHBORD CAME ON AND THE VEHICLE DIED. THIS HAS HAPPENED 6 TIMES, SHE DID NOT KNOW WHEN IT WILL HAPPEN. IT STALLED AT ANY SPEED AND UNDER ANY CONDITION. DEALER AND MANUFACTURER HAVE NOT BEEN CONTACTED YET. THE CALLER SAID THE GAS GAUGE MALFUNCTIONED, AND THERE WAS A RECALL ON…
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DT: CALLER SAYS VEHICLE STALLED. THE LIGHTS ON THE DASHBORD CAME ON AND THE VEHICLE DIED. THIS HAS HAPPENED 6 TIMES, SHE DID NOT KNOW WHEN IT WILL HAPPEN. IT STALLED AT ANY SPEED AND UNDER ANY CONDITION. DEALER AND MANUFACTURER HAVE NOT BEEN CONTACTED YET. THE CALLER SAID THE GAS GAUGE MALFUNCTIONED, AND THERE WAS A RECALL ON OTHER YEARS OF MODEL. THE GAS GAUGE WOULD SHOW FULL AND GO DOWN TO EMPTY AND BACK UP TO FULL, NOW IT WILL NOT MOVE AT ALL. *AK
NHTSA ODI #10134931
Mileage unknown · Aug 30, 2005
Tires
7/12/2005 ON I75 SOUTHERN KENTUCKY DRIVING 99' SUBURBAN WITH STEELTEX RADIAL A/T 245/75R16 LOAD RANGE E. ON MY WAY TO FLORIDA DRIVING ABOUT 65 MPH THE TREAD ON THE LR CAME COMPLETELY OFF. THE TIRE DID NOT LOOSE PRESSURE. THE TREAD BENT UP THE INNER FENDER WELL, BROKE A GROUND WIRE TO THE FUEL TANK, AND BUST ANOTHER HOSE. I ST…
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7/12/2005 ON I75 SOUTHERN KENTUCKY DRIVING 99' SUBURBAN WITH STEELTEX RADIAL A/T 245/75R16 LOAD RANGE E. ON MY WAY TO FLORIDA DRIVING ABOUT 65 MPH THE TREAD ON THE LR CAME COMPLETELY OFF. THE TIRE DID NOT LOOSE PRESSURE. THE TREAD BENT UP THE INNER FENDER WELL, BROKE A GROUND WIRE TO THE FUEL TANK, AND BUST ANOTHER HOSE. I STILL HAVE THE TIRE AND A BIG PART OF THE TREAD THAT WAS STUCK IN THE WHEEL WELL. *JB
NHTSA ODI #10134837
65,000 miles · Aug 30, 2005
Service Brakes, Hydraulic
ABS SYSTEM ON VEHICLE ENGAGED WITHOUT CAUSE. LOCAL SERVICE STATION FIXED THE PROBLEM AND SAID BUILD-UP OF SALT AND SOILS WAS RESPONSIBLE. NEWEST RECALL ANNOUNCEMENT OF EFFECTED VEHICLES DOES NOT LIST MY 1999 CHEVROLET SUBURBAN AS COVERED UNDER THE RECALL. THIS SEEMS TO BE CLEARLY A PROBLEM BECAUSE I CONTINUE TO HAVE THE SAME …
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ABS SYSTEM ON VEHICLE ENGAGED WITHOUT CAUSE. LOCAL SERVICE STATION FIXED THE PROBLEM AND SAID BUILD-UP OF SALT AND SOILS WAS RESPONSIBLE. NEWEST RECALL ANNOUNCEMENT OF EFFECTED VEHICLES DOES NOT LIST MY 1999 CHEVROLET SUBURBAN AS COVERED UNDER THE RECALL. THIS SEEMS TO BE CLEARLY A PROBLEM BECAUSE I CONTINUE TO HAVE THE SAME PROBLEM. *NM
NHTSA ODI #10134735
36,000 miles · Aug 11, 2005
Service Brakes, HydraulicCrash
TRUCK FAILED TO STOP IN LOW SPEED ACCIDENT. RESULTING IN A REAR END COLLISION. NO ONE WAS HURT. BUT THIS TRUCK DOES NOT STOP AT LOW SPEEDS. *NM
NHTSA ODI #10132541
NHTSA investigations
6EA11001 · Brake Line Corrosion Failure
Opened Jan 5, 2011 · Closed Apr 8, 2015
Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings
On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t
Additional source detail variants (2)
Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings
On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t
Service Brakes, Hydraulic
On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t
PE10010 · Brake Line Corrosion Failure
Opened Mar 30, 2010 · Closed Jan 5, 2011
Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist:hydraulic:hoses, Lines/piping, And Fittings
The Office of Defects Investigation (ODI) received Defect Petition DP10-003 on March 2, 2010, requesting the investigation of model year (MY) 2003 Chevrolet Silverado 2500HD 4WD pickup trucks for corrosion failures of the vehicle brake lines.DP10-003 was granted and on March 30, 2010, Preliminary Evaluation PE10-010 was opened on more than six million model year 1999 through 2003 light trucks and sport utility vehicles manufactured and sold by General Motors Corporation (GM).On July 2, 2010, ODI received GM's response to an information request, which included GM's assessment of the frequency and safety consequences of the alleged defect. GM stated that:(1) the brake system of the subject vehicles is split front/rear and should a brake pipe suddenly fail for any reason, the affected vehicle would be capable of stopping with the pressure supplied by the remaining circuit; (2) the subject vehicles were designed to meet the hydraulic circuit partial failure requirements of Federal Motor Vehicle Safety Standards 105 and 135, Light Vehicle Brake Systems; and (3) should a brake fluid leak occur for any reason, the brake system malfunction indicator lamp (MIL) would illuminate and warn the driver before the brake fluid level was low enough to cause a loss of line pressure.ODI's and GM's analysis indicates that 85 percent of the complaints occurred on vehicles used primarily in States that use salt on the roads during Winter months (Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin).Overall the complaint rates per 100,000 vehicles for Salt Belt States is 43.0 and Non-Salt Belt is 3.0.In approximately 25 percent of the complaints the brake pipe failure occurred suddenly, with no warning (i.e., no MIL, Brake Fluid Loss Warning), and resulted in extended stopping distances.In 30 of these the increase in stopping distance that resulted was a factor in the crash and in 10 others the vehicle was intentionally steered off the road or into another lane of travel in order to avoid a crash.This investigation has been upgraded to an Engineering Analysis (EA11-001) for subject vehicles sold or currently registered in Salt Belt States to further assess the scope, frequency and safety risks associated with sudden failures of corroded brake pipes that can result in decreased brake effectiveness. ODI will continue to gather information on subject vehicles outside the Salt Belt as well.
Additional source detail variants (2)
Service Brakes, Hydraulic
The Office of Defects Investigation (ODI) received Defect Petition DP10-003 on March 2, 2010, requesting the investigation of model year (MY) 2003 Chevrolet Silverado 2500HD 4WD pickup trucks for corrosion failures of the vehicle brake lines.DP10-003 was granted and on March 30, 2010, Preliminary Evaluation PE10-010 was opened on more than six million model year 1999 through 2003 light trucks and sport utility vehicles manufactured and sold by General Motors Corporation (GM).On July 2, 2010, ODI received GM's response to an information request, which included GM's assessment of the frequency and safety consequences of the alleged defect. GM stated that:(1) the brake system of the subject vehicles is split front/rear and should a brake pipe suddenly fail for any reason, the affected vehicle would be capable of stopping with the pressure supplied by the remaining circuit; (2) the subject vehicles were designed to meet the hydraulic circuit partial failure requirements of Federal Motor Vehicle Safety Standards 105 and 135, Light Vehicle Brake Systems; and (3) should a brake fluid leak occur for any reason, the brake system malfunction indicator lamp (MIL) would illuminate and warn the driver before the brake fluid level was low enough to cause a loss of line pressure.ODI's and GM's analysis indicates that 85 percent of the complaints occurred on vehicles used primarily in States that use salt on the roads during Winter months (Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin).Overall the complaint rates per 100,000 vehicles for Salt Belt States is 43.0 and Non-Salt Belt is 3.0.In approximately 25 percent of the complaints the brake pipe failure occurred suddenly, with no warning (i.e., no MIL, Brake Fluid Loss Warning), and resulted in extended stopping distances.In 30 of these the increase in stopping distance that resulted was a factor in the crash and in 10 others the vehicle was intentionally steered off the road or into another lane of travel in order to avoid a crash.This investigation has been upgraded to an Engineering Analysis (EA11-001) for subject vehicles sold or currently registered in Salt Belt States to further assess the scope, frequency and safety risks associated with sudden failures of corroded brake pipes that can result in decreased brake effectiveness. ODI will continue to gather information on subject vehicles outside the Salt Belt as well.
Service Brakes, Hydraulic:power Assist:hydraulic:hoses, Lines/piping, And Fittings
The Office of Defects Investigation (ODI) received Defect Petition DP10-003 on March 2, 2010, requesting the investigation of model year (MY) 2003 Chevrolet Silverado 2500HD 4WD pickup trucks for corrosion failures of the vehicle brake lines.DP10-003 was granted and on March 30, 2010, Preliminary Evaluation PE10-010 was opened on more than six million model year 1999 through 2003 light trucks and sport utility vehicles manufactured and sold by General Motors Corporation (GM).On July 2, 2010, ODI received GM's response to an information request, which included GM's assessment of the frequency and safety consequences of the alleged defect. GM stated that:(1) the brake system of the subject vehicles is split front/rear and should a brake pipe suddenly fail for any reason, the affected vehicle would be capable of stopping with the pressure supplied by the remaining circuit; (2) the subject vehicles were designed to meet the hydraulic circuit partial failure requirements of Federal Motor Vehicle Safety Standards 105 and 135, Light Vehicle Brake Systems; and (3) should a brake fluid leak occur for any reason, the brake system malfunction indicator lamp (MIL) would illuminate and warn the driver before the brake fluid level was low enough to cause a loss of line pressure.ODI's and GM's analysis indicates that 85 percent of the complaints occurred on vehicles used primarily in States that use salt on the roads during Winter months (Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin).Overall the complaint rates per 100,000 vehicles for Salt Belt States is 43.0 and Non-Salt Belt is 3.0.In approximately 25 percent of the complaints the brake pipe failure occurred suddenly, with no warning (i.e., no MIL, Brake Fluid Loss Warning), and resulted in extended stopping distances.In 30 of these the increase in stopping distance that resulted was a factor in the crash and in 10 others the vehicle was intentionally steered off the road or into another lane of travel in order to avoid a crash.This investigation has been upgraded to an Engineering Analysis (EA11-001) for subject vehicles sold or currently registered in Salt Belt States to further assess the scope, frequency and safety risks associated with sudden failures of corroded brake pipes that can result in decreased brake effectiveness. ODI will continue to gather information on subject vehicles outside the Salt Belt as well.
PE05020 · Unwanted LOW-SPEED Abs Activation
Opened Apr 28, 2005 · Closed Sep 13, 2005
Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip; Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
IN A LETTER DATED AUGUST 29, 2005, GM NOTIFIED ODI THAT IT WAS RECALLING CERTAIN MODEL YEAR 1999 THROUGH 2002 C/K PICKUP TRUCKS AND SPORT UTILITY VEHICLES TO CORRECT A PROBLEM WITH ANTI-LOCK BRAKE SYSTEM (ABS) WHEEL SPEED SENSOR CORROSION THAT MAY RESULT IN UNWANTED ABS ACTIVATION AND EXTENDED STOPPING DISTANCES DURING LOW-SPEED BRAKING (RECALL 05V-379).GM'S RECALL COVERS APPROXIMATELY 804,000 VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING 14 SALT-BELT STATES:CONNECTICUT, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MICHIGAN, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, AND WEST VIRGINIA.THE RECALL PROCEDURE WILL INVOLVE REMOVING THE SENSOR, CLEANING THE MOUNTING SURFACE, APPLYING A RUST INHIBITOR (ZINC-X) TO THE SURFACE, AND REINSTALLING THE SENSOR.IF NECESSARY, THE SENSOR WILL BE REPLACED. THE POPULATION AND FAILURE REPORT DATA GIVEN IN THIS RESUME ARE FOR THE FULL REGION THAT HAS BEEN CONSIDERED BY ODI AS THE SALT-BELT.THAT INCLUDES DELAWARE, IOWA, MARYLAND, MINNESOTA, MISSOURI, WISCONSIN AND THE DISTRICT OF COLUMBIA IN ADDITION TO THE 14 STATES INCLUDED IN 05V-379.THE STATES COVERED BY GM'S RECALL HAVE THE HIGHEST INCIDENT RATES FOR THE SUBJECT CONDITION, ACCOUNTING FOR 91% OF THE INCIDENTS, BUT ONLY 24% OF SUBJECT VEHICLE SALES IN THE UNITED STATES.ODI'S ANALYSIS DETERMINED THAT 840 OF THE COMPLAINTS, 244 OF THE CRASHES, AND 16 OF THE INJURIES IDENTIFIED IN THIS INVESTIGATION OCCURRED IN THOSE STATES.THE RESULTING INCIDENT AND CRASH RATES ARE 96.2 AND 28.0 PER 100,000 VEHICLES RESPECTIVELY (NOTE:RATES ARE BASED ON VEHICLE SALES, NOT REGISTERED VEHICLES). THE CORRESPONDING NUMBERS IN THE EXCLUDED PORTIONS OF THE SALT-BELT ARE 399,000 VEHICLES, 81 INCIDENTS (20.3 PER 100,000 VEHICLES), 3 CRASHES, AND NO INJURIES.THE STATISTICS IN THE REMAINING 30 STATES ARE 2,406,000 VEHICLES, 168 INCIDENTS (7.0 PER 100,000 VEHICLES), 31 CRASHES, AND ONE INJURY.GM AND ODI ARE CONTINUING TO MONITOR THE PROBLEM EXPERIENCE IN STATES THAT ARE NOT INCLUDED IN THE RECALL.GM WILL PROVIDE ODI WITH UPDATED COMPLAINT, FIELD REPORT, AND WARRANTY DATA IN NOVEMBER 2005.ODI AND GM WILL REVIEW THAT DATA AND ASSESS THE APPROPRIATENESS OF THE CURRENT SCOPE OF THE RECALL AT THAT TIME.
Additional source detail variants (2)
Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
IN A LETTER DATED AUGUST 29, 2005, GM NOTIFIED ODI THAT IT WAS RECALLING CERTAIN MODEL YEAR 1999 THROUGH 2002 C/K PICKUP TRUCKS AND SPORT UTILITY VEHICLES TO CORRECT A PROBLEM WITH ANTI-LOCK BRAKE SYSTEM (ABS) WHEEL SPEED SENSOR CORROSION THAT MAY RESULT IN UNWANTED ABS ACTIVATION AND EXTENDED STOPPING DISTANCES DURING LOW-SPEED BRAKING (RECALL 05V-379).GM'S RECALL COVERS APPROXIMATELY 804,000 VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING 14 SALT-BELT STATES:CONNECTICUT, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MICHIGAN, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, AND WEST VIRGINIA.THE RECALL PROCEDURE WILL INVOLVE REMOVING THE SENSOR, CLEANING THE MOUNTING SURFACE, APPLYING A RUST INHIBITOR (ZINC-X) TO THE SURFACE, AND REINSTALLING THE SENSOR.IF NECESSARY, THE SENSOR WILL BE REPLACED. THE POPULATION AND FAILURE REPORT DATA GIVEN IN THIS RESUME ARE FOR THE FULL REGION THAT HAS BEEN CONSIDERED BY ODI AS THE SALT-BELT.THAT INCLUDES DELAWARE, IOWA, MARYLAND, MINNESOTA, MISSOURI, WISCONSIN AND THE DISTRICT OF COLUMBIA IN ADDITION TO THE 14 STATES INCLUDED IN 05V-379.THE STATES COVERED BY GM'S RECALL HAVE THE HIGHEST INCIDENT RATES FOR THE SUBJECT CONDITION, ACCOUNTING FOR 91% OF THE INCIDENTS, BUT ONLY 24% OF SUBJECT VEHICLE SALES IN THE UNITED STATES.ODI'S ANALYSIS DETERMINED THAT 840 OF THE COMPLAINTS, 244 OF THE CRASHES, AND 16 OF THE INJURIES IDENTIFIED IN THIS INVESTIGATION OCCURRED IN THOSE STATES.THE RESULTING INCIDENT AND CRASH RATES ARE 96.2 AND 28.0 PER 100,000 VEHICLES RESPECTIVELY (NOTE:RATES ARE BASED ON VEHICLE SALES, NOT REGISTERED VEHICLES). THE CORRESPONDING NUMBERS IN THE EXCLUDED PORTIONS OF THE SALT-BELT ARE 399,000 VEHICLES, 81 INCIDENTS (20.3 PER 100,000 VEHICLES), 3 CRASHES, AND NO INJURIES.THE STATISTICS IN THE REMAINING 30 STATES ARE 2,406,000 VEHICLES, 168 INCIDENTS (7.0 PER 100,000 VEHICLES), 31 CRASHES, AND ONE INJURY.GM AND ODI ARE CONTINUING TO MONITOR THE PROBLEM EXPERIENCE IN STATES THAT ARE NOT INCLUDED IN THE RECALL.GM WILL PROVIDE ODI WITH UPDATED COMPLAINT, FIELD REPORT, AND WARRANTY DATA IN NOVEMBER 2005.ODI AND GM WILL REVIEW THAT DATA AND ASSESS THE APPROPRIATENESS OF THE CURRENT SCOPE OF THE RECALL AT THAT TIME.
Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip
IN A LETTER DATED AUGUST 29, 2005, GM NOTIFIED ODI THAT IT WAS RECALLING CERTAIN MODEL YEAR 1999 THROUGH 2002 C/K PICKUP TRUCKS AND SPORT UTILITY VEHICLES TO CORRECT A PROBLEM WITH ANTI-LOCK BRAKE SYSTEM (ABS) WHEEL SPEED SENSOR CORROSION THAT MAY RESULT IN UNWANTED ABS ACTIVATION AND EXTENDED STOPPING DISTANCES DURING LOW-SPEED BRAKING (RECALL 05V-379).GM'S RECALL COVERS APPROXIMATELY 804,000 VEHICLES CURRENTLY REGISTERED IN THE FOLLOWING 14 SALT-BELT STATES:CONNECTICUT, ILLINOIS, INDIANA, MASSACHUSETTS, MAINE, MICHIGAN, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, AND WEST VIRGINIA.THE RECALL PROCEDURE WILL INVOLVE REMOVING THE SENSOR, CLEANING THE MOUNTING SURFACE, APPLYING A RUST INHIBITOR (ZINC-X) TO THE SURFACE, AND REINSTALLING THE SENSOR.IF NECESSARY, THE SENSOR WILL BE REPLACED. THE POPULATION AND FAILURE REPORT DATA GIVEN IN THIS RESUME ARE FOR THE FULL REGION THAT HAS BEEN CONSIDERED BY ODI AS THE SALT-BELT.THAT INCLUDES DELAWARE, IOWA, MARYLAND, MINNESOTA, MISSOURI, WISCONSIN AND THE DISTRICT OF COLUMBIA IN ADDITION TO THE 14 STATES INCLUDED IN 05V-379.THE STATES COVERED BY GM'S RECALL HAVE THE HIGHEST INCIDENT RATES FOR THE SUBJECT CONDITION, ACCOUNTING FOR 91% OF THE INCIDENTS, BUT ONLY 24% OF SUBJECT VEHICLE SALES IN THE UNITED STATES.ODI'S ANALYSIS DETERMINED THAT 840 OF THE COMPLAINTS, 244 OF THE CRASHES, AND 16 OF THE INJURIES IDENTIFIED IN THIS INVESTIGATION OCCURRED IN THOSE STATES.THE RESULTING INCIDENT AND CRASH RATES ARE 96.2 AND 28.0 PER 100,000 VEHICLES RESPECTIVELY (NOTE:RATES ARE BASED ON VEHICLE SALES, NOT REGISTERED VEHICLES). THE CORRESPONDING NUMBERS IN THE EXCLUDED PORTIONS OF THE SALT-BELT ARE 399,000 VEHICLES, 81 INCIDENTS (20.3 PER 100,000 VEHICLES), 3 CRASHES, AND NO INJURIES.THE STATISTICS IN THE REMAINING 30 STATES ARE 2,406,000 VEHICLES, 168 INCIDENTS (7.0 PER 100,000 VEHICLES), 31 CRASHES, AND ONE INJURY.GM AND ODI ARE CONTINUING TO MONITOR THE PROBLEM EXPERIENCE IN STATES THAT ARE NOT INCLUDED IN THE RECALL.GM WILL PROVIDE ODI WITH UPDATED COMPLAINT, FIELD REPORT, AND WARRANTY DATA IN NOVEMBER 2005.ODI AND GM WILL REVIEW THAT DATA AND ASSESS THE APPROPRIATENESS OF THE CURRENT SCOPE OF THE RECALL AT THAT TIME.
PE03026 · Steel Wheel Rim Fracture
Opened Jun 12, 2003 · Closed Nov 3, 2003
Status: closed (inferred from source dates) · Wheels; Wheels:multi Piece; Wheels:rim
THERE HAVE BEEN LESS THAN 2 COMPLAINTS PER 100,000 SUBJECT VEHICLES RELATED TO THE ALLEGED DEFECT.THE OLDEST VEHICLES (MY 1999) HAVE ONLY 2 COMPLAINTS IN OVER 140 THOUSAND VEHICLES AFTER OVER 4 YEARS IN SERVICE.THE RATE OF WARRANTY CLAIMS POTENTIALLY RELATED TO THE ALLEGED DEFECT IS LESS THAN 0.1%.THERE ARE NO KNOWN INCIDENTS INVOLVING RAPID LOSS OF TIRE PRESSURE OR LOSS OF VEHICLE CONTROL. A DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (3)
Wheels
THERE HAVE BEEN LESS THAN 2 COMPLAINTS PER 100,000 SUBJECT VEHICLES RELATED TO THE ALLEGED DEFECT.THE OLDEST VEHICLES (MY 1999) HAVE ONLY 2 COMPLAINTS IN OVER 140 THOUSAND VEHICLES AFTER OVER 4 YEARS IN SERVICE.THE RATE OF WARRANTY CLAIMS POTENTIALLY RELATED TO THE ALLEGED DEFECT IS LESS THAN 0.1%.THERE ARE NO KNOWN INCIDENTS INVOLVING RAPID LOSS OF TIRE PRESSURE OR LOSS OF VEHICLE CONTROL. A DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Wheels:multi Piece
THERE HAVE BEEN LESS THAN 2 COMPLAINTS PER 100,000 SUBJECT VEHICLES RELATED TO THE ALLEGED DEFECT.THE OLDEST VEHICLES (MY 1999) HAVE ONLY 2 COMPLAINTS IN OVER 140 THOUSAND VEHICLES AFTER OVER 4 YEARS IN SERVICE.THE RATE OF WARRANTY CLAIMS POTENTIALLY RELATED TO THE ALLEGED DEFECT IS LESS THAN 0.1%.THERE ARE NO KNOWN INCIDENTS INVOLVING RAPID LOSS OF TIRE PRESSURE OR LOSS OF VEHICLE CONTROL. A DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Wheels:rim
THERE HAVE BEEN LESS THAN 2 COMPLAINTS PER 100,000 SUBJECT VEHICLES RELATED TO THE ALLEGED DEFECT.THE OLDEST VEHICLES (MY 1999) HAVE ONLY 2 COMPLAINTS IN OVER 140 THOUSAND VEHICLES AFTER OVER 4 YEARS IN SERVICE.THE RATE OF WARRANTY CLAIMS POTENTIALLY RELATED TO THE ALLEGED DEFECT IS LESS THAN 0.1%.THERE ARE NO KNOWN INCIDENTS INVOLVING RAPID LOSS OF TIRE PRESSURE OR LOSS OF VEHICLE CONTROL. A DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA02015 · Throttle Sticking Closed
Opened Aug 1, 2002 · Closed Jan 12, 2004
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
THIS INVESTIGATION INVOLVES THE GENERAL MOTORS CORPORATION (GM)THROTTLE BODY (TB) UTILIZED IN MODEL YEAR (MY) 1999-2002 SILVERADO, SIERRA, TAHOE, SUBURBAN, AVALANCHE AND YUKON (SUBJECT VEHICLE(S)) WITH 4.8L, 5.3L, AND 6.0L ENGINES. THE TB VALVE MAY INTERMITTENTLY STICK IN A CLOSED POSITION.IN SUCH A SITUATION, AN OPERATOR MAY APPLY ADDITIONAL ACCELERATOR PEDAL FORCE TO INCREASE ENGINE SPEED.THE APPLICATION OF ADDITIONAL ACCELERATOR PEDAL FORCE, TO OPEN A STUCK THROTTLE VALVE, MAY OPEN THE THROTTLE VALVE MORE THAN INTENDED AND, IN TURN, ACCELERATE THE ENGINE AND VEHICLE MORE THAN INTENDED AND REASONABLY EXPECTED BY THE DRIVER.ON AUGUST 1, 2002, THE OFFICE OF DEFECTS INVESTIGATION (ODI), OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA), OPENED THIS ENGINEERING ANALYSIS.THE INVESTIGATION REVEALED THAT TWO FACTORS MAY CAUSE THE DEFECT: 1) TB MANUFACTURING PROCESS PROBLEMS; AND 2) ACCUMULATION OF DEPOSITS (A PCV SYSTEM BY-PRODUCT) ON OR AROUND THE TB THROTTLE VALVE AND BORE.ODI CONCLUDES THAT THE TB PERFORMS IN A DEFECTIVE MANNER AFTER ANALYZING GM?S DATA SUBMISSIONS, AND TEST DATA COLLECTED BY THE VEHICLE RESEARCH AND TEST CENTER (VRTC).FIFTY-NINE CRASHES ARE ALLEGED TO HAVE OCCURRED AS A RESULT OF GM?S TB DEFECT.THE MAJORITY OF THE CRASHES INVOLVE A SINGLE VEHICLE, ENGAGING IN A CLOSE QUARTER VEHICLE MANEUVER (OR LOW SPEED), AND CAUSING ONLY MINOR PROPERTY DAMAGE.FOUR OUT OF THE FIFTY-NINE CRASHES INVOLVE INJURY, AND THOSE INJURIES WERE MINOR.ALTHOUGH GM?S TB IS DEFECTIVE, BASED ON THE EVIDENCE GATHERED, ODI HAS FOUND THAT THE ACCELERATOR PEDAL FORCE REQUIRED TO OPEN A STUCK THROTTLE VALVE IS NEGLIGIBLE, AND THE THROTTLE VALVE DOES NOT STICK IN THE OPEN POSITION.THEREFORE THIS ENGINEERING ANALYSIS (EA02-015) WILL BE CLOSED AT THIS TIME.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.FOR A DETAILED DISCUSSION OF THE TB COMPONENT AND TESTING, PLEASE SEE THE ATTACHED REPORT.
EA99011 · Erratic Power Steering Assist While Driv
Opened May 12, 1999 · Closed Feb 27, 2001
Status: closed (inferred from source dates) · Steering
THE OFFICE OF DEFECT INVESTIGATION (ODI) HAS INVESTIGATED ALLEGATIONS OF POWER STEERING ASSIST FLUCTUATIONS IN THE SUBJECT VEHICLES.FOR DETAILS AND A BASIS FOR THE INVESTIGATION CONCLUSIONS, PLEASE SEE THE CLOSING REPORT IN THE EA99-011 PUBLIC FILE.ODI HAS NOT IDENTIFIED A SAFETY-RELATED DEFECT TREND IN THE SUBJECT VEHICLE POPULATION.FUTHER EXPENDITURE OF AGENCY RESOURCES ON THIS SUBJECT DOES NOT APPEAR TO BE WARRANTED AT THIS TIME.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.THE ENGINEERING IS CLOSED.
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