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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

What owners actually said

368 reports
88,000 miles · Oct 19, 2007
Electrical System

TACHOMETER & SPEEDOMETER FAILURE AT LOW TEMPERATURES

NHTSA ODI #10206337

95,000 miles · Oct 1, 2007
Engine And Engine CoolingFuel System, Diesel

TL*THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING UPHILL AT 55 MPH, THE ENGINE FAILED WITHOUT WARNING. THE CONTACT WAS ABLE TO COAST TO THE SIDE OF THE ROAD. HE REPRIMED THE FUEL FILTER AND THE VEHICLE DROVE APPROXIMATELY A MILE AND A HALF BEFORE IT SHUT OFF AGAIN. HE HAD TO REPRIME THE FILTER AGAIN. THE…

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TL*THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING UPHILL AT 55 MPH, THE ENGINE FAILED WITHOUT WARNING. THE CONTACT WAS ABLE TO COAST TO THE SIDE OF THE ROAD. HE REPRIMED THE FUEL FILTER AND THE VEHICLE DROVE APPROXIMATELY A MILE AND A HALF BEFORE IT SHUT OFF AGAIN. HE HAD TO REPRIME THE FILTER AGAIN. THE CONTACT PULLED OVER TO ALLOW THE VEHICLE TO COOL OFF. THE VEHICLE WAS TAKEN TO A SERVICE STATION AND THE MECHANIC SPOKE WITH CHEVROLET, WHO WAS NOT AWARE OF ANY RECALLS. THE CURRENT AND FAILURE MILEAGES WERE 95,000. *UPDATED 12/27/07 *LJ UPDATED 12/12/07 *TR

NHTSA ODI #10204551

75,000 miles · Sep 18, 2007
Power Train

NO SPECIFIC EVENT LED TO THIS INCIDENT OTHER THAN FAULTY ENGINEERING. THE PUMP WITHIN MY TRUCKS TRANSFER CASE HAS WORN A HOLE THROUGH THE CASING. THIS IS A VERY PREVALENT PROBLEM IN THIS MODEL TRUCK. I HAVE THIS PROBLEM TEMPORARILY PATCHED. I JUST NOTICED THE PROBLEM A COUPLE OF WEEKS AGO. HERE'S AN EXAMPLE OF THE PROBLEM: …

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NO SPECIFIC EVENT LED TO THIS INCIDENT OTHER THAN FAULTY ENGINEERING. THE PUMP WITHIN MY TRUCKS TRANSFER CASE HAS WORN A HOLE THROUGH THE CASING. THIS IS A VERY PREVALENT PROBLEM IN THIS MODEL TRUCK. I HAVE THIS PROBLEM TEMPORARILY PATCHED. I JUST NOTICED THE PROBLEM A COUPLE OF WEEKS AGO. HERE'S AN EXAMPLE OF THE PROBLEM: HTTP://ADAPTACASE.COM/TC236CBRNY.HTML *JB

NHTSA ODI #10203304

24,194 miles · Sep 10, 2007
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 60 MPH, THE BRAKE PEDAL EXTENDED TO THE FLOOR WHEN DEPRESSED. AS OF SEPTEMBER 10, 2007, THE DEALER HAD NOT INSPECTED THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE 24,194. *UPDATED 12/12/2007 *BF THE CONSUMER STATED REPLACED THE MASTER CYLINDER FIX…

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TL*THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 60 MPH, THE BRAKE PEDAL EXTENDED TO THE FLOOR WHEN DEPRESSED. AS OF SEPTEMBER 10, 2007, THE DEALER HAD NOT INSPECTED THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE 24,194. *UPDATED 12/12/2007 *BF THE CONSUMER STATED REPLACED THE MASTER CYLINDER FIX PROBLEM. UPDATED 12/12/07 *TR

NHTSA ODI #10202397

Mileage unknown · Aug 27, 2007
Electrical SystemFire

2004 CHEVROLET SILVERADO 2500HD PICKUP THAT CAUGHT FIRE CUSTOMER STATES THAT HE WAS DRIVING WHEN HE BEGAN TO SMELL SMOKE AND THEN NOTICED THAT SPARKS WERE COMING FROM THE FRONT WHEEL**CC THE VEHICLE BECAME ENGULFED IN FLAMES. THERE WAS NO CAUSE OF THE FIRE. *JB

NHTSA ODI #10201566

49,000 miles · Aug 1, 2007
Electrical System

THE SPEEDOMETER WORKS INTERMITTENTLY AND I FOUND MYSELF GOING FASTER THAN THE SPEEDOMETER REGISTERED. GOING AROUND A TURN I WAS FORCED INTO THE OTHER LANE OF TRAFFIC DO TO THE EXCESSIVE SPEED. *JB

NHTSA ODI #10198241

66,271 miles · Jul 31, 2007
Fuel System, Other

2004 CHEVY SILVERADO 2500 HD WITH FUEL INJECTORS PROBLEMS CUSTOMER STATES THAT THEY HAVE HAD THE FUEL INJECTORS REPLACED THREE TIMES AND WANTS GM TO STAND BEHIND IT'S PRODUCT**NAR**CC ON 8/01/06 THE CHECK ENGINE LIGHT ILLUMINATED AND THE TRUCK BEGAN TO EMIT WHITE SMOKE. THE CONSUMER TOOK THE VEHICLE TO THE DEALER IT WAS NOTED …

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2004 CHEVY SILVERADO 2500 HD WITH FUEL INJECTORS PROBLEMS CUSTOMER STATES THAT THEY HAVE HAD THE FUEL INJECTORS REPLACED THREE TIMES AND WANTS GM TO STAND BEHIND IT'S PRODUCT**NAR**CC ON 8/01/06 THE CHECK ENGINE LIGHT ILLUMINATED AND THE TRUCK BEGAN TO EMIT WHITE SMOKE. THE CONSUMER TOOK THE VEHICLE TO THE DEALER IT WAS NOTED THAT THE FUEL INJECTORS HAD HIGH BALANCE RATES SO ALL WERE REPLACED. IN APRIL THE GAUGES ALL SHUT DOWN AND THE TRUCK STOPPED RUNNING IN THE DESERT IN 100 DEGREE WEATHER AND WERE INFORMED BY A SECOND DEALER FUEL INJECTORS NEEDED TO BE REPLACED YET AGAIN. THE CONSUMER STATED WAS PREPARING FOR A TRIP DECIDED TO TAKE THE VEHICLE BACK INTO THE DEALER TO HAVE THE TRUCK CHECKED AND BEHOLD A THIRD TIME THE FUEL INJECTORS NEEDED TO BE REPLACED. THE CONSUMER STATED WOULD LIKE VEHICLE FIXED. *TR

NHTSA ODI #10199129

32,000 miles · Jul 18, 2007
Service Brakes, Hydraulic

2004 CHEVROLET SILVERADO 2500HD WITH APPROIMATELY 32000 MILES NEEDED TO REPLACE ALL BRAKES AND ROTORS. REAR ROTORS AND PADS WERE SEVERELY RUSTED AND DAMAGED. I BELIEVE IT IS A QUALITY DEFECT IN EITHER THE ROTORS OR I NTHE BRAKE SYSTEM ITSELF. THIS TRUCK WAS BOUGHT AT LOCAL DEALERSHIP(POUGHKEEPSIE CHEVROLET). IT WENT THROUGH NYS …

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2004 CHEVROLET SILVERADO 2500HD WITH APPROIMATELY 32000 MILES NEEDED TO REPLACE ALL BRAKES AND ROTORS. REAR ROTORS AND PADS WERE SEVERELY RUSTED AND DAMAGED. I BELIEVE IT IS A QUALITY DEFECT IN EITHER THE ROTORS OR I NTHE BRAKE SYSTEM ITSELF. THIS TRUCK WAS BOUGHT AT LOCAL DEALERSHIP(POUGHKEEPSIE CHEVROLET). IT WENT THROUGH NYS INSPECTION AT THIS SAME LOCAL DEALERSHIP. TIRES WERE ROTATED REGULARLY. TRUCK HAD BEEN INSPECTED AT 25,000 MILES WITH NO INDICATION(FROM DEALER) THAT BRAKES WERE WEARING. TOOK TRUCK IN TO HAVE THEM LOOK AT THEY QUOTED ME A PRICE OF OVER $1,800.00 TO REPLACE ALL BRAKES AND ROTORS. THE MECHANICS AND SERVICE MANAGER POINTED TO A PILE OF ROTORS IN THE BACK AND INDICATED IT HAPPENS ALL THE TIME. FURTHER SEARCH OF INTERNET AND TALKING TO OTHER CHEVROLET OWNERS, INDEED INDICATES THAT THE BRAKE SYSTEM ON THIS MODEL YEAR TRUCK HAS NOT PERFORMED TO A QUALITY STANDARD. I AM AN ATTENTIVE PERSON SO I NOTICED THAT SOMETHING WAS NOT RIGHT. OTHERS MAY NOT BE AS ATTENTIVE AND WITHOUT THE RIGHT ATTENTION, THESE BRAKES SYSTEMS COULD COMPLETELY FAIL DUE TO THIS DEFECT AND CAUSE CRASH AND INJURY. CHEVROLET SHOULD ACKNOWLEDGE THE DEFECT AND TAKE CORRECTIVE ACTIONS. *AK

NHTSA ODI #10196735

Mileage unknown · Jul 16, 2007
Electrical System

THE SPEEDOMETER IN MY 2004 SILVERADO HAS STARTED TO MALFUNCTION. IT DOES NOT SHOW THE SPEED OF THE TRUCK ON ANY CONSISTENT BASIS. IT WILL START OUT AT 30 MPH AND INCREASE CORRECTLY THEN RESET IT SELF 60 MPH ANDTHE LOWEST POINT. IT IS DANGEROUS. I RESEARCHED SEVERAL ONLINE DISCUSSION BOARDS AND THERE ARE MANY COMPLAINTS OUT T…

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THE SPEEDOMETER IN MY 2004 SILVERADO HAS STARTED TO MALFUNCTION. IT DOES NOT SHOW THE SPEED OF THE TRUCK ON ANY CONSISTENT BASIS. IT WILL START OUT AT 30 MPH AND INCREASE CORRECTLY THEN RESET IT SELF 60 MPH ANDTHE LOWEST POINT. IT IS DANGEROUS. I RESEARCHED SEVERAL ONLINE DISCUSSION BOARDS AND THERE ARE MANY COMPLAINTS OUT THERE. MY DEALERSHIP WANTS $600 DOLLARS TO REPLACE THE INSTRUMENT CLUSTER AND THE TRUCK WILL NOT BE DRIVABLE FOR AT LEAST A WEEK WHILE A NEW CLUSTER IS PROGRAMMED WITH MY MILEAGE AT THE FACTORY. THIS LENDS ITSELF TO MANY PEOPLE NOT WANTING TO GET THE CLUSTER FIXED AND LEADING TO SAFETY ISSUES. *TR

NHTSA ODI #10196474

Mileage unknown · Jun 7, 2007
Steering

AFTER HAVING THE INTERMEDIATE STEERING SHAFT REPLACED TWICE BECAUSE OF STEERING CLUNK, THE 3RD REPLACEMENT WAS A NEWLY DESIGNED SHAFT, AND THE PROBLEM WAS WORSE AFTER THE REPLACEMENT. WHEN I TOOK IT BACK TO THE DEALER, THEY SAID NOW THE STEERING COLUMN NEEDED TO BE REPLACED BECAUSE A BEARING HAD GONE BAD, AND WON'T COVER IT BEC…

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AFTER HAVING THE INTERMEDIATE STEERING SHAFT REPLACED TWICE BECAUSE OF STEERING CLUNK, THE 3RD REPLACEMENT WAS A NEWLY DESIGNED SHAFT, AND THE PROBLEM WAS WORSE AFTER THE REPLACEMENT. WHEN I TOOK IT BACK TO THE DEALER, THEY SAID NOW THE STEERING COLUMN NEEDED TO BE REPLACED BECAUSE A BEARING HAD GONE BAD, AND WON'T COVER IT BECAUSE I'M OUT OF WARRANTY, EVEN THOUGH THE INTERMEDIATE SHAFT PROBLEM WAS COVERED UNDER WARRANTY. I WAS TOLD THERE WAS NO WAY THE IS PROBLEM CAUSED THE COLUMN BEARING TO GO OUT. I HAD A PREVIOUS TRUCK WHICH GM REPLACED THE INTERMEDIATE SHAFT ON 4 TIMES IN LESS THAN 4 YEARS, AND AFTER DOING A LITTLE RESEARCH ON THE WEB, FOUND MANY SITES AND FORUMS WHERE OWNERS DISCUSS THE VERY SAME ISSUE WITH THE NEWLY DESIGNED SHAFT MAKING THE PROBLEM WORSE. I THINK GM NEEDS TO BUCK UP AND ADMIT THEY HAVE AN ISSUE WITH THEIR STEERING DESIGN, AND REPLACE THE PARTS NEEDED TO MAKE IT RIGHT AT NO CHARGE TO THE CUSTOMER. *TR

NHTSA ODI #10192685

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.