NHTSA owner reports · September 18, 2026 snapshot.
Power Train complaints
154 reportsClear category filter48,500 miles · Apr 5, 2016
Power Train
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE IN PARK, THE GEAR SHIFTER FAILED TO SHIFT. THE CONTACT HAD TO FORCE THE GEAR SHIFTER INTO THE DRIVE POSITION. WHILE DRIVING 55 MPH, THE GEAR SHIFTER BECAME STUCK AND HAD TO BE FORCED AGAIN. THE VEHICLE HAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WA…
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE IN PARK, THE GEAR SHIFTER FAILED TO SHIFT. THE CONTACT HAD TO FORCE THE GEAR SHIFTER INTO THE DRIVE POSITION. WHILE DRIVING 55 MPH, THE GEAR SHIFTER BECAME STUCK AND HAD TO BE FORCED AGAIN. THE VEHICLE HAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 48,500.
NHTSA ODI #10853521
Mileage unknown · Feb 23, 2016
Power Train
GEAR SHIFT GETS STUCK - UNABLE TO TAKE KEY OUT, DIFFICULT TO SHIFT GEARS.
NHTSA ODI #10837873
59,800 miles · Feb 23, 2016
Power TrainUnknown Or Other
SHIFT GEAR CRACKED ABOUT A MONTH AGO...TWO MONTHS AGO KEYS BROKE,TODAY SITTING AT STOP LIGHT COULDN'T GET CAR INTO GEAR. EVERY GEAR WENT TO REVERSE. HAD TO HAVE CAKE TOWED.
NHTSA ODI #10837847
64,000 miles · Feb 13, 2016
EngineFuel/propulsion SystemPower Train
WHEN I PRESS THE GAS PEDAL THE RPMS SHOOT UP BUT CAR EXCELERATES SLOWLY. IT JERKS HARD WHEN SWITCHING TO ANOTHER GEAR AND TAKES SEVERAL MINUTES TO FINALLY GET TO A SAFE SPEED. SOMETIMES THE CAR STRUGGLES TO GO UPHILL AND HARDLY ABLE TO REVERSE. DEALERSHIP CLEARED MY ENGINE CODES DURING MY LAST OIL CHANGE. CHECK ENGINE LIGHT CAME…
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WHEN I PRESS THE GAS PEDAL THE RPMS SHOOT UP BUT CAR EXCELERATES SLOWLY. IT JERKS HARD WHEN SWITCHING TO ANOTHER GEAR AND TAKES SEVERAL MINUTES TO FINALLY GET TO A SAFE SPEED. SOMETIMES THE CAR STRUGGLES TO GO UPHILL AND HARDLY ABLE TO REVERSE. DEALERSHIP CLEARED MY ENGINE CODES DURING MY LAST OIL CHANGE. CHECK ENGINE LIGHT CAME BACK ON A WEEK LATER, AUTOZONE PULLED 3 CODES (P0700, P0300 AND P0717). CHANGED MY SPARK PLUGS, USED LUCAS OIL/5.25 OZ. FUEL TREATMENT TWICE BUT STILL NO CHANGE. SOMETIMES I CAN SMELL BURNING RUBBER. THIS PROBLEM MAKES IT HARD TO SAFELY MERGE ONTO HIGHWAYS AND GET THROUGH TRAFFIC LIGHTS FAST ENOUGH. NOW AUTOZONE HAS ACCIDENTALLY CLEARED MY CODES SO I CAN'T SEE IF ANY OF THE ABOVE LISTED CODES HAVE BEEN RESOLVED.
NHTSA ODI #10825980
48,230 miles · Dec 16, 2015
Power Train
THE CLEAN AIR HOSE FROM THE THROTTLE BODY TO THE CLEAN AIR HOSE SPLIT AT THE CONVOLUTES CAUSING AN UNREGULATED AIR / FUEL RATIO AND LACK OF POWER DUE TO THE ENGINE RUNNING LEAN. POTENTIAL SAFETY ISSUE IF ACCELERATING. MILEAGE AT THE TIME OF FAILURE 77,791 KILOMETERS (48,230 MILES)
NHTSA ODI #10810693
83,261 miles · Dec 9, 2015
Power Train
THE CONSOLE GEAR SHIFT HAS A BUTTON THAT MUST BE DEPRESSED TO SHIFT. BUTTON STICKS IN DEPRESSED POSITION. CANNOT REMOVE KEYS IN PARK POSITION. THE BUTTON BROKE I HAD TO REPLACE THE WHOLE CONSOLE GEAR SHIFT AND HAVE IT INSTALLED. THERE NEEDS TO BE A RECALL ON THIS ISSUE.
NHTSA ODI #10809152
110,000 miles · Nov 16, 2015
Power TrainVehicle Speed Control
TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 20 MPH AND DEPRESSING THE ACCELERATOR PEDAL, THE VEHICLE FAILED TO RESPOND WITHOUT WARNING. THE CONTACT PULLED OVER AND POWERED THE VEHICLE OFF AND BACK ON; HOWEVER, THE FAILURE PERSISTED. THE CONTACT CONTINUED TO DEPRESS THE ACCELERATOR PEDAL. THE VEHICLE …
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TL* THE CONTACT OWNS A 2012 CHEVROLET SONIC. WHILE DRIVING APPROXIMATELY 20 MPH AND DEPRESSING THE ACCELERATOR PEDAL, THE VEHICLE FAILED TO RESPOND WITHOUT WARNING. THE CONTACT PULLED OVER AND POWERED THE VEHICLE OFF AND BACK ON; HOWEVER, THE FAILURE PERSISTED. THE CONTACT CONTINUED TO DEPRESS THE ACCELERATOR PEDAL. THE VEHICLE EVENTUALLY SHIFTED INTO THE NEXT GEAR. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER AND WAS NOT DIAGNOSED. THE CONTACT WAS INFORMED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 14V315000 (POWER TRAIN). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.
NHTSA ODI #10790696
40,021 miles · Oct 20, 2015
Fuel/propulsion SystemPower TrainVehicle Speed Control
FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STIL…
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FOR 2 MONTHS MY CHECK EMISSIONS LIGHT WAS COMING ON AND GOING OFF. ACCORDING TO MY OWNERS MANUAL THE GAS CAP OR AIR FILTER NEED FIXING. I WENT TO AUTOZONE TO GET A FREE DIAGNOSTICS READING. AT THE END OF AUGUST MY CAR STARTED TO HESITATE , WON'T ACCELERATE AT TAKE OFF. THEN STARTED HEAVY JERKING AT TAKE OFF AND WHEN SITTING STILL. I BOUGHT SOME LIQUID AND CHANGED AIR FILTER, SAME RESULTS. I CALLED CHEVY DEALER TO HAVE CAR CHECKED UNDER MY POWERTRAIN AND MY EMISSIONS WARRANTY. I HAVE BEEN TRYING TO GET HELP SO I COULD GET MY CAR CHECKED NEXT FRIDAY ON THE 23RD. TO HAVE THEM LOOK AT MY CAR. BUT ON THE 16TH OF OCTOBER I'M LEAVING WORK I BACKED OUT OF STALL AND PULLED FORWARD CAR WAS DRAGGING ROUGHLY. I WAS WAITING TO PULL OUT IN TRAFFIC WHEN CAR STARTED JUTTING FORWARD. I PRESS ON THE GAS WENT FORWARD ABOUT 5 TO 8 FEET AND THEN NOTHING. I WAS STUCK INMID TRAFFIC. THE REVERSE WORKED SO I WAS ABLE TO ROLL OUT HARMS WAY.
NHTSA ODI #10783756
55,650 miles · Oct 17, 2015
Power Train
STARTING MARCH 28, 2015, WHILE PARKED IN SEVERAL PUBLIC AND PRIVATE PARKING AREA'S, THE KEY COULD NOT BE REMOVED FROM THE IGNITION FOR FROM 20 MINUTES TO SEVERAL HOURS. ON APRIL 1, 2015, THE DEALER, SETH WADLEY, IDENTIFIED THE PROBLEM AS "55729 FOUND SHIFTER TO BE BINDING INTERNALLY". THEY EXPLAINED THAT THE BUTTON THAT RELEAS…
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STARTING MARCH 28, 2015, WHILE PARKED IN SEVERAL PUBLIC AND PRIVATE PARKING AREA'S, THE KEY COULD NOT BE REMOVED FROM THE IGNITION FOR FROM 20 MINUTES TO SEVERAL HOURS. ON APRIL 1, 2015, THE DEALER, SETH WADLEY, IDENTIFIED THE PROBLEM AS "55729 FOUND SHIFTER TO BE BINDING INTERNALLY". THEY EXPLAINED THAT THE BUTTON THAT RELEASES THE AUTOMATIC GEAR SHIFT WAS GETTING STUCK. THIS KEPT THE KEY FROM BEING RELEASED FROM THE IGNITION. WHILE WAITING FOR THE PROBLEM TO BE EVALUATED, THE CAR HAD TO BE LEFT, UNLOCKED WITH THE KEYS IN THE IGNITION, IN SEVERAL PRIVATE AND PUBLIC PARKING AREAS WHERE CHILDREN COULD HAVE TAKEN THE CAR. THE GEAR SHIFTER WOULD NOT LOCK INTO PARK WHILE THE BUTTON WAS STUCK. I HAVE THE SHIFTER THAT WAS REPLACED FOR $448.49 ON APRIL 3, 2015, AND WILL PROVIDE IT AT YOUR REQUEST. ATTACHED ARE PHOTOS OF THE INVOICE AND THE OLD SHIFTER.
NHTSA ODI #10783100
45,000 miles · Sep 21, 2015
Power Train
2012 CHEVROLET SONIC: GEAR SHIFT BUTTON STUCK IN DEPRESSED POSITION, PREVENTING REMOVAL OF THE KEY FROM IGNITION WHEN IN PARK POSITION AND ALLOWS THE SHIFTER TO SHIFT BETWEEN GEARS AND PARK POSITIONS WITH LITTLE-TO-NO INTERVENTION. INABILITY DISENGAGE BUTTON AND TO REMOVE THE KEY FROM THE IGNITION ALSO CREATES INABILITY TO SECUR…
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2012 CHEVROLET SONIC: GEAR SHIFT BUTTON STUCK IN DEPRESSED POSITION, PREVENTING REMOVAL OF THE KEY FROM IGNITION WHEN IN PARK POSITION AND ALLOWS THE SHIFTER TO SHIFT BETWEEN GEARS AND PARK POSITIONS WITH LITTLE-TO-NO INTERVENTION. INABILITY DISENGAGE BUTTON AND TO REMOVE THE KEY FROM THE IGNITION ALSO CREATES INABILITY TO SECURELY PARK THE VEHICLE AND TURN THE VEHICLE OFF. THE FAILURE TO DISENGAGE WAS FIRST EXPRESSED INTERMITTENTLY, WITH A FAILURE OCCURRENCE RATE OF 20%-30% (WITH THE INITIAL FAILURE MILEAGE APPROXIMATELY 45,000 MILES). WITHIN 3 MONTHS, THE FAILURE OCCURRENCE RATE INCREASED TO 100%. THE VEHICLE WAS DIAGNOSED AS "INTERNAL FAULT OF SHIFTER AND KNOB ASSEMBLY," WITH RECOMMENDATION TO "REPLACE SHIFTER ASSEMBLY AND SHIFTER KNOB" (WITH LABOR + PARTS QUOTE AT $406.00 USD). THE VEHICLE WAS NOT REPAIRED. DIAGNOSIS IDENTIFIED AS A SERIOUS SAFETY CONCERN, WITH REQUEST MADE TO ISSUE RECALL.
NHTSA ODI #10766443
Official recalls
7Jul 2, 2014
General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.
Consequence & remedy
Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.
Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.
Jun 12, 2014
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured March 1, 2012, to June 29, 2012, and equipped with a 6 speed automatic transmission and 1.8L four cylinder engine. In the affected vehicles, the transmission turbine shaft may fracture.
Consequence & remedy
Consequence: If the transmission turbine shaft fracture occurs during vehicle operation in first or second gear, the vehicle will not upshift to the third through sixth gears, limiting the vehicle's speed. If the fracture occurs during operation in third through sixth gear, the vehicle will coast until it slows enough to downshift to first or second gear, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will replace the transmission turbine shaft, free of charge. The recall began on August 8, 2014. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14234.
Jun 6, 2014
General Motors LLC (GM) is recalling certain model year 2012 Buick Verano vehicles manufactured December 2, 2011 to July, 16, 2012, Chevrolet Cruze vehicles manufactured December 7, 2011 to July 25, 2012, Chevrolet Sonic vehicles manufactured December 5, 2011 to August 2, 2012, and Chevrolet Camaro vehicles manufactured December 1, 2011 to June 11, 2012. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The recall began on July 25, 2014. Chevrolet owners may contact GM at 1-800-222-1020. Buick owners may contact GM at 1-800-521-7300. Note: This is an expansion of recalls 12V-522 and 13V-023.
Jan 24, 2013
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Camaro, Cruze and Sonic, and model year 2012 Buick Verano vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal air bag, that air bag will not deploy, increasing the driver's risk of injury.
Remedy: GM will notify owners, and dealers will replace the steering wheel air bag coil, free of charge. The safety recall began on February 13, 2013. Owners may contact General Motors at 1-800-521-7300.
Oct 31, 2012
General Motors is recalling certain model year 2012 Buick Verano, Chevrolet Cruze, and Chevrolet Sonic vehicles. The driver side frontal air bag has a shorting bar which may intermittently contact the air bag terminals.
Consequence & remedy
Consequence: If the bar and terminals are contacting each other at the time of a crash necessitating deployment of the driver's frontal airbag, that airbag will not deploy, increasing the driver's risk of injury.
Remedy: General Motors will notify owners, and dealers will replace the steering wheel airbag coil, free of charge. The safety recall began on January 11, 2013. Owners may contact General Motors at 1-800-521-7300.
Aug 20, 2012
General Motors LLC (GM) is recalling certain model year 2012 Chevrolet Sonic vehicles manufactured from May 5, 2011, through February 24, 2012. These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 104, "Windshield Wiping and Washing Systems." The windshield wiper washer hose on these vehicles may separate from the washer fluid reservoir. If this occurs, washer fluid will not be available to the windshield.
Consequence & remedy
Consequence: A lack of washer fluid could impede the driver's view, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will secure the windshield washer hose to prevent separation, free of charge. The safety recall began on September 7, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Dec 28, 2011
GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2012 CHEVROLET SONIC VEHICLES MANUFACTURED FROM JUNE 2, 2011, THROUGH NOVEMBER 21, 2011. ON SOME OF THESE VEHICLES, THE FRONT BRAKE INNER OR OUTER PAD MAY BE MISSING.
Consequence & remedy
Consequence: A MISSING PAD COULD RESULT IN REDUCED BRAKE SYSTEM PERFORMANCE, INCREASING THE RISK OF A CRASH.
Remedy: GM WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE FRONT BRAKES FOR A MISSING INNER OR OUTER PAD. IF A BRAKE PAD IS MISSING, DEALERS WILL INSTALL NEW INNER AND OUTER PADS, A NEW BRAKE CALIPER, AND A NEW ROTOR. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE JANUARY 14, 2012
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
RQ13002 · Air Bag Non-deployment
Opened May 31, 2013 · Closed Jul 9, 2014
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Additional source detail variants (6)
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal:driver Side:inflator Module
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags:frontal
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
Air Bags
General Motors (GM) has initiated a safety recall of 31,520 model year (MY) 2012 Buick Verano and Chevrolet Camaro, Cruze and Sonic vehicles to address a defect condition that could result in the primary or secondary stage air bag not deploying.These vehicles are a small percentage of all MY 2012 vehicles and were built on several specific production dates broadly ranging from December 1, 2011 to August 2, 2012 (see NHTSA recall 14V-300 for more information).Also, see attached additional report for more information.This investigation was opened to evaluate the scope of two uninfluenced safety recalls (NHTSA recalls 12V-522 and 13V-023) of certain MY 2012 Verano, Camaro, Cruze and Sonic vehicles.These recalls involved the same defect issue as the new recall mentioned above.Accordingly, this investigation is closed based on the recall actions GM is undertaking.
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