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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

What owners actually said

805 reports
75,000 miles · Nov 20, 2009
Power Train

2003 THRU 2007 GM FULL SIZE TRUCKS AND VANS.THE AUTOMATIC TRANSMISSION SHIFT LOCK CONTROL (FORMERLY KNOWN AS THE BRAKE TRANSMISSION INTERLOCK (BSTI)) DOES NOT OPERATE WITH THE KEY IN THE ACCESSORIES POSITION. CALLED GM AND WAS TOLD TO TAKE IT IN AND HAVE IT DIAGNOSED.GM DEALER CHECKED IT OUT AND GAVE ME A GM BULLETIN THAT SAYS"T…

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2003 THRU 2007 GM FULL SIZE TRUCKS AND VANS.THE AUTOMATIC TRANSMISSION SHIFT LOCK CONTROL (FORMERLY KNOWN AS THE BRAKE TRANSMISSION INTERLOCK (BSTI)) DOES NOT OPERATE WITH THE KEY IN THE ACCESSORIES POSITION. CALLED GM AND WAS TOLD TO TAKE IT IN AND HAVE IT DIAGNOSED.GM DEALER CHECKED IT OUT AND GAVE ME A GM BULLETIN THAT SAYS"THE SHIFT LOCK MECHANISM IS ONLY ACTIVE WHEN THE IGNITION IS IN THE RUN OR ON POSITION." I KNOW THAT THE YEARS PRIOR TO 2003 AND YEARS AFTER 2007 THAT IS NOT POSSIBLE TO SHIFT THE TRANSMISSION OUT OF PARK WITH OUT THE BRAKE PEDAL APPLIED WITH THE KEY TURNED TO THE ACCESSORIES POSITION. IF IT WAS NOT A PROBLEM FROM 2003 TO 2007 WHY DID THEY CHANGE IT AND WHY WASN'T IT THAT WAY BEFORE? I THINK THAT THIS IS A SAFETY ISSUE THAT COULD CREATE SERIOUS INJURIES OR WORSE. *TR

NHTSA ODI #10293076

30,142 miles · Nov 13, 2009
Suspension

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING APPROXIMATELY 65 TO 70 MPH ON NORMAL ROAD CONDITIONS; A CLUNKING NOISE CAME FROM OUTSIDE OF THE VEHICLE. THERE WAS ALSO EXCESSIVE VIBRATION IN THE STEERING WHEEL. THE CONTACT WAS ABLE TO DRIVE NORMALLY. THE TECHNICIAN STATED THE FAILURE WAS CONTRIBUTED TO THE FRO…

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TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 1500. WHILE DRIVING APPROXIMATELY 65 TO 70 MPH ON NORMAL ROAD CONDITIONS; A CLUNKING NOISE CAME FROM OUTSIDE OF THE VEHICLE. THERE WAS ALSO EXCESSIVE VIBRATION IN THE STEERING WHEEL. THE CONTACT WAS ABLE TO DRIVE NORMALLY. THE TECHNICIAN STATED THE FAILURE WAS CONTRIBUTED TO THE FRONT PASSENGER SIDE HUB. THE VEHICLE WAS REPAIRED; HOWEVER, THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER ON A SEPARATE OCCASION FOR THE IDENTICAL FAILURE. THE FRONT DRIVER SIDE HUB WAS REPLACED. THE CONTACT HAD CONCERNS OF THE SAFETY RISK INVOLVED. THE FAILURE MILEAGE WAS 30,142. THE CURRENT MILEAGE WAS 34,000.

NHTSA ODI #10292041

40,000 miles · Nov 1, 2009
Service Brakes, Hydraulic

BRAKE LINE'S COMPLETELY RUSTED OUT RESULTING IN NO BRAKES WHILE DRIVING,LUCKILY WAS ABLE TO COAST TO A STOP WITHOUT ANY ACCIDENT OR INJURY,2003 CHEVY SILVERADO. I HAVE SINCE LEARNED THIS IS VERY COMMON. GM NEEDS TO BE HELD ACCOUNTABLE. *TR

NHTSA ODI #10290493

97,000 miles · Sep 12, 2009
Electrical System

THE FUEL GAUGE AND THE OIL TEMPERATURE GAUGE A FEW WEEKS AGO STARTED NOT WORKING PROPERLY. THE NEEDLES WOULD STICK AND THEREFORE COULD NOT READ GAUGES. AT FIRST THEY WOULD JUST NOT WORK FROM TIME TO TIME, BUT NOW THEY DO NOT WORK AT ALL. I HAVE A LETTER FROM CHEVROLET INFORMING ME THAT A PROBLEM LIKE THIS COULD HAPPEN AND IF I…

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THE FUEL GAUGE AND THE OIL TEMPERATURE GAUGE A FEW WEEKS AGO STARTED NOT WORKING PROPERLY. THE NEEDLES WOULD STICK AND THEREFORE COULD NOT READ GAUGES. AT FIRST THEY WOULD JUST NOT WORK FROM TIME TO TIME, BUT NOW THEY DO NOT WORK AT ALL. I HAVE A LETTER FROM CHEVROLET INFORMING ME THAT A PROBLEM LIKE THIS COULD HAPPEN AND IF IT DID TO CONTACT MY DEALER FOR AN APPOINTMENT TO INSPECT THE PROBLEM. IF THE DEALER FOUND THAT THE PROBLEM WAS VALID THEN CHEVROLET WOULD REPLACE THE INSTRUMENT PANEL. THE LETTER ALSO STATED THAT THEY WOULD ONLY FIX THE PROBLEM IF THE PICKUP FELL BETWEEN THE GUIDELINES OF NO MORE THAN 70,000 MILES OR 7 YEARS FROM DATE OF PURCHASE, WHICHEVER OCCURRED FIRST. THEREFORE WHEN I SPOKE TO CHEVROLET AND MY PICKUP HAD 97,000 MILES, EVEN THOUGH IT HAS NOT BEEN 7 YEARS SINCE PURCHASE, THEY TOLD ME THAT THERE WAS NOTHING THEY COULD DO TO HELP ME BECAUSE I HAD GONE OVER THE MILEAGE RESTRICTION. THE PART CAN ONLY BE BOUGHT BY THE DEALER AND INSTALLED BY A CERTIFIED CHEVY MECHANIC, BECAUSE IT HAS TO BE PROGRAMMED. IT COST AROUND $350.00 TO FIX THIS PROBLEM THAT ONLY OCCURRED BECAUSE OF A DEFECTIVE PART. I HAVE BEEN A DRIVER FOR A MAJOR DELIVERY COMPANY FOR 20 YEARS AND THIS PROBLEM FALLS IN THE CATEGORY OF A SAFETY ISSUE. THE GAS GAGE DOES NOT WORK, RESULTING IN NEVER KNOWING WHEN AND WHERE THE VEHICLE COULD RUN OUT OF GAS. THE OIL PRESSURE GAUGE IS NOT WORKING, THEREFORE NOT ALLOWING THE DRIVER OF THE PICKUP TO KNOW IF THERE IS ENOUGH OIL IN IT AT ALL TIMES TO PREVENT OVERHEATING WHICH COULD RESULT IN BURNING A MOTOR UP. *TR

NHTSA ODI #10283747

80,000 miles · Sep 5, 2009
Service Brakes, Hydraulic

2003 EXT CAB SILVERADO 1500 4WD ANTI-LOCK BRAKES ACTIVATE AT LOW SPEEDS ALMOST CAUSING ME TO REAR END VEHICLE IN FRONT OF ME. *TR

NHTSA ODI #10282951

129,500 miles · Sep 4, 2009
Electrical System

2003 CHEVY SILVERADO SPEEDOMETER READING INACCURATELY. ASCENDING TO 120MPH AND STAYING WHILE DOING POSTED SPEEDLIMIT. *TR

NHTSA ODI #10282849

86,000 miles · Aug 27, 2009
Electrical System

MY 2003 SILVERADO SPEEDOMETER IS STUCK TO THE FAR RIGHT. THE INFORMATION CENTER CHANGES FROM ENGLISH, FRENCH, AND SPANISH BY ITS SELF. THE TEMPERATURE CONTROL FOR THE DIVERS SIDE WILL GO TO MAX HEAT BY ITS SELF. THE SERVICE DEPARTMENT SAID THAT IT WOULD CAST $600 DOLLARS TO FIX THE SPEEDOMETER. *TR

NHTSA ODI #10281980

78,000 miles · Aug 20, 2009
EquipmentParking BrakeService Brakes, Hydraulic

2003 CHEVY SILVERADO - POOR STEERING- I HAVE REPLACED THE GEARING BOX W/FRONT END ALIGNMENT DUE TO HAVING 4 ESTIMATES AND ADVISED THAT THE GEAR BOX WAS DEFECTED. 6 MONTHS LATER - I HAVE BEEN ADVISED BY SEVERAL CERTIFIED MECHANICS THAT THE GEAR BOX THAT WAS PUT IN IS ALSO DEFECTED. POOR STEERING CONTROL, TRUCK PULLS ALL OVER THE…

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2003 CHEVY SILVERADO - POOR STEERING- I HAVE REPLACED THE GEARING BOX W/FRONT END ALIGNMENT DUE TO HAVING 4 ESTIMATES AND ADVISED THAT THE GEAR BOX WAS DEFECTED. 6 MONTHS LATER - I HAVE BEEN ADVISED BY SEVERAL CERTIFIED MECHANICS THAT THE GEAR BOX THAT WAS PUT IN IS ALSO DEFECTED. POOR STEERING CONTROL, TRUCK PULLS ALL OVER THE ROAD WHICH COULD RESULT IN A CRASH. IF THE STEERING BOXES FOR THIS YEAR/MAKE VEHICLES ARE DEFECTED, WHY NOT COMPENSATE THE OWNERS FOR ALL THE EXPENSES. IT IS OBVIOUS THAT THESE PARTS FOR THIS YEAR VEHICLE IS IN FACT DEFECTED. HOW MANY COMPLAINTS/ACCIDENTS/INJURIES DOES IT TAKE BEFORE THESE ISSUES ARE ACKNOWLEDGED? I HAVE SPENT OVER $1,500.00 JUST IN THE BRAKING AND STEERING REPAIRS AND YET FACED AGAIN WITH MORE COST OR EITHER GET RID OF MY TRUCK THAT I HAD FOR 1 YEAR. *TR

NHTSA ODI #10281208

84,000 miles · Jul 23, 2009
Power Train

I WAS HEADING DOWN INTERSTATE RUNNING AROUND 70 MPH. NEXT THING I KNEW I WAS RED LINE ON MY RPM AND WAS SLOWING DOWN. HAD TO CALL A TOW TRUCK CAUSE TRANSMISSION WAS TORE SLAP OUT. I MOSTLY DRIVE ABOUT 70 MILES ROUND TRIP 5 DAYS A WEEK TO MY JOB OTHER THAN IT SETS IN THE DRIVE WAY. AFTER A BIG TOW BILL TO HOME I HAVE TO PAY AGAI…

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I WAS HEADING DOWN INTERSTATE RUNNING AROUND 70 MPH. NEXT THING I KNEW I WAS RED LINE ON MY RPM AND WAS SLOWING DOWN. HAD TO CALL A TOW TRUCK CAUSE TRANSMISSION WAS TORE SLAP OUT. I MOSTLY DRIVE ABOUT 70 MILES ROUND TRIP 5 DAYS A WEEK TO MY JOB OTHER THAN IT SETS IN THE DRIVE WAY. AFTER A BIG TOW BILL TO HOME I HAVE TO PAY AGAIN TO HAVE IT TOWED TO THE SHOP AND FIND OUT IT WILL BE A $1800 REPAIR. I HAVE BEEN A CHEVY OWNER ALL MY LIFE. HAD A 98 MODEL TRUCK JUST LIKE IT WENT TILL I ROLLED 250,000 ON IT WITH ONLY MINOR PROBLEMS. AND THIS ONE DOESN'T EVEN MAKE 85,000. *TR

NHTSA ODI #10278069

101,000 miles · Jul 17, 2009
Steering

2003 CHEVY 1500HD TRUCK, THIS TRUCK IS EQUIPPED WITH 4 WHEEL STEERING. THE TRUCK BEGAN TO STEER INCORRECTLY. IT WAS TAKEN TO GM DEALER. WORK WAS DONE TO FIX PROBLEM ONLY TO FIND OUT LATER THAT THE REAR WHEELS WERE NOW TURNED TO THE LEFT MAKING THE TRUCK GO DOWN THE ROADSOME WHAT SIDEWAYS ABOUT 6 TO10 INCHES..THIS MEANS THE FRO…

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2003 CHEVY 1500HD TRUCK, THIS TRUCK IS EQUIPPED WITH 4 WHEEL STEERING. THE TRUCK BEGAN TO STEER INCORRECTLY. IT WAS TAKEN TO GM DEALER. WORK WAS DONE TO FIX PROBLEM ONLY TO FIND OUT LATER THAT THE REAR WHEELS WERE NOW TURNED TO THE LEFT MAKING THE TRUCK GO DOWN THE ROADSOME WHAT SIDEWAYS ABOUT 6 TO10 INCHES..THIS MEANS THE FRONT END IN YOUR LANE AND THE BACK END IN SOMEONE ELSE'S. THIS COULD NOT BE STOPPED BY TURNING THE SYSTEM OFFA SAFETY FEATURE. GM WOULD NOT FIX OR ADMIT IT HAD A PROBLEM, SO I HAD THE TRUCK REPAIRED AGAIN AT MY COST. THIS A SAFETY HAZARD AND SHOULD BE FIX IMMEDIATELY BEFORE SOME ONE DIE. *TR

NHTSA ODI #10277156

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.