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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

What owners actually said

805 reports
91,300 miles · Oct 12, 2014
Service BrakesCrash

UPON TRYING TO STOP FOR TRAFFIC LIGHT TURNING RED A RIGID BRAKE LINE UNDER DRIVER SEAT BURST OPEN AND BRAKE PEDAL IMMEDIATELY WENT TO THE FLOOR PAN AND TRUCK WOULD NOT STOP, IT WAS RUSH HOUR AND OTHERS TRYING TO AVOID ME RUNNING THE RED LIGHT GOT IN AN ACCIDENT. MY TRUCK CONTINUED TO ROLL AS I STEERED TO THE SHOULDER ENGINE RUN…

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UPON TRYING TO STOP FOR TRAFFIC LIGHT TURNING RED A RIGID BRAKE LINE UNDER DRIVER SEAT BURST OPEN AND BRAKE PEDAL IMMEDIATELY WENT TO THE FLOOR PAN AND TRUCK WOULD NOT STOP, IT WAS RUSH HOUR AND OTHERS TRYING TO AVOID ME RUNNING THE RED LIGHT GOT IN AN ACCIDENT. MY TRUCK CONTINUED TO ROLL AS I STEERED TO THE SHOULDER ENGINE RUNNING THE ENTIRE TIME. ONCE I WAS SAFELY IN SHOULDER OF 4 LANE ROAD I USED E-BRAKE TO BRING TRUCK TO A HALT, AS MY BRAKE PEDAL WAS IN EFFECTIVE AT STOPPING MY TRUCK, GM SAYS MY BRAKE SYSTEM IS INDEPENDENT AND IF (A) LINE IS LOST THE OTHER WILL OFFER HALF THE BRAKING OF THE AUTO, THIS IS NOT TRUE, I LOST A BRAKE LINE, NOT MORE THAN 1 AND MY TRUCK HAS NO BRAKES AT ALL. EITHER I HAVE A UNIQUE TRUCK, I'M 2ND OWNER N BOUGHT IN 05 WITH 30K ON IT , OR GM IS MISTAKEN IN THE BRAKE DESIGN CAUSE 1 LINE FAILURE YEILDS NO BRAKES AT ALL. I THINK IF OUR CORPORATIONS CAN'T OR WON'T FOR THE SAKE OF ALMIGHTY DOLLAR DO THE RIGHT THING AND PUT OR USE BETTER MATERIALS, THEN YOU FOLKS NEED TO REQUIRE IT OR THAT THEY THE COMPANY RESPONSIBLE PAYS FOR REPAIRS AND LOSSES. SINCE WHEN IS IT EXCEPT ABLE TO BUILD SUCH A CRITICAL COMPONENT TO ONLY LAST 5-10 YRS. AND YOU FOLKS ALLOW THEM GET AWAY WITH IT. SO THE CONSUMER IS SCREWED, SO NOW WHEN FORD, DODGE, NISSAN, TOYOTA, MAZDA, N OTHERS DO THE SAME WE KNOW WE CAN'T LOOK TO NHTSA TO SAFEGUARD OUR KIDS OR OUR INVESTMENT OR OUR SAFETY. *TR

NHTSA ODI #10644135

48,953 miles · Oct 9, 2014
Service Brakes

APPLIED THE BRAKES AND THE BRAKE PEDAL WENT ALL THE WAY DOWN AND VEHICLE WOULDN'T STOP, IT LEAKED ALL THE BRAKE FLUID, BRAKE LINES RUSTED. *TR

NHTSA ODI #10643700

164,007 miles · Oct 9, 2014
Service Brakes

DRIVING ALONG AND CAME TO RED LIGHT,APPLIED BRAKE PEDAL AND IT WENT TO FLOOR, I APPLIED EMERGENCY BRAKE PEDAL TO STOP TRUCK, NO WARNING OF A BRAKE SYSTEM PROBLEM, MY ASE CERTIFIED TECHNICIAN INFORMED ME THAT A METAL BRAKE LINE FAILURE DUE TO CORROSION CAUSED THE LINE TO RUPTURE, HE ALSO STATED THAT THIS HAS BEEN AN ONGOING PROBL…

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DRIVING ALONG AND CAME TO RED LIGHT,APPLIED BRAKE PEDAL AND IT WENT TO FLOOR, I APPLIED EMERGENCY BRAKE PEDAL TO STOP TRUCK, NO WARNING OF A BRAKE SYSTEM PROBLEM, MY ASE CERTIFIED TECHNICIAN INFORMED ME THAT A METAL BRAKE LINE FAILURE DUE TO CORROSION CAUSED THE LINE TO RUPTURE, HE ALSO STATED THAT THIS HAS BEEN AN ONGOING PROBLEM AND ALSO THAT GM AND THE NHTSA IS AWARE OF THIS PROBLEM BUT HAVE NOT ISSUED A RECALL OR ANY TYPE OF NOTICE TO THE CONSUMER WARNING THEM OF A POTENTIALLY FATAL BRAKE SYSTEM FAILURE THAT CAN HAPPEN AT ANY TIME. *TR

NHTSA ODI #10643575

65,000 miles · Oct 9, 2014
Service Brakes

A BRAKE LINE RUPTURED, SERIOUSLY IMPAIRING THE BRAKING. THIS HAPPENED ON A DAY THAT ICE WAS ON THE ROAD, INCREASING THE POSSIBILITY OF AN ACCIDENT. THE BRAKE LINE WAS REPLACED, AND OTHERS INSPECTED AND DEEMED SAFE. ON OCTOBER 3, 2014, ANOTHER BRAKE LINE RUPTURED. THIS HAPPENED WHILE AT LOW SPEED. NO ACCIDENT OR DAMAGE OCCURRED.…

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A BRAKE LINE RUPTURED, SERIOUSLY IMPAIRING THE BRAKING. THIS HAPPENED ON A DAY THAT ICE WAS ON THE ROAD, INCREASING THE POSSIBILITY OF AN ACCIDENT. THE BRAKE LINE WAS REPLACED, AND OTHERS INSPECTED AND DEEMED SAFE. ON OCTOBER 3, 2014, ANOTHER BRAKE LINE RUPTURED. THIS HAPPENED WHILE AT LOW SPEED. NO ACCIDENT OR DAMAGE OCCURRED. I WILL HAVE THIS RUPTURED LINE REPLACED ALONG WITH ALL OTHER ORIGINAL BRAKE LINES. LAST GM PRODUCT I WILL BUY IN MY LIFETIME. *TR

NHTSA ODI #10643485

129,539 miles · Oct 6, 2014
Service Brakes

WHILE DRIVING AT 45 MPH I APPLIED PRESSURE TO BRAKE PEDAL IN ORDER TO STOP FOR SLOWING TRAFFIC. THE PEDAL WENT ALL THE WAY TO THE FLOOR AND THE VEHICLE FAILED TO STOP AS IT NORMALLY WOULD. I WAS ABLE TO STEER TOWARD THE SHOULDER OF THE ROADWAY TO AVOID A REAR END COLLISION WITH THE VEHICLE IN FRONT OF ME. INSPECTION OF THE TRU…

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WHILE DRIVING AT 45 MPH I APPLIED PRESSURE TO BRAKE PEDAL IN ORDER TO STOP FOR SLOWING TRAFFIC. THE PEDAL WENT ALL THE WAY TO THE FLOOR AND THE VEHICLE FAILED TO STOP AS IT NORMALLY WOULD. I WAS ABLE TO STEER TOWARD THE SHOULDER OF THE ROADWAY TO AVOID A REAR END COLLISION WITH THE VEHICLE IN FRONT OF ME. INSPECTION OF THE TRUCK REVEALED SEVERELY CORRODED BRAKE LINES WHERE A FAILURE OF THE BRAKE LINE RESULTED IN COMPLETE BRAKE FAILURE AND LOSS OF BRAKE SYSTEM PRESSURE. CORROSION OF THE BRAKE LINES AND ASSOCIATED HARDWARE FAR SURPASSES THE LEVEL OF CORROSION OF OTHER PARTS ON THE UNDERSIDE OF THE TRUCK. *TR

NHTSA ODI #10641813

100,023 miles · Oct 5, 2014
Service Brakes

I WAS DRIVING HOME FROM WORK, LUCKILY I LIVE 4 MILES FROM MY JOB. I HAD BRAKES AT THE STOP LIGHT I DROVE FOR ABOUT 1/4 MILE AND WENT TO APPLY BRAKES MY PEDDLE WENT ALL THE WAY TO THE FLOOR, I HAD ABSOLUTELY NO BRAKES. SOMEHOW I MADE IT HOME, I OPENED THE HOOD MY WIFE APPLIED THE BRAKE AND I HAD PIN HOLE CRACKS EVERYWHERE AND BRA…

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I WAS DRIVING HOME FROM WORK, LUCKILY I LIVE 4 MILES FROM MY JOB. I HAD BRAKES AT THE STOP LIGHT I DROVE FOR ABOUT 1/4 MILE AND WENT TO APPLY BRAKES MY PEDDLE WENT ALL THE WAY TO THE FLOOR, I HAD ABSOLUTELY NO BRAKES. SOMEHOW I MADE IT HOME, I OPENED THE HOOD MY WIFE APPLIED THE BRAKE AND I HAD PIN HOLE CRACKS EVERYWHERE AND BRAKE FLUID WAS COMING OUT OF THEM. I HAD THE TRUCK TOWED TO A MECHANIC HE SAID THE LINES WERE ALL TOTALLY RUSTED OUT. I HAVE READ THAT GM HAS USED SUB-PAR METALS ON THE UNDERCARRIAGE OF SOME VEHICLES. *TR

NHTSA ODI #10641518

10,930 miles · Oct 1, 2014
Service Brakes

I TOOK MY TRUCK IN FOR A ROUTINE OIL CHANGE AND TIRE ROTATION. I PARKED IT IN THE PARKING LOT OUTSIDE OF THE SHOP AND WENT IN AND SAT DOWN TO WAIT. ALL OF A SUDDEN AN EMPLOYEE FROM THE SHOP CAME IN AND ASKED ME IF I HAD BEEN HAVING TROUBLE WITH MY BRAKES, I REPLIED NO AS THEY HAD BEEN WORKING JUST FINE. HE TOLD ME WHEN HE WENT T…

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I TOOK MY TRUCK IN FOR A ROUTINE OIL CHANGE AND TIRE ROTATION. I PARKED IT IN THE PARKING LOT OUTSIDE OF THE SHOP AND WENT IN AND SAT DOWN TO WAIT. ALL OF A SUDDEN AN EMPLOYEE FROM THE SHOP CAME IN AND ASKED ME IF I HAD BEEN HAVING TROUBLE WITH MY BRAKES, I REPLIED NO AS THEY HAD BEEN WORKING JUST FINE. HE TOLD ME WHEN HE WENT TO PUSH THE BRAKES TO TAKE THE CAR INTO THEIR GARAGE THAT THE BRAKE PEDAL WENT STRAIGHT TO THE FLOOR. HE LOOKED UNDERNEATH THE TRUCK AND HE NOTICED THAT THERE WAS BRAKE FLUID SPEWING OUT ONE OF THE LINES WHICH HAD BUSTED. THERE WAS NO INDICATION OF ANY ISSUES WITH THE BRAKE SYSTEM PRIOR TO THEM COMPLETELY GIVING OUT. THEY TOOK ME BACK TO SHOW ME THE LINES AND I WAS ABLE TO SEE THAT ALL OF THE BRAKE LINES HAD BEEN COMPLETELY ERODED AND RUSTED. *TR

NHTSA ODI #10640551

126,300 miles · Sep 30, 2014
Service Brakes

I HAD JUST PULLED OF THE INTERSTATE AND WAS TRAVELING DOWN A SMALL ROAD . I PRESSED THE BRAKE PEDAL TO SLOW DOWN TO MAKE A LEFT TURN. THE PEDAL WENT ALL THE WAY TO THE FLOOR.THANKFULL THERE WAS NO TRAFFIC IN FRONT OF ME. ONCE EMERGENCY BRAKES EVENTUALLY BROUGHT ME TO A STOP,I GOT OUT THE TRUCK AND NOTICED A POOL OF BRAKE FLUID O…

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I HAD JUST PULLED OF THE INTERSTATE AND WAS TRAVELING DOWN A SMALL ROAD . I PRESSED THE BRAKE PEDAL TO SLOW DOWN TO MAKE A LEFT TURN. THE PEDAL WENT ALL THE WAY TO THE FLOOR.THANKFULL THERE WAS NO TRAFFIC IN FRONT OF ME. ONCE EMERGENCY BRAKES EVENTUALLY BROUGHT ME TO A STOP,I GOT OUT THE TRUCK AND NOTICED A POOL OF BRAKE FLUID ON THE ROAD. TO MY SURPRISE THE METAL BRAKE LINES HAD COMPLETELY RUSTED THROUGH . THANK GOD I WASN'T ON THE HIGHWAY WHEN THIS HAPPENED. *TR

NHTSA ODI #10640124

160,000 miles · Sep 29, 2014
Service Brakes

WHILE DRIVING DOWN THE ROAD AND COMING TO A TRAFFIC LIGHT, I PRESSED ON THE BRAKE AND THEY FAILED. THANK GOD THERE WAS A SHOULDER TO AVOID A SERIOUS ACCIDENT. THIS NEAR ACCIDENT WAS DUE TO THE RUSTED BRAKE LINES BLOWING OUT. *TR

NHTSA ODI #10640032

136,000 miles · Sep 25, 2014
Service Brakes

WHILE DRIVING LOST BRAKES , PEDAL WENT RIGHT TO THE FLOOR . HAD TO APPLY EMERGENCY BRAKES TO STOP. BRAKE LINE BLEW . *TR

NHTSA ODI #10638896

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.