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2003 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2003 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

409 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 116 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports8 fire reports7 injury reports

What owners actually said

449 reports
103,000 miles · Jun 19, 2013
Service BrakesCrash

BROKE 3 BRAKE LINE IN LESS THAN ONE YEAR. CORROSION ISSUE WITH BRAKE LINES AND WHEN YOU GO TO STOP FAST TO AVOID HITTING SOMETHING THE BRAKE LINE BLOWS OUT AND PEDAL GOES TO THE FLOOR AND YOU HIT OBJECT. ALL OF THE CHEVY TRUCKS ARE DOING THIS FROM 2000 TO 2005. *TR

NHTSA ODI #10520626

34,901 miles · May 14, 2013
EngineFuel System, Diesel

FUEL INJECTORS REPLACED ALL 8 INJECTORS AT 34901 MILES, AGAIN AT 85039, AND AGAIN AT 141,000 AND NOW AGAIN AT 185,000. *TR

NHTSA ODI #10511832

93,500 miles · May 12, 2013
Service Brakes

PUSHED BRAKE PEDAL WHILE TRAVELING SLOW (THANKFULLY) ON COUNTRY ROAD. LOST PRESSURE AND PEDAL WENT TO FLOOR, PULLED OVER AND STOPPED WITH THE EMERGENCY BRAKE. BRAKE HARD LINE RUPTURED, PRESUMABLY DUE TO CORROSION BUT UNVERIFIED AT THIS TIME, AT THE APPROXIMATE LOCATION BENEATH DRIVER'S FEET. PLEASE DO WHATEVER YOU CAN TO INI…

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PUSHED BRAKE PEDAL WHILE TRAVELING SLOW (THANKFULLY) ON COUNTRY ROAD. LOST PRESSURE AND PEDAL WENT TO FLOOR, PULLED OVER AND STOPPED WITH THE EMERGENCY BRAKE. BRAKE HARD LINE RUPTURED, PRESUMABLY DUE TO CORROSION BUT UNVERIFIED AT THIS TIME, AT THE APPROXIMATE LOCATION BENEATH DRIVER'S FEET. PLEASE DO WHATEVER YOU CAN TO INITIATE A RECALL. THERE CAN BE NO EXCUSE ALLOWED FOR THE BRAKING SYSTEM, AND MINE WAS FAR FROM A UNIQUE CASE. AS IT TURNS OUT, I KNOW SEVERAL PEOPLE LOCALLY THAT HAVE EXPERIENCED BRAKE LINE FAILURE ON GM TRUCKS THAT NEVER REPORTED TO THE NHTSA. *TR

NHTSA ODI #10511596

112,780 miles · Apr 23, 2013
Engine

I NOTICE A TICKING FROM THE ENGINE COMPARTMENT OVER THE LAST COUPLE OF DAYS. I ASSUMED IT MAY BE AN EXHAUST LEAK AND I WAS CORRECT. THIS VEHICLE HAS A STAINLESS STEEL EXHAUST SYSTEM THAT SHOULD LAST A LIFETIME YET THERE SEEMS TO BE A REAL PROBLEM WITH EXHAUST MANIFOLD BOLTS BREAKING OFF, CAUSING EXHAUST LEAKS WHICH POLLUTE THE…

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I NOTICE A TICKING FROM THE ENGINE COMPARTMENT OVER THE LAST COUPLE OF DAYS. I ASSUMED IT MAY BE AN EXHAUST LEAK AND I WAS CORRECT. THIS VEHICLE HAS A STAINLESS STEEL EXHAUST SYSTEM THAT SHOULD LAST A LIFETIME YET THERE SEEMS TO BE A REAL PROBLEM WITH EXHAUST MANIFOLD BOLTS BREAKING OFF, CAUSING EXHAUST LEAKS WHICH POLLUTE THE AIR AND RUIN OTHER VEHICLE COMPONENTS SUCH AS THE CATALYTIC CONVERTER. I AM ALSO THINKING THAT THE MANIFOLDS ARE WARPING CAUSING THE BOLTS TO BREAK. THESE REPAIRS ARE VERY EXPENSIVE AND/OR TIME CONSUMING. STAINLESS STEEL BOLTS WOULD HAVE POSSIBLY PREVENTED THIS PROBLEM. I UNDERSTAND THAT THIS PROBLEM AFFECTS 1999 TO 2007 VEHICLES AND I HEREBY REQUEST THAT A RECALL BE FORCED UPON THE MANUFACTURER. THE MANUFACTURER HAS BEEN BUILDING CARS LONG ENOUGH TO KNOW BETTER. THERE IS ALSO A VIDEO ON YOU - TUBE THAT EXPLAINS THIS CONDITION. *TR

NHTSA ODI #10509263

86,430 miles · Apr 2, 2013
Service Brakes

WHILE DRIVING ON A MAIN CITY STREET WITH HEAVY TRAFFIC THE CARS AHEAD OF ME STARTED TO BRAKE. I STARTED TO APPLY MY BRAKES LIGHTLY WHEN THE PEDAL WENT RIGHT TO THE FLOOR, I WENT FOR THE EMERGENCY BRAKE AND PULLED TO THE SIDE OF THE ROAD. I WAS ABLE TO STOP THE TRUCK. AFTER INSPECTION THE MAIN BRAKE LINE TO THE REAR OF THE VEHICL…

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WHILE DRIVING ON A MAIN CITY STREET WITH HEAVY TRAFFIC THE CARS AHEAD OF ME STARTED TO BRAKE. I STARTED TO APPLY MY BRAKES LIGHTLY WHEN THE PEDAL WENT RIGHT TO THE FLOOR, I WENT FOR THE EMERGENCY BRAKE AND PULLED TO THE SIDE OF THE ROAD. I WAS ABLE TO STOP THE TRUCK. AFTER INSPECTION THE MAIN BRAKE LINE TO THE REAR OF THE VEHICLE WAS RUSTED AND RUPTURED ! ALL OF THE OTHER BRAKE LINES ON THE VEHICLE ARE IN JUST AS BAD SHAPE AND NEED TO BE REPLACED ALSO. *TR

NHTSA ODI #10505435

74,226 miles · Mar 25, 2013
Service Brakes, HydraulicCrash

THIS IS THE SECOND TIME THE BRAKE LINES HAVE FAILED ON THIS VEHICLE AND A REPORT ISSUED TO NHTSA. THIS TIME, MY SON WAS DRIVING AND APPLIED THE BRAKES TO STOP AT A STOP SIGN. THE BRAKE PEDAL WENT TO THE FLOOR. HE WENT THROUGH THE STOP SIGN, CRASHED INTO A MEDIAN THAT SLOWED HIM DOWN, AND ENDED UP ON TOP OF THE MEDIAN. THANK G…

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THIS IS THE SECOND TIME THE BRAKE LINES HAVE FAILED ON THIS VEHICLE AND A REPORT ISSUED TO NHTSA. THIS TIME, MY SON WAS DRIVING AND APPLIED THE BRAKES TO STOP AT A STOP SIGN. THE BRAKE PEDAL WENT TO THE FLOOR. HE WENT THROUGH THE STOP SIGN, CRASHED INTO A MEDIAN THAT SLOWED HIM DOWN, AND ENDED UP ON TOP OF THE MEDIAN. THANK GOODNESS THE TRUCK WAS EMPTY AND NO ONE WAS USING THE RIGHT-OF-WAY AT THE INTERSECTION. INSPECTION SHOWED YET ANOTHER CORRODED BRAKE LINE. THIS BRAKE LINE WAS OEM. THE BRAKE LINES WERE REPLACED AFTER THE PREVIOUS INCIDENT LOOK FINE AND ARE NOT CORRODED. IT APPEARS THAT ALL OF THE BRAKE LINES NEED TO BE REPLACED TO CORRECT THIS SAFETY DEFECT. *TR THE CONSUMER STATED HE EXPERIENCED HYDRAULIC BRAKE FAILURE AT 51,848 MILES DUE TO CORRODED BRAKE LINES. THE LINES BURST IN AN AREA THAT WAS WEAKENED BY CORROSION AND FAILED UNDER NORMAL USAGE AND BRAKE LINE PRESSURE. THERE WAS NO INDICATION THAT FAILURE WAS EMINENT. THE DEALER REPLACED THE RUSTED BRAKE LINES FROM THE MASTER CYLINDER. UPDATED 04/03/13

NHTSA ODI #10504399

82,939 miles · Jan 14, 2013
Service Brakes

FORWARD DRIVER'S SIDE BRAKE LINE BROKE RESULTING IN IMMEDIATE LOSS OF BRAKE FLUID AND ALL VEHICLE BRAKING. FORTUNATELY NO ONE WAS IN FRONT OF VEHICLE. PULLED OFF OF ROAD. CAR TOWED. *TR

NHTSA ODI #10492420

79,000 miles · Jan 11, 2013
Engine

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, A LOUD NOISE EMITTED FROM THE ENGINE COMPARTMENT AND THE ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO INFORMED THE CONTACT THAT THE EXHAUST MANIFOLD HAD FAILED. THE VEHICLE WAS…

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, A LOUD NOISE EMITTED FROM THE ENGINE COMPARTMENT AND THE ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO INFORMED THE CONTACT THAT THE EXHAUST MANIFOLD HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

NHTSA ODI #10492279

95,000 miles · Dec 25, 2012
Service Brakes

WHILE BACKING OUT OF DRIVEWAY THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. UPON INVESTIGATION A RUPTURED BRAKE LINE WAS FOUND. ALL THE LINES WERE VERY RUSTY. TWO SECTIONS WERE REPLACED TO GET THE VEHICLE ON THE ROAD AGAIN AND MOST OF THE REST WILL NEED REPLACED BEFORE THE VEHICLE CAN BE TRUST WORTHY. THE VEHICLE WAS INSPECTED …

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WHILE BACKING OUT OF DRIVEWAY THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR. UPON INVESTIGATION A RUPTURED BRAKE LINE WAS FOUND. ALL THE LINES WERE VERY RUSTY. TWO SECTIONS WERE REPLACED TO GET THE VEHICLE ON THE ROAD AGAIN AND MOST OF THE REST WILL NEED REPLACED BEFORE THE VEHICLE CAN BE TRUST WORTHY. THE VEHICLE WAS INSPECTED BY THE DEALER HERE IN PA THIS PAST SUMMER AND NO MENTION WAS MADE OF THIS CONDITION. *TR

NHTSA ODI #10490029

Mileage unknown · Dec 13, 2012
Power Train

2003 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE MALFUNCTIONS. *SMD AN INSPECTION REVEALED THE DIFFERENTIAL FLUID HAD DROPPED FROM THE TRANSFER CASE, WHICH IN TURN SEIZED UP. THE TRANSFER CASE WAS REPLACED AT A COST OF $ 2,033.87. THE CONSUMER STATED THERE WAS A SLIGHT GRINDING NOISE WHILE DRIVING DOWN…

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2003 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE MALFUNCTIONS. *SMD AN INSPECTION REVEALED THE DIFFERENTIAL FLUID HAD DROPPED FROM THE TRANSFER CASE, WHICH IN TURN SEIZED UP. THE TRANSFER CASE WAS REPLACED AT A COST OF $ 2,033.87. THE CONSUMER STATED THERE WAS A SLIGHT GRINDING NOISE WHILE DRIVING DOWN THE MOUNTAIN A FEW EARLIER. HOWEVER, HE INSPECTED THE VEHICLE, BUT FOUND NOTHING WRONG. *JB

NHTSA ODI #10488561

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.