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2003 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2003 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

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When problems were reported

Mileage at the reported incident

409 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 116 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports8 fire reports7 injury reports

Service Brakes, Hydraulic complaints

116 reports
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97,000 miles · Apr 16, 2010
Service Brakes, Hydraulic

WHILE STOPPING AT A STOPLIGHT A MILE FROM MY HOME, I NOTICED THE BRAKES SEEMED SOFT ON MY 2003 CHEVY SILVERADO 2500HD DIESEL WITH 95,000 MILES. AFTER COMING TO A STOP I PUMPED THE BRAKES AND FELT AND HEARD THE BRAKE LINE BURST AS THE PEDAL WENT TO THE FLOOR. THE BRAKES WERE COMPLETELY GONE. USING THE EMERGENCY BRAKE I WAS ABL…

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WHILE STOPPING AT A STOPLIGHT A MILE FROM MY HOME, I NOTICED THE BRAKES SEEMED SOFT ON MY 2003 CHEVY SILVERADO 2500HD DIESEL WITH 95,000 MILES. AFTER COMING TO A STOP I PUMPED THE BRAKES AND FELT AND HEARD THE BRAKE LINE BURST AS THE PEDAL WENT TO THE FLOOR. THE BRAKES WERE COMPLETELY GONE. USING THE EMERGENCY BRAKE I WAS ABLE TO TURN AROUND AND MAKE IT BACK TO MY HOME WHERE I PARKED THE TRUCK AND IT HASN'T MOVED SINCE. I CRAWLED UNDER THE TRUCK AND DISCOVERED THAT THE RUSTY BRAKE LINE GOING FROM THE MASTER CYLINDER TO THE ABS UNIT JUST BELOW THE DIVERS SIDE DOOR, HAD BUST OPEN AND FAILED. THE OTHER BRAKE LINES ALSO APPEAR VERY HEAVILY RUSTED, AND AFTER THIS EXPERIENCE I WOULD NOT DRIVE THE TRUCK AGAIN UNTIL THEY ARE ALL REPLACED. IN ALL MY YEARS OF LIVING IN NEW ENGLAND AND OWNING SEVERAL GM VEHICLES, I HAVE NEVER HAD TO REPLACE BRAKE LINES DUE TO RUST OR CORROSION. I FEEL VERY LUCKY NOT TO HAVE BEEN MOVING WHEN THAT PARTICULAR LINE BURST. I WOULD HAVE BEEN UNABLE TO STOP AS IT CAUSED A IMMEDIATE AND COMPLETE FAILURE TO THE BRAKING SYSTEM. IT SEEMS CLEAR TO ME THAT A HIGHER QUALITY BRAKE LINE SHOULD BE USED TO PREVENT THIS FROM HAPPENING. *TR

NHTSA ODI #10325992

21,700 miles · Apr 7, 2010
Service Brakes, Hydraulic

MY 2003 SILVERADO HAS A GREAT DEAL OF RUST ON THE UNDER CARRIAGE OF THE TRUCK. MOST WOULD CONSIDER IT SURFACE RUST, BUT THE BRAKE LINES DISTURBED ME. I WAS WORRIED ABOUT THEM RUSTING THROUGH. SURE ENOUGH, WHILE TOWING MY TRAILER I HAD TO STOP FOR A QUICK CHANGING TRAFFIC LIGHT, AND MY FOOT WENT TO THE FLOOR. PUMPING DID NOT HELP…

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MY 2003 SILVERADO HAS A GREAT DEAL OF RUST ON THE UNDER CARRIAGE OF THE TRUCK. MOST WOULD CONSIDER IT SURFACE RUST, BUT THE BRAKE LINES DISTURBED ME. I WAS WORRIED ABOUT THEM RUSTING THROUGH. SURE ENOUGH, WHILE TOWING MY TRAILER I HAD TO STOP FOR A QUICK CHANGING TRAFFIC LIGHT, AND MY FOOT WENT TO THE FLOOR. PUMPING DID NOT HELP MUCH SINCE BOTH MAIN LINES GOING TO ABS UNIT (LOCATED UNDER THE TRUCK) BLEW OUT. I USED MY TRAILER BRAKES TO HELP STOP THE TRUCK. I HAD MY TRUCK TOWED TO MY MECHANIC AND WE FELT IT WAS UNSAFE TO DRIVE THE TRUCK WITH THE OTHER BRAKE LINES IN THE SAME CONDITION. WE REPLACED ALL THE LINES WITH STAINLESS STEEL ($350). BUT SINCE THE RUST EFFECTED ALL OF THE CALIPERS, THEY HAD TO BE REPLACED AS WELL AS THE ROTORS. I HAVE THE OLD LINES FOR INSPECTION UPDATED 05/11/10.*JB

NHTSA ODI #10324317

17,000 miles · Feb 26, 2010
Service Brakes, HydraulicStructure

RUSTED OUT BRAKE LINES WITH SUBSEQUENT LOSS OF BRAKES. THIS IS THE SECOND TIME THE BRAKE LINES FAILED. LINES WERE REPLACED. DAMAGED LINES WERE SAVED AND ARE AVAILABLE FOR INSPECTION. DIMMITT CHEVROLET AND GENERAL MOTORS CUSTOMER ASSISTANT CENTER REFUSED TO INVESTIGATE THIS PROBLEM! *TR

NHTSA ODI #10314515

30,000 miles · Jan 25, 2010
Service Brakes, Hydraulic

I BOUGHT MY 2003 SILVERADO NEW. NO COMPLAINTS UNTIL 2008 WHEN THE BRAKE ROTORS AND CALIPERS STARTED RUSTING.TOWARD THE END OF THE YEAR I REPLACED THE FRONT ROTORS WITH NEW AND EXERCISED THE CALIPERS. I DROVE IT A MONTH AND THE REAR BRAKES WERE ACTING UP. I PARKED IT UNTIL 2009 AND TRIED DRIVING IT AGAIN. THE REAR BRAKES WERE AC…

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I BOUGHT MY 2003 SILVERADO NEW. NO COMPLAINTS UNTIL 2008 WHEN THE BRAKE ROTORS AND CALIPERS STARTED RUSTING.TOWARD THE END OF THE YEAR I REPLACED THE FRONT ROTORS WITH NEW AND EXERCISED THE CALIPERS. I DROVE IT A MONTH AND THE REAR BRAKES WERE ACTING UP. I PARKED IT UNTIL 2009 AND TRIED DRIVING IT AGAIN. THE REAR BRAKES WERE ACTING AS IF THEY WERE NOT EVEN THERE. I REMOVED THE WHEELS AND FOUND NOTHING BUT RUST. NOT JUST SURFACE RUST BUT DEEP PITTED RUST ON THE ROTORS AND CALIPERS. I REPLACED THE REAR ROTORS AND CALIPERS, INSTALLED NEW PADS AND BLED THE SYSTEM, FRONT AND REAR. ALSO NOTICED THE BRAKE LINES ARE SEVERELY RUSTED BUT DID NOT CHANGE THEM YET. I DROVE THE TRUCK FOR A WEEK AND WAS PLEASED WITH THE WAY THE BRAKES WERE WORKING. THEN THE ANTI-LOCK BRAKE LIGHT CAME ON FOLLOWED BY THE REGULAR BRAKE LIGHT. EVERYTHING LOOKED NORMAL, FLUID LEVEL, NO LEAKS, BRAKES SEEMED TO WORK OK BUT WASN'T GOING TO CHANCE IT. I PARKED THE TRUCK AND CALLED THE DEALER AND THEY SAID THE ONLY RECALL WAS FOR FRONT ABS SENSORS. HOW CAN A VEHICLE WITH LESS THAN 35,000 MILES HAVE ITS BRAKES TURN INTO A BALL OF RUST ! I OWNED A 88 SILVERADO WITH 210,000 MILES WITH NO PROBLEMS WITH THE BRAKES. THEY MUST BE USING CHEAP CHINESE ROTORS AND CALIPERS. I'M LUCKIER THAN MOST, I HAVEN'T HAD ANY CLOSE CALLS. I'M JUST DISAPPOINTED IN GM ACCOUNTABILITY. HOPE YOU ENJOYED YOUR BONUS I GAVE YOU. *TR

NHTSA ODI #10302215

51,848 miles · Jan 21, 2010
Service Brakes, Hydraulic

BRAKE LINES CORRODED CAUSING LACK OF BRAKING ABILITY. VEHICLE IS A 2003 CHEVROLET SILVERADO 2500HD WITH 51848 MILES. BRAKE LINES WERE REPLACED, AS ALL WERE CORRODED (MATERIAL PROBLEM). *TR

NHTSA ODI #10301686

75,000 miles · Jan 2, 2010
Service Brakes, Hydraulic

2003 CHEVROLET 2500 HD PICK-UP. I PULLED INTO MY DRIVEWAY SLOWLY AND WHEN I APPLIED MY BRAKES TO STOP, THE BRAKES FAILED. GRABBED EMERGENCY BRAKE TO STOP TRUCK. UPON INSPECTION, REAR DRIVER SIDE METAL BRAKE LINE HAD SPLIT IN THE BEND IT MAKES TO REACH THE REAR AXLE FROM THE FRAME. ALL CONNECTIONS WERE TIGHT AND LEAK FREE. M…

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2003 CHEVROLET 2500 HD PICK-UP. I PULLED INTO MY DRIVEWAY SLOWLY AND WHEN I APPLIED MY BRAKES TO STOP, THE BRAKES FAILED. GRABBED EMERGENCY BRAKE TO STOP TRUCK. UPON INSPECTION, REAR DRIVER SIDE METAL BRAKE LINE HAD SPLIT IN THE BEND IT MAKES TO REACH THE REAR AXLE FROM THE FRAME. ALL CONNECTIONS WERE TIGHT AND LEAK FREE. METAL LINE HAD CORRODED AND FAILED FOR NO REASON. *TR

NHTSA ODI #10297833

32,754 miles · Dec 23, 2009
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE FRONT AND REAR BRAKE ROTORS DISSENIGRATED AND FELL APART. THE VEHICLE WAS TAKEN TO THE DEALER ON TWO OCCASIONS. THE DEALER REPLACED THE ROTORS ON THE REAR AND FRONT BRAKES. THE BRAKES FAILED AND THE BRAKE SHOES FELL OFF OF THE TRUCK 5,000 MILES AFTER THE ROTORS WERE REPLAC…

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE FRONT AND REAR BRAKE ROTORS DISSENIGRATED AND FELL APART. THE VEHICLE WAS TAKEN TO THE DEALER ON TWO OCCASIONS. THE DEALER REPLACED THE ROTORS ON THE REAR AND FRONT BRAKES. THE BRAKES FAILED AND THE BRAKE SHOES FELL OFF OF THE TRUCK 5,000 MILES AFTER THE ROTORS WERE REPLACED. THERE WERE NO RECALLS AND THE DEALER STATED THAT THE CONTACT IS RESPONSIBLE FOR THE REPAIR COST. THE FAILURE MILEAGE WAS 32,754.

NHTSA ODI #10296842

60,000 miles · Dec 13, 2009
Service Brakes, Hydraulic

MY WIFE BOUGHT A USED 2003 CHEVY SILVERADO 2500HD FROM A DEALERSHIP ABOUT A MONTH AGO. WE HAVE TWO PROBLEMS WHICH SEEM TO BE COMMON WITH THIS VEHICLE. THE FIRST PROBLEM IS THAT THE ABS SYSTEM SEEMS TO ENGAGE AT LOW SPEED, CAUSING THE TRUCK TO CONTINUE MOVING FORWARD. I ALSO WOULD SMELL BURNING HYDRAULIC FLUID. I THOUGHT THAT…

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MY WIFE BOUGHT A USED 2003 CHEVY SILVERADO 2500HD FROM A DEALERSHIP ABOUT A MONTH AGO. WE HAVE TWO PROBLEMS WHICH SEEM TO BE COMMON WITH THIS VEHICLE. THE FIRST PROBLEM IS THAT THE ABS SYSTEM SEEMS TO ENGAGE AT LOW SPEED, CAUSING THE TRUCK TO CONTINUE MOVING FORWARD. I ALSO WOULD SMELL BURNING HYDRAULIC FLUID. I THOUGHT THAT THE BRAKES NEEDED BLED OR IT HAD A LEAK SOMEWHERE. I TOOK IT TO THE DEALER AND THEY COULD NOT FIND THE SOURCE OF THE LEAK. THEY WERE ABLE TO TELL ME THAT THE CAUSE OF THE PROBLEM WITH THE TRUCK NOT STOPPING WAS THE ABS SENSOR NEEDED TO HAVE THE RUST REMOVED FROM UNDERNEATH IT. THIS WOULD COST AROUND $300 DOLLARS, DEPENDING ON WHAT ELSE NEEDED DONE. THEY TOLD ME THIS YESTERDAY. THIS LEADS ME TO THE SECOND PROBLEM. I WAS AT MY FRIEND'S HOUSE AND WHEN I WENT TO LEAVE THE BRAKE PEDAL WENT TO THE FLOOR. I LOOKED UNDERNEATH AND SAW A LARGE PUDDLE OF HYDRAULIC FLUID ON THE GROUND. A CLOSER INSPECTION REVEALED THAT THE BRAKE LINES WERE RUSTED OUT. LUCKILY, THE VEHICLE WASN'T MOVING AND NOBODY WAS HURT. *TR

NHTSA ODI #10295519

105,000 miles · Dec 3, 2009
Service Brakes, Hydraulic

THE ABS SYSTEM ACTIVATES AT LOW SPEED ON DRY PAVEMENT DURING A NORMAL STOP WHICH CAUSES THE VEHICLE TO TRAVEL FARTHER THAN EXPECTED AND REQUIRES EXTRA PEDAL PRESSURE TO COMPLETE THE STOP. THIS HAS RESULTED IN NUMEROUS NEAR-MISSES TO VEHICLES IN FRONT OF ME AT INTERSECTIONS, PARKING LOTS, ETC. *TR

NHTSA ODI #10294433

41,627 miles · Oct 17, 2009
Service Brakes, Hydraulic

THE ABS SYSTEM ON MY 2003 CHEVY C2500HD PICK UP TRUCK WERE MALFUNCTIONING CONSTANTLY FOR SEVERAL WEEKS. EACH AND EVERY TIME I CAME TO A STOP THE ABS SYSTEM WOULD ENGAGE, THE PEDAL WOULD ALMOST BOTTOM OUT AND THE TRUCK WAS HARD TO STOP. AND SEVERAL TIMES I WAS ALMOST IN THE MIDDLE OF AN INTERSECTION BEFORE STOPPING.THE RIGHT A…

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THE ABS SYSTEM ON MY 2003 CHEVY C2500HD PICK UP TRUCK WERE MALFUNCTIONING CONSTANTLY FOR SEVERAL WEEKS. EACH AND EVERY TIME I CAME TO A STOP THE ABS SYSTEM WOULD ENGAGE, THE PEDAL WOULD ALMOST BOTTOM OUT AND THE TRUCK WAS HARD TO STOP. AND SEVERAL TIMES I WAS ALMOST IN THE MIDDLE OF AN INTERSECTION BEFORE STOPPING.THE RIGHT AND LEFT ABS SENSORS WERE REPLACED WITH NEW SENSORS AT A COST OF ALMOST $500.00. I WAS NOT GIVEN THE OLD PARTS. THIS 03 TRUCK HAS ONLY 41,000 MILES AND I FILL THAT THE ORIGINAL SENSORS WERE DEFECTIVE. THESE SENSORS ARE NOT A NORMAL MAINTENANCE PART AND ARE NOT LIKE FILTER,OIL CHANGES ,BRAKES JOBS WIPER BLADES WHICH ARE NORMAL WEAR AND TEAR ITEMS. THESE SENSORS ARE AN VERY IMPORTANT PART OF THE ENTIRE BRAKE SYSTEM . I BELIEVE CHEVROLET HAS A PROBLEM WITH THIS PART BUT WILL NOT ACKNOWLEDGE THEIR RESPONSIBILITY IN THIS MATTER. I HAVE COMPLAINED TO CHEVROLET MOTOR DIVISION AND TOLD THEM THAT CHEVROLET SHOULD PAY FOR THE PREMATURE FAILURE OF THESE PARTS.. THESE FAULTY SENSORS CAN CAUSE AN ACCIDENT.. *TR

NHTSA ODI #10288746

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.