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2005 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2005 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

242 reports with mileage · 27 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 98 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports15 fire reports7 injury reports

Service Brakes complaints

45 reports
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37,246 miles · Oct 17, 2012
Service Brakes

I OWN A 2005 CHEVY SILVERADO 2500. I BOUGHT IT NEW AND IT CURRENTLY HAS 37,247 MILES ON IT. THE BRAKE LINES HAVE SEVERE CORROSION. THIS APPEARS TO BE A COMMON PROBLEM POSSIBLY DUE TO INFERIOR PARTS. *TR

NHTSA ODI #10480824

94,000 miles · Oct 2, 2012
Fuel/propulsion SystemService Brakes

NOTICED FUEL SMELL AFTER EXITING VEHICLE. LOOKED UNDER VEHICLE TO SEE FUEL DRIPPING ON THE GROUND DIRECTLY BELOW THE FUEL CELL. FURTHER INVESTIGATION REVEALED THE FUEL LINES WERE SEVERELY CORRODED OR RUSTED TO THE POINT OF FAILURE. ALSO NOTICED THE BRAKE LINES WERE ALSO SEVERELY RUSTED. GM HAS SACRIFICED SAFETY IN PLACE OF CHEAP…

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NOTICED FUEL SMELL AFTER EXITING VEHICLE. LOOKED UNDER VEHICLE TO SEE FUEL DRIPPING ON THE GROUND DIRECTLY BELOW THE FUEL CELL. FURTHER INVESTIGATION REVEALED THE FUEL LINES WERE SEVERELY CORRODED OR RUSTED TO THE POINT OF FAILURE. ALSO NOTICED THE BRAKE LINES WERE ALSO SEVERELY RUSTED. GM HAS SACRIFICED SAFETY IN PLACE OF CHEAP PARTS AND MATERIALS. THIS IS A MAJOR DEFECT AND A SERIOUS MATTER THAT NEEDS TO BE RECTIFIED. SOMEONE WILL DIE WITH THE BRAKE AND FUEL LINE FAILURES. *TR

NHTSA ODI #10478243

62,000 miles · Oct 1, 2012
Service Brakes

ANOTHER VEHICLE PULLED OUT IN FRONT OF ME WHILE I WAS TOWING MY BOAT. WHEN I HIT THE BRAKES THE PEDAL WENT TO THE FLOOR; I NARROWLY AVOIDED A COLLISION. A RUSTED BRAKE LINE HAD RUPTURED. WHEN REPLACING THE BRAKE LINE I DISCOVERED THAT ALL OF THE BRAKE LINES AND FUEL LINES WERE SEVERELY RUSTED. WE CONTACTED GM; THEY SET UP AN…

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ANOTHER VEHICLE PULLED OUT IN FRONT OF ME WHILE I WAS TOWING MY BOAT. WHEN I HIT THE BRAKES THE PEDAL WENT TO THE FLOOR; I NARROWLY AVOIDED A COLLISION. A RUSTED BRAKE LINE HAD RUPTURED. WHEN REPLACING THE BRAKE LINE I DISCOVERED THAT ALL OF THE BRAKE LINES AND FUEL LINES WERE SEVERELY RUSTED. WE CONTACTED GM; THEY SET UP AN APPOINTMENT AT A LOCAL DEALERSHIP TO EXAMINE THE TRUCK. THE DEALER AGREED THAT THE LINES AND MUCH OF THE CHASSIS WERE RUSTED BUT WOULD NOT DO ANYTHING ABOUT IT. WHEN THE TRUCK WAS STILL UNDER WARRANTY I HAD COMPLAINED TO THE DEALER THAT THE UNDERCOATING ON THE FRAME WAS FALLING OFF, AND THERE WAS ACTUALLY RUST UNDER THE COATING. THEY SAID THIS WAS NOT COVERED BY THE WARRANTY. I HAVE ALSO HAD TO REPLACE ALL FOUR BRAKE ROTORS BECAUSE THEY WERE SO RUSTED THEY WERE FALLING APART. THE REAR ROTORS WENT AT ONLY 35000 MILES. *TR

NHTSA ODI #10478050

56,500 miles · Sep 24, 2012
Service BrakesStructureCrash

DRIVING HOME DOWN TWO LANE ROAD AT 35 MPH. CAME TO CURVE AND SLOW TRAFFIC AHEAD. WENT TO APPLY BRAKES LIKE NORMALLY, THEY FAILED. PEDAL TRAVELED ALL THE WAY TO FLOOR WITH LITTLE TO NO STOPPING EFFECTS ON VEHICLE. VEHICLE IS A 5 SPD STANDARD. I WAS ABLE TO DOWN SHIFT AND APPLY PARK BRAKE TO SLOW VEHICLE. I WAS UNABLE TO STOP COMP…

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DRIVING HOME DOWN TWO LANE ROAD AT 35 MPH. CAME TO CURVE AND SLOW TRAFFIC AHEAD. WENT TO APPLY BRAKES LIKE NORMALLY, THEY FAILED. PEDAL TRAVELED ALL THE WAY TO FLOOR WITH LITTLE TO NO STOPPING EFFECTS ON VEHICLE. VEHICLE IS A 5 SPD STANDARD. I WAS ABLE TO DOWN SHIFT AND APPLY PARK BRAKE TO SLOW VEHICLE. I WAS UNABLE TO STOP COMPLETELY AND HAD TO DRIVE OFF THE ROAD INTO THE ROAD SIDE DITCH TO AVOID A COLLISION WITH THE STOPPED TRAFFIC. ONCE STOPPED I GOT OUT TO CHECK FOR DAMAGE. NO COSMETIC DAMAGE WAS SUSTAINED TO THE VEHICLE. I DID SEE BRAKE FLUID DRIPPING FROM UNDER THE TRUCK ON THE DRIVER SIDE. CLOSER LOOK REVEALED THAT THE BRAKE LINE HAD RUST COMPLETELY IN HALF AND BLEED THE BRAKE SYSTEM DRY. NOTICED THAT THE OTHER LINES WERE IN SIMILAR CONDITION. THEY ALL SEEM TO BE SEVERELY RUSTED AT THE POINT WHERE THE BRAKE LINES IS RETAINED BY A GREEN PLASTIC CLIP ON THE UPPER PORTION OF THE FRAME RAIL. HAD VEHICLE TOWED HOME, REPLACED VISIBLE BAD LINES. TWO MONTHS LATER BRAKE SECTION IN REAR OF TRUCK HID BY UNDERCOATING FAILED AS WELL. THANKFULLY WAS PARKED WHEN IT HAPPENED THIS TIME. TRUCK IS WELL MAINTAINED AND CLEANED AND WAXED SEASONALLY. THE UNDER SIDE OF THIS TRUCK IS HORRIBLE. THERE IN NOT A PLACE ON IT THAT ISN'T RUST. SHOULDN'T HAVE THIS FROM A US MADE PRODUCT. I HAVE OLDER VEHICLES FROM THE 60'S THAT HAVE SAT FOR YEAR AND LOOK ALMOST NEW UNDERNEATH. MANY OTHER PEOPLE HAVE HAD THE SAME PROBLEMS WITH THESE VEHICLES. I JUST HOPE THAT NOBODY GETS HURT OR KILLED BECAUSE THERE VEHICLES RUSTS OUT AND CAUSES CRITICAL SAFETY SYSTEMS TO FAIL. I ALSO HOPE THAT THE NHTSA WILL TAKE THE STEPS NECESSARY TO MAKE PEOPLE AWARE AND HELP TO RESOLVE THIS ISSUE. SHAMEFUL GM OWNER. *TR

NHTSA ODI #10476831

62,000 miles · Jul 13, 2012
Power TrainService Brakes

THE ENTIRE BRAKE LINE SYSTEM IS RUSTED, AS WELL THE DRIVE SHAFTS AND U-JOINTS. THIS TRUCK IS WELL MAINTAINED AND THESE RUSTED PARTS MAY CAUSE SEVERE PERSONAL DAMAGE. *TR

NHTSA ODI #10465597

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.