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2003 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

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When problems were reported

Mileage at the reported incident

726 reports with mileage · 79 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 273 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 195 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

26 crash reports7 fire reports8 injury reports

Service Brakes complaints

273 reports
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70,000 miles · Sep 1, 2013
Service Brakes

I STEPPED ON THE BRAKES. MADE A COMPLETE STOP. THE BRAKE PEDAL THEN WENT TO THE FLOOR, THE WARNING DISPLAY STATED SERVICE BRAKES. WHEN I LOOKED UNDER MY TRUCK, ALL MY BRAKE LINES WERE SERIOUSLY BUBBLING WITH RUST AND ONE OF THE LINES RUPTURED. I PLAN ON REPLACING THEM WITH AFTERMARKET STAINLESS LINES. I FEEL THIS IS A SERIOUS PR…

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I STEPPED ON THE BRAKES. MADE A COMPLETE STOP. THE BRAKE PEDAL THEN WENT TO THE FLOOR, THE WARNING DISPLAY STATED SERVICE BRAKES. WHEN I LOOKED UNDER MY TRUCK, ALL MY BRAKE LINES WERE SERIOUSLY BUBBLING WITH RUST AND ONE OF THE LINES RUPTURED. I PLAN ON REPLACING THEM WITH AFTERMARKET STAINLESS LINES. I FEEL THIS IS A SERIOUS PROBLEM AND MAY COST LIVES IN THE FUTURE. PLEASE MAKE GM RECALL AND REPAIR THESE BRAKE LINES! *JS

NHTSA ODI #10538315

25,000 miles · Sep 1, 2013
Service Brakes

WHEN CHANGING OIL FOUND VERY CORRODED BRAKE LINES, STARTED DOUSING WITH USED, OIL HASN'T HELPED. UNDER TRUCK TODAY 2013 EVERYTHING IS CORODED 70,000 MILES. *JS

NHTSA ODI #10538299

124,999 miles · Aug 22, 2013
Service Brakes

BRAKES FAILED COMING HOME FROM A ROUTINE ERRAND. APPLIED BRAKES AND BRAKES FAILED DUE TO RUSTED BRAKE LINES. LOST BRAKE FLUID AND USE OF FRONT BRAKES. ADVISED BY AUTOMOTIVE REPAIR SHOP ALL BRAKE LINES RUSTED AND NEED TO BE REPLACED. TRUCK IS WELL MAINTAINED AND SERVICED QUARTERLY FOR OIL AND/OR FLUID CHANGES. TRUCK ALSO SERVICED…

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BRAKES FAILED COMING HOME FROM A ROUTINE ERRAND. APPLIED BRAKES AND BRAKES FAILED DUE TO RUSTED BRAKE LINES. LOST BRAKE FLUID AND USE OF FRONT BRAKES. ADVISED BY AUTOMOTIVE REPAIR SHOP ALL BRAKE LINES RUSTED AND NEED TO BE REPLACED. TRUCK IS WELL MAINTAINED AND SERVICED QUARTERLY FOR OIL AND/OR FLUID CHANGES. TRUCK ALSO SERVICED ANNUALLY FOR A CHECK UP. NO ISSUES REPORTED BY DEALER (07/2012). FROM DOING MY OWN RESEARCH THERE HAVE BEEN AN OVERWHELMING AMOUNT OF COMPLAINTS REGARDING THE FAILURE OF THESE BRAKE LINES IN GM TRUCKS BUILT FROM 2000-2003. *TR

NHTSA ODI #10536751

93,000 miles · Aug 14, 2013
Service Brakes

MY DOG AND I HOPPED INTO MY 2003 SILVERADO SS TO VISIT MY MOTHER WHO LIVES ONLY ABOUT 15 MINUTES AWAY. AS I WAS APPROACHING A STOP LIGHT "A BUSY ROUTE" THAT WAS TURNING YELLOW AND I WENT TO APPLY THE BRAKES AND IT WENT TO THE FLOOR! LUCKILY WE HAD ENOUGH TIME TO MAKE IT THROUGH. MY MOTHERS HOUSE IS JUST ON THE OTHER SIDE AND I U…

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MY DOG AND I HOPPED INTO MY 2003 SILVERADO SS TO VISIT MY MOTHER WHO LIVES ONLY ABOUT 15 MINUTES AWAY. AS I WAS APPROACHING A STOP LIGHT "A BUSY ROUTE" THAT WAS TURNING YELLOW AND I WENT TO APPLY THE BRAKES AND IT WENT TO THE FLOOR! LUCKILY WE HAD ENOUGH TIME TO MAKE IT THROUGH. MY MOTHERS HOUSE IS JUST ON THE OTHER SIDE AND I USED THE E BRAKE TO MAKE IT INTO HER DRIVEWAY! I GOT OUT CRAWLED UNDER THE TRUCK TO SEE THE MAIN HARD BRAKE LINE WAS SEVERELY RUSTED AND FOUND IT LEAKING. I THOUGHT TO MY SELF [XXX] WHAT IF I 20 SECONDS LATER? WHAT IF THE LIGHT WAS ALREADY RED? MY DOG MYSELF AND MY BELOVED TRUCK COULD HAVE ALL BEEN IN A HORRIBLE ACCIDENT AND COULD OF ALSO INJURED ANOTHER INNOCENT DRIVER! SO I DECIDED TO GOOGLE IT TO FIND THAT THERE IS [XXX] TON OF OTHER PEOPLE WHO HAVE THE SAME ISSUE AND THAT THERE IS NO RECALL WHAT A LOAD OF BS!!! AND THIS IS WHAT BROUGHT ME TO HERE. A TRUCK DOWN AND A VERY UNHAPPY CAMPER. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10535431

90,674 miles · Aug 12, 2013
Service Brakes

BACKING OUT OF MY DRIVEWAY, MY BRAKE PEDAL WHEAT TO THE FLOOR AND STOPPED SLOWER THAN USUAL. I OPENED THE HOOD AND FOUND THE FRONT LEFT BRAKE LINE HAD BURST. ALL THE OTHER BAKE LINES ARE IN TERRIBLE RUSTY CONDITION. *TR

NHTSA ODI #10534809

59,000 miles · Aug 10, 2013
Service Brakes

I STOPPED AT A FAST FOOD ESTABLISHMENT AND WHEN I CAME OUT, I SAW BRAKE FLUID PUDDLED BY THE FRONT OF MY VEHICLE. I LOOKED UNDER THE TRUCK AND SAW THE FLUID LEAKING OUT OF VERY CORRODED LINES. I CALLED A TOW TRUCK AS I WAS FAR FROM HOME. I HAD TO HAVE ALL THE BRAKE LINES REPLACED DUE TO CORROSION. I RECENTLY FOUND OUT THIS IS A …

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I STOPPED AT A FAST FOOD ESTABLISHMENT AND WHEN I CAME OUT, I SAW BRAKE FLUID PUDDLED BY THE FRONT OF MY VEHICLE. I LOOKED UNDER THE TRUCK AND SAW THE FLUID LEAKING OUT OF VERY CORRODED LINES. I CALLED A TOW TRUCK AS I WAS FAR FROM HOME. I HAD TO HAVE ALL THE BRAKE LINES REPLACED DUE TO CORROSION. I RECENTLY FOUND OUT THIS IS A VERY COMMON OCCURRENCE. *TR

NHTSA ODI #10534683

98,000 miles · Aug 10, 2013
Service Brakes

MY WIFE AND NEWBORN CHILD WERE IN THE TRUCK, WHEN ALL OF THE SUDDEN THE BRAKES STOPPED WORKING. FURTHER INSPECTION INDICATES THAT THE METAL BRAKE LINE RUSTED THROUGH AND BURST. LUCKILY THEY WERE TURNING AND GOING AROUND 10 MPH OR THIS COULD HAVE BEEN CATASTROPHIC. *TR

NHTSA ODI #10534649

120,000 miles · Aug 7, 2013
Service Brakes

I WAS PULLING A TRAILER FULL OF FIREWOOD OUT OF A PASTURE AND THE BRAKE PEDAL WENT TO THE FLOOR AND THE SERVICE BRAKE SYSTEM LIGHT CAME ON THE DASH. THE VEHICLE STOPPED AFTER GOING ABOUT ANOTHER 10 FEET AND I GOT OUT AND FOUND A LARGE AMOUNT OF BRAKE FLUID ON THE GROUND UNDER THE DRIVER'S DOOR. LOOKED UNDER THE TRUCK AND FOUND…

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I WAS PULLING A TRAILER FULL OF FIREWOOD OUT OF A PASTURE AND THE BRAKE PEDAL WENT TO THE FLOOR AND THE SERVICE BRAKE SYSTEM LIGHT CAME ON THE DASH. THE VEHICLE STOPPED AFTER GOING ABOUT ANOTHER 10 FEET AND I GOT OUT AND FOUND A LARGE AMOUNT OF BRAKE FLUID ON THE GROUND UNDER THE DRIVER'S DOOR. LOOKED UNDER THE TRUCK AND FOUND A PIN HOLE IN THE BRAKE LINE AND BRAKE FLUID WOULD SPRAY OUT WHEN I PUSHED ON THE BRAKES. THE BRAKE LINES WERE SEVERELY RUSTED AND I WAS ABLE TO SNAP THE BRAKE LINE IN HALF WITH LITTLE PRESSURE WHEN I REPAIRED IT THERE IN THE FIELD TO GET HOME. *TR

NHTSA ODI #10534046

130,343 miles · Aug 4, 2013
Service Brakes

I HAD JUST GOT WORK AND STARTED TO DRIVE HOME, WHEN I APPROACHED THE FIRST STOP LIGHT MY BRAKE PEDAL WENT TO THE FLOOR. I WAS ABLE TO STOP MY TRUCK IN TIME BECAUSE I WAS DRIVING AT A LOW RATE OF SPEED AND THERE WERE NO CARS IN FRONT OF ME. I PULL OFF THE ROAD INTO A NEARBY PARKING LOT AND GOT OUT TO SEE IF THERE WAS FLUID ANYWH…

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I HAD JUST GOT WORK AND STARTED TO DRIVE HOME, WHEN I APPROACHED THE FIRST STOP LIGHT MY BRAKE PEDAL WENT TO THE FLOOR. I WAS ABLE TO STOP MY TRUCK IN TIME BECAUSE I WAS DRIVING AT A LOW RATE OF SPEED AND THERE WERE NO CARS IN FRONT OF ME. I PULL OFF THE ROAD INTO A NEARBY PARKING LOT AND GOT OUT TO SEE IF THERE WAS FLUID ANYWHERE AROUND THE TRUCK. IT WAS LEAKING FROM UNDER THE TRUCK NEAR THE DRIVER DOOR. I GOT DOWN TO LOOK UNDER IT AND NOTICED 4 LONG BRAKE LINES NEXT TO THE FRAME THAT WERE RUSTED VERY BADLY. I DIDN'T TAKE NOTICE TO WITCH WAS LEAKING DUE TO THE AMOUNT OF CORROSION ON THEM. I THEN BEGAN TO LOOK AT ALL THE LINES AND THEY ALL APPEARED TO BE RUSTED VERY BADLY. I HAD THE TRUCK TOWED AND HAVE NOT YET HAD IT FIXED. IM PRICING OUT COMPLETE KITS AND DO HAVE THE MONEY TO GET IT YET. I HOPE THAT GM CAN COME UP WITH A RESOLUTION SO THAT OTHER OWNERS DO NOT HAVE ACCIDENTS OR FATALITIES DO TO THIS ONGOING PROBLEM. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10533516

116,451 miles · Jul 16, 2013
Service Brakes

TO PREPARE FOR A ROUTINE OIL CHANGE, I WAS LOOKING OVER ENGINE COMPARTMENT WHEN I NOTICE SEVERELY RUSTED BRAKE LINES. AT THE REPAIR FACILITY WE PUT CAR ON RACK AND SAW SIGNIFICANT (90%) RUSTED BRAKE LINES. I AM HAVING ALL BRAKE LINES REPLACED TO KNOW I AM OPERATING A VEHICLE THAT I WILL STOP WHEN I NEED IT TO. I SEE NO VIABLE AL…

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TO PREPARE FOR A ROUTINE OIL CHANGE, I WAS LOOKING OVER ENGINE COMPARTMENT WHEN I NOTICE SEVERELY RUSTED BRAKE LINES. AT THE REPAIR FACILITY WE PUT CAR ON RACK AND SAW SIGNIFICANT (90%) RUSTED BRAKE LINES. I AM HAVING ALL BRAKE LINES REPLACED TO KNOW I AM OPERATING A VEHICLE THAT I WILL STOP WHEN I NEED IT TO. I SEE NO VIABLE ALTERNATIVE ACTION. I'VE BEEN DRIVING 20 YEARS WITH SUBURBANS AND NEVER HAVE SEEN SUCH POOR QUALITY MATERIAL FOR AN IMPORTANT SYSTEM. *TR

NHTSA ODI #10525188

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA11001 · Brake Line Corrosion Failure

Opened Jan 5, 2011 · Closed Apr 8, 2015

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Additional source detail variants (2)

Service Brakes, Hydraulic:foundation Components:hoses, Lines/piping, And Fittings

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

Service Brakes, Hydraulic

On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin.The subject vehicles represent the first five MY's of GM's GMT800 platform production, of which approximately 2,038,504 vehicles were sold in salt states (the subject vehicles).The GMT800 platform includes the following vehicles:1999-2007 Chevrolet Silverado and GMC Sierra 1500, 2500 and 3500 series pick-up trucks; 2000-2006 Chevrolet Suburban, Chevrolet Tahoe and GMC Yukon sport utility vehicles; and 2002-2006 Cadillac Escalade and Chevrolet Avalanche sport-utility vehicles.General Motors produced a total of approximately 10,427,062 GMT800 vehicles for sales in the United States, including almost 5 million that were sold in salt states.Although there are over 60 different brake pipe routing configuration used in GMT800 vehicles, with the exception of the rear crossover pipes in MY 200x-2007 vehicles that changed from rear disc to drum brakes, all of the vehicles use brake pipes from the same supplier with a common double-wall, brazed steel pipe design with a combination of hot dip Zinc-Aluminum corrosion protection coating and Aluminum paint outer layer known in the industry as AlGal (ASTM-B750). ODI analysis of field data regarding GMT800 vehicles identified a total of 3,645 complaints of brake pipe corrosion failures, including 107 alleging crashes, and 40 injuries.Though only 20% of total GMT800 production, due to age and region the subject vehicles account for a disproportionate share of the failure experience; with 2,702 of the complaints (75%), 88 of the crashes (82%) and 20 of the injuries (50%) reported in those vehicles.Analysis of the complaints showed strong correlations to vehicle age and region.For vehicles with less than 8 years of service, the complaint rates were minimal for all regions.In the salt states the failure rates begin to climb as the vehicles advance in age, particularly in the Northeast corner of the United States.The complaint rates in the salt states go from less than 0.1 incident per thousand vehicles (IPTV) at 7 years in service to over 1.0 IPTV after the 12th year of service for the subject pickup trucks and utility vehicles.Most of the failures reported to ODI occurred in vehicles with more than 10 years in service.ODI?s investigation did not identify any specific defect conditions that were causing or contributing to the brake pipe failures.Nor did the analysis isolate the problem to any subject vehicle sub-populations when analyzed by vehicle type or production range.The investigation found that vehicles experiencing brake pipe corrosion failures were likely to have general patterns of excessive corrosion on the majority of the brake pipe assembly and appear to be occurring due to expected wear out for the brake pipe coating material used in the subject vehicles and the environmental conditions in severe corrosion states.A safety-related defect has not been identified at this time.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor t

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.