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2003 Chevrolet Silverado 2500

Owner reports · Recalls · Investigations

More warning signs than most Silverado 2500 years

Owner complaints for the 2003 Chevrolet Silverado 2500 are substantially higher than the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

409 reports with mileage · 40 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 116 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 86 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

23 crash reports8 fire reports7 injury reports

Fuel System, Diesel complaints

9 reports
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123,173 miles · Dec 26, 2014
Fuel System, DieselLatches/locks/linkagesService Brakes

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT THE BRAKE PEDAL WAS APPLIED AND THE VEHICLE FAILED TO STOP. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO STATED THAT THE HOOD LATCH WAS RUSTING AND THE…

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TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT THE BRAKE PEDAL WAS APPLIED AND THE VEHICLE FAILED TO STOP. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BRAKE LINES NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO STATED THAT THE HOOD LATCH WAS RUSTING AND THE VEHICLE WAS LEAKING DIESEL FUEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 123,173.

NHTSA ODI #10668314

Mileage unknown · Jun 16, 2014
Fuel System, Diesel

2003 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO FUEL INJECTORS PROBLEM . *SMD THE CONSUMER STATED HIS VEHICLE WAS ALWAYS MIS-DIAGNOSED. THE DEALER NEVER CHECKED TO SEE IF THERE WAS A PROBLEM WITH THE FUEL INJECTORS, IN WHICH WHITE SOME WAS EMITTING FROM THE VEHICLE. THE DEALER ONLY REPLACED THE GLOW PLUGS, WHICH WAS N…

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2003 CHEVROLET SILVERADO. CONSUMER WRITES IN REGARDS TO FUEL INJECTORS PROBLEM . *SMD THE CONSUMER STATED HIS VEHICLE WAS ALWAYS MIS-DIAGNOSED. THE DEALER NEVER CHECKED TO SEE IF THERE WAS A PROBLEM WITH THE FUEL INJECTORS, IN WHICH WHITE SOME WAS EMITTING FROM THE VEHICLE. THE DEALER ONLY REPLACED THE GLOW PLUGS, WHICH WAS NOT THE PROBLEM.

NHTSA ODI #10596123

34,901 miles · May 14, 2013
EngineFuel System, Diesel

FUEL INJECTORS REPLACED ALL 8 INJECTORS AT 34901 MILES, AGAIN AT 85039, AND AGAIN AT 141,000 AND NOW AGAIN AT 185,000. *TR

NHTSA ODI #10511832

69,676 miles · Sep 24, 2012
Fuel System, DieselService Brakes

I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEED (65MPH) AND THE FRONT RIGHT STEEL BRAKE LINE BURST AND I LOST MOST OF MY BRAKE FLUID. UPON LOOKING UNDER THE TRUCK FOR THE CAUSE OF THE PROBLEM, I NOTICED THAT ALL OF THE BRAKE LINES AND TWO OF THE FUEL LINES WERE BADLY CORRODED. I TOW TRAILERS OFTEN AND I'M THANKFUL I WASN'T TOWING O…

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I WAS DRIVING DOWN THE ROAD AT HIGHWAY SPEED (65MPH) AND THE FRONT RIGHT STEEL BRAKE LINE BURST AND I LOST MOST OF MY BRAKE FLUID. UPON LOOKING UNDER THE TRUCK FOR THE CAUSE OF THE PROBLEM, I NOTICED THAT ALL OF THE BRAKE LINES AND TWO OF THE FUEL LINES WERE BADLY CORRODED. I TOW TRAILERS OFTEN AND I'M THANKFUL I WASN'T TOWING OUR 11,000LB 5TH WHEEN CAMPER WHEN THIS HAPPENED OR THERE WOULD HAVE BEEN A HORRIFIC CRASH! I HAVE DONE QUITE A BIT OF RESEARCH AND NOTICED THAT THERE ARE QUITE A FEW COMPLIANTS ABOUT THE SAME PROBLEM FOR THIS MODEL YEAR PICKUP. IS THERE A RECALL AND HOW DO I GO ABOUT GETTING THIS FIXED? I AM OUT OF WORK ON MEDICAL LEAVE AND CANNOT AFFORD TO TAKE THE TRUCK TO THE SHOP AND "WAIT" FOR GM TO THINK ABOUT RE-EMBURSING ME. *TR

NHTSA ODI #10476885

125,000 miles · Feb 19, 2012
Fuel System, Diesel

FUEL INJECTOR FAILURE. *TR

NHTSA ODI #10448477

40,000 miles · Aug 30, 2011
Fuel System, Diesel

CHRONIC FAILURE OF FUEL INJECTORS ON 2003 DURAMAX CHEVY TRUCK, DEAL HAS REPLACED INJECTORS THREE TIMES, NOW THEY ARE FAILING AGAIN AND WANT 5K TO FIX THEM. LAST FIX WAS 40,000 MILES AGO. HERE IS THE SHORT AND SKINNY. I WAS INFORMED (DURING AN INJECTOR SWAP IN MY TRUCK) THAT THE DIFFERENT TYPES OF INJECTORS THAT WERE TESTED BY G…

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CHRONIC FAILURE OF FUEL INJECTORS ON 2003 DURAMAX CHEVY TRUCK, DEAL HAS REPLACED INJECTORS THREE TIMES, NOW THEY ARE FAILING AGAIN AND WANT 5K TO FIX THEM. LAST FIX WAS 40,000 MILES AGO. HERE IS THE SHORT AND SKINNY. I WAS INFORMED (DURING AN INJECTOR SWAP IN MY TRUCK) THAT THE DIFFERENT TYPES OF INJECTORS THAT WERE TESTED BY GM AND THEIR PARTNERS (ISUZU AND BOSCH) PROVIDED GOOD DATA FOR THE ONGOING SERVICE CAMPAIGN, BUT WILL NOT BE RELEASED THROUGH GM PARTS. GM AND PARTNERS (BOSCH) HAVE MADE 2 MODIFICATIONS (DOCUMENTED) TO THE INJECTOR DESIGN FROM ORIGINAL AND HAS DEEMED THE CURRENT INCARNATION OF THIS INJECTOR ADEQUATE. THAT IS GM'S SOLUTION APPARENTLY. WILL IT BE A PERMANENT SOLUTION? WHO CAN SAY, BUT IT PROBABLY WILL BE THE ONLY SOLUTION WE EVER SEE. THE PRODUCTION AND DESIGN COST COMBINED WITH A "LIMITED" CUSTOMER BASE DICTATES THAT WE WILL PROBABLY NOT SEE A COMPLETE REPLACEMENT UNIT OF NEW DESIGN COME INTO THE MARKETPLACE. MANY FAILURE CAUSES HAVE BEEN THEORIZED, TWO MAIN MODES OF PREMATURE FAILURE HAVE EMERGED, BUT I AM OF THE THOUGHT THAT A WAVEFORM ANALYSIS OF THE POWER TO THE INJECTORS DONE OVER LONG TERM MIGHT YIELD SOME INTERESTING RESULTS. HAVING BEEN THROUGH THE MILL ON THESE INJECTORS PERSONALLY, AND HAVING READ VOLUMES OF INFORMATION, I FEEL VERY STRONGLY THAT WE ARE LOOKING AT THE EFFECT OF A PROBLEM ON A WEAK POINT (INJECTOR BODIES), AND NOT THE ROOT CAUSE. SO THE BUY IS STUCK WITH A POORLY ENGINEERED TRUCK. WHAT RECOURSE DO WE HAVE??? COME ON GM COME CLEAN AND DO WHAT IS RIGHT, AFTER ALL WE THE PEOPLE BAILED YOU OUT! *TR

NHTSA ODI #10422639

50,000 miles · Apr 29, 2011
Fuel System, Diesel

INSTRUMENT CLUSTER FUEL GAUGE FAILURE. THIS HAPPENS FREQUENTLY, SOMETIMES EVERY DAY. NOTHING HAS BEEN FOUND TO CORRECT THE FAILURE. THE FUEL GAUGE OFTEN SHOWS INACCURATE FUEL LEVEL READINGS. IT HAPPENS MORE OFTEN WHEN THE CAR IS WARM THAN WHEN IT IS COLD. IT HAPPENS A LOT WHEN THE CAR IS HOT (E.G. HEATER IS ON VERY HIGH OR IN…

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INSTRUMENT CLUSTER FUEL GAUGE FAILURE. THIS HAPPENS FREQUENTLY, SOMETIMES EVERY DAY. NOTHING HAS BEEN FOUND TO CORRECT THE FAILURE. THE FUEL GAUGE OFTEN SHOWS INACCURATE FUEL LEVEL READINGS. IT HAPPENS MORE OFTEN WHEN THE CAR IS WARM THAN WHEN IT IS COLD. IT HAPPENS A LOT WHEN THE CAR IS HOT (E.G. HEATER IS ON VERY HIGH OR IN THE SUMMER). I'M AFRAID THAT THE FUEL GAUGE WILL TELL ME THAT I HAVE MORE FUEL THAN I REALLY DO AND, AS A RESULT, CAUSE THE ENGINE TO STALL FROM FUEL EXHAUSTION ON A BUSY HIGHWAY RESULTING IN AN ACCIDENT. THIS STILL HAPPENS TO THE VEHICLE OFTEN. REPAIRS HAVE NOT BEEN DONE. I HAVE HEARD THAT MANY MANY OTHERS WITH THIS MAKE OF VEHICLE HAVE THE SAME PROBLEM. THE SAME ISSUE HAPPENS NOT ONLY TO THE FUEL GAUGE, BUT ALSO THESE OTHER GAUGES: THE SPEEDOMETER (WHICH COULD CAUSE ME TO DRIVE TOO FAST FOR CONDITIONS OR BREAK THE SPEED LIMIT), OIL PRESSURE, ENGINE TEMP, VOLTMETER, TRANSMISSION TEMP AND TACHOMETER. *TR

NHTSA ODI #10398276

111,000 miles · Oct 22, 2009
Fuel System, Diesel

NO INCIDENT YET. *TR

NHTSA ODI #10289425

91,000 miles · Sep 25, 2008
Fuel System, Diesel

2003 CHEVY 2500 HD TRUCK: INJECTOR FAILED AND CAUSED ENGINE FAILURE; GM IS DECLINING THE WARRANTY ALTHOUGH IT IS UNDER THE WARRANTY. *TR

NHTSA ODI #10243428

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA04012 · Hydraulic Pump Failres

Opened Apr 30, 2004 · Closed Feb 28, 2005

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Additional source detail variants (2)

Service Brakes, Hydraulic:power Assist

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Steering:hydraulic Power Assist System

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.