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2004 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2004 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

336 reports with mileage · 32 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 105 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports10 fire reports8 injury reports

What owners actually said

368 reports
20,000 miles · Oct 9, 2013
Fuel System, GasolineService Brakes

BRAKE LINES ALL RUSTED OUT AND FUEL LINES 21,300 MILES ON IT ARE THERE ANY RECALLS OUT YET OR COMING OUT VERY SOON. *TR

NHTSA ODI #10547408

124,589 miles · Oct 2, 2013
Service Brakes

DRIVING TO WORK PUSHED ON THE BRAKES AND THE PEDAL WENT TO THE FLOOR. INSPECTED TO FIND A RUSTED BRAKE LINE BROKEN JUST UNDER THE DRIVERS SIDE FRONT DOOR. ALSO THE BRAKE LINES HAVE MAJOR RUST AT REAR WHEEL. ALL OF THE LINES ARE RUSTING AND NEED REPLACED. *TR

NHTSA ODI #10546486

Mileage unknown · Sep 25, 2013
Engine And Engine Cooling

EXHAUST MANIFOLD BOLTS BROKE OFF FOR NO REASON, LETTING EXHAUST FUMES ESCAPE UNDER THE HOOD AND IN THE CAB OF THE TRUCK. THIS SEEMS TO BE A VERY COMMON PROBLEM ON SEVERAL GM TRUCKS. *JS

NHTSA ODI #10545389

163,792 miles · Sep 4, 2013
Service Brakes

A BRAKE LINE RUPTURED AS I ATTEMPTED TO STOP AT THE END OF MY DRIVEWAY (I WAS TRAVELING DOWNHILL) ON 1/3/2013. I EXPERIENCED A LOSS OF BRAKES WITHOUT WARNING (NO DASHBOARD WARNING LIGHT). I WAS ABLE TO STOP BY USING THE EMERGENCY BRAKE. I HAD THE LINE REPLACED AT THIS TIME. ON 8/15/2013 I AGAIN EXPERIENCED A COMPLETE LOSS O…

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A BRAKE LINE RUPTURED AS I ATTEMPTED TO STOP AT THE END OF MY DRIVEWAY (I WAS TRAVELING DOWNHILL) ON 1/3/2013. I EXPERIENCED A LOSS OF BRAKES WITHOUT WARNING (NO DASHBOARD WARNING LIGHT). I WAS ABLE TO STOP BY USING THE EMERGENCY BRAKE. I HAD THE LINE REPLACED AT THIS TIME. ON 8/15/2013 I AGAIN EXPERIENCED A COMPLETE LOSS OF BRAKES WHEN A BRAKE LINE RUPTURED. AGAIN, I WAS TRAVELING DOWNHILL ON A DRIVEWAY/FARM LANE AND WAS ABLE TO USE THE EMERGENCY BRAKE TO STOP. AGAIN, THERE WAS NO WARNING FROM DASHBOARD LIGHTS. I HAVE HAD THAT LINE REPLACED ALSO. I AM NOW PLANNING TO REPLACE ALL OF THE ORIGINAL BRAKE LINES. I HAVE NOT HAD TO DO THIS ON ANY OTHER VEHICLE I HAVE EVER OWNED. *JB

NHTSA ODI #10541781

32,000 miles · Sep 1, 2013
Service Brakes

BRAKE FAILURE ON CITY STREET. THIS IS THE SECOND TIME IN A YEAR I LOST BRAKES DUE TO BRAKE FAILURE. FRONT BRAKE LINE WAS REPLACED , NOW BACK LINE WENT. LINE IS VERY RUSTY. *JS

NHTSA ODI #10538283

30,555 miles · Aug 23, 2013
Service Brakes

AT APPROX. 6:00 AM I LEFT FOR WORK WHICH IS A 15-20 MINUTE DRIVE. AT THE FIRST TRAFFIC LIGHT I NOTICED THE BRAKES SEEMED TO BE LOW. I CONTINUED MY TRAVELS AND AT THE NEXT LIGHT I VERY NEARLY WAS NOT ABLE TO STOP. WHEN I REACHED MY BUSINESS AND APPLIED THE BRAKES IN THE PARKING LOT, THEY WENT TO THE FLOOR AND I HAD TO COAST TO A …

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AT APPROX. 6:00 AM I LEFT FOR WORK WHICH IS A 15-20 MINUTE DRIVE. AT THE FIRST TRAFFIC LIGHT I NOTICED THE BRAKES SEEMED TO BE LOW. I CONTINUED MY TRAVELS AND AT THE NEXT LIGHT I VERY NEARLY WAS NOT ABLE TO STOP. WHEN I REACHED MY BUSINESS AND APPLIED THE BRAKES IN THE PARKING LOT, THEY WENT TO THE FLOOR AND I HAD TO COAST TO A STOP IN AN EMPTY LOT. WHEN I WAS ABLE TO PARK MY TRUCK, I GOT OUT OF THE CAB AND NOTICED THE VEHICLE BLEEDING BRAKE FLUID FROM UNDER THE TRUCK. I HAD TO HAVE TO BROUGHT TO MY MECHANIC. UPON INSPECTION HE FOUND ALL THE BRAKE LINES HAD RUSTED OUT AND HAD TO BE REPLACED. EARLY THIS YEAR IN JANUARY I HAD TO HAVE ALL THE TRANSMISSION COOLER LINES REPLACED IN THE SAME TRUCK BECAUSE THEY ALSO RUSTED OUT COMPLETELY. BETWEEN THE TWO REPAIRS IT HAS COST ME OVER $ 1300.00 FOR A TRUCK WITH ONLY 30500 MILES. THIS IS ABSOLUTELY RIDICULOUS. IF I HAD BEEN ON THE HIGHWAY AT A SIGNIFICANTLY HIGHER SPEED AND MY BRAKES FAILED IN THIS MANNER, THERE WOULD HAVE BEEN A MAJOR ACCIDENT AND SOMEONE COULD HAVE BEEN SERIOUSLY HURT OR KILLED. GENERAL MOTORS/CHEVROLET SHOULD BE RESPONSIBLE FOR THE REPAIR COSTS. THEY HAVE KNOWN ABOUT THE PROBLEM AND HAVE NOT NOTIFIED THE OWNERS OF THEIR VEHICLES. *TR

NHTSA ODI #10536874

35,000 miles · Aug 22, 2013
Service Brakes

ARRIVED HOME, PARKED VEHICLE, NOTICED FLUID DRIPPING FROM UNDER VEHICLE NEAR FRONT OF DRIVER'S DOOR AREA. INSPECTION SHOWED SEVERELY CORRODED BRAKE LINES, AND ONE WAS DRIPPING BRAKE FLUID FROM CORROSION HOLE. ALL BRAKE LINES INSPECTED AND IN NEED OF REPLACEMENT, WHICH WAS DONE THE NEXT DAY. *TR

NHTSA ODI #10536791

49,382 miles · Aug 21, 2013
Service Brakes

COMPLETE LOSS OF BRAKES DUE TO BRAKE LINE RUPTURE AND THE SUBSEQUENT LOSS OF BRAKE FLUID. VEHICLE TOWED TO GM SERVICE GARAGE WHERE INSPECTION FOUND BRAKE LINE LOCATED UNDER THE DRIVERS SIDE OF FRAME HAD RUSTED AND ROTTEN AWAY. THE SERVICE TECHNICIAN ADVISED THAT THE REST OF THE LINES WERE POOR CONDITION AS WELL. DUE TO SEVERE…

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COMPLETE LOSS OF BRAKES DUE TO BRAKE LINE RUPTURE AND THE SUBSEQUENT LOSS OF BRAKE FLUID. VEHICLE TOWED TO GM SERVICE GARAGE WHERE INSPECTION FOUND BRAKE LINE LOCATED UNDER THE DRIVERS SIDE OF FRAME HAD RUSTED AND ROTTEN AWAY. THE SERVICE TECHNICIAN ADVISED THAT THE REST OF THE LINES WERE POOR CONDITION AS WELL. DUE TO SEVERE RUST ON THE UNDERCARRIAGE OF THE TRUCK FRAME, INCLUDING THE BRAKE CALIPERS, ALL FOUR CALIPERS NEEDED TO BE REPLACED SO THE BRAKE SYSTEM COULD BE BLED. A CURSORY CHECK ON THE INTERNET AND THIS WEB SITE SEEMS TO INDICATE A MAJOR RUSTING PROBLEM WITH THE BRAKE LINES. *TR

NHTSA ODI #10536548

250,000 miles · Aug 20, 2013
Service BrakesCrashInjury

I WAS DRIVING AT NORMAL SPEED AND WAS TRAVELING DOWN A BACK ROAD WITH A CAR DOLLY ON BACK WHEN I CAME UP OVER THE HILL THERE WERE CARS STOPPED AND THE OTHER LANE WAS COMING TOWARDS TRAFFIC I TRIED AT THE TOP OF A VERY STEEP HILL TO APPLY MY BRAKES AND THEY FAILED CAUSING ME TO HIT 6 CARS AND ONE MOTORCYCLE AND LUCKY NO ONE GOT K…

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I WAS DRIVING AT NORMAL SPEED AND WAS TRAVELING DOWN A BACK ROAD WITH A CAR DOLLY ON BACK WHEN I CAME UP OVER THE HILL THERE WERE CARS STOPPED AND THE OTHER LANE WAS COMING TOWARDS TRAFFIC I TRIED AT THE TOP OF A VERY STEEP HILL TO APPLY MY BRAKES AND THEY FAILED CAUSING ME TO HIT 6 CARS AND ONE MOTORCYCLE AND LUCKY NO ONE GOT KILLED SO NOW I HAVE A DAMAGED TRUCK BECAUSE OF ENGINEERS POOR DESIGN. *TR

NHTSA ODI #10536268

101,456 miles · Aug 19, 2013
Service Brakes

WHILE TRAVELING NORTH ON ORRS BRIDGE ROAD (ENOLA, PA) I WAS ATTEMPTING TO STOP MY VEHICLE AT THE RED TRAFFIC SIGNAL AT THE INTERSECTION WITH WERTZVILLE RD. I WAS UNABLE TO STOP WHEN MY BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I HAD NO BRAKES. FORTUNATELY THERE WERE NO OTHER VEHICLES STOPPED OR TRAVELING THROUGH THE INTERS…

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WHILE TRAVELING NORTH ON ORRS BRIDGE ROAD (ENOLA, PA) I WAS ATTEMPTING TO STOP MY VEHICLE AT THE RED TRAFFIC SIGNAL AT THE INTERSECTION WITH WERTZVILLE RD. I WAS UNABLE TO STOP WHEN MY BRAKE PEDAL WENT COMPLETELY TO THE FLOOR AND I HAD NO BRAKES. FORTUNATELY THERE WERE NO OTHER VEHICLES STOPPED OR TRAVELING THROUGH THE INTERSECTION AT THE TIME AND I WAS ABLE TO TRAVEL THROUGH THE INTERSECTION AND STOP THE VEHICLE USING THE EMERGENCY BRAKE. UPON INSPECTION OF THE VEHICLE I OBSERVED THAT BOTH A FRONT AND REAR BRAKE LINE HAD FAILED DO TO SIGNIFICANT RUSTING. I ALSO OBSERVED THAT ALL THE BRAKE LINES MOUNTED IN THE LOCATIONS OF THE FAILED LINES WERE ALSO RUSTED AND WHERE CLOSE TO FAILURE. HAD THERE BEEN ANOTHER VEHICLE STOPPED OR TRAVELING THROUGH THE INTERSECTION, AN ACCIDENT WOULD MORE THEN LIKELY OCCURRED. *TR

NHTSA ODI #10536019

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.