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2002 Chevrolet Silverado 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Silverado 1500 do not stand out strongly from the model-year median of 525.

About this comparison →

When problems were reported

Mileage at the reported incident

443 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 184 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

45 crash reports5 fire reports15 injury reports

What owners actually said

509 reports
Mileage unknown · Apr 9, 2010
Service Brakes, HydraulicStructure

RUSTED BRAKE LINES POSSIBLE BRAKE FAILURE. *TR

NHTSA ODI #10324767

86,980 miles · Apr 9, 2010
Service Brakes, Hydraulic

THIS IS A FOLLOW UP COMPLAINT TO ONE I CALLED IN TO THE NHTSA TO REPORT THIS PROBLEM. I TOO HAD A BRAKE LINE RUPTURE ON MY 2002 CHEVY PICKUP AND MY BRAKES FAIL AS A RESULT OF CORRODED BRAKE LINES. THIS TRUCK HAD ALREADY BEEN RECALLED DUE TO THE WHEEL SPEED SENSOR FAILING AT LOW SPEED WHICH THEY GM) ALSO ATTRIBUTED TO CORROSION. …

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THIS IS A FOLLOW UP COMPLAINT TO ONE I CALLED IN TO THE NHTSA TO REPORT THIS PROBLEM. I TOO HAD A BRAKE LINE RUPTURE ON MY 2002 CHEVY PICKUP AND MY BRAKES FAIL AS A RESULT OF CORRODED BRAKE LINES. THIS TRUCK HAD ALREADY BEEN RECALLED DUE TO THE WHEEL SPEED SENSOR FAILING AT LOW SPEED WHICH THEY GM) ALSO ATTRIBUTED TO CORROSION. AND JUST LAST MONTH THEY FAILED BECAUSE OF THE LINE CORRODING AND RUPTURING. I ATTEMPTED TO COME TO A STOP AT AN INTERSECTION WHEN I APPLIED THE BRAKES AND THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOORBOARD. I EVENTUALLY STOPPED JUST SHORT OF THE INTERSECTION AND WAS ABLE TO DRIVE THE TRUCK TO A SERVICE STATION. I GOT OUT OF THE TRUCK AND SAW THE BRAKE FLUID LEAKING OUT OF THE RUPTURED BRAKE LINE BENEATH THE DRIVER'S SIDE DOOR. I TOOK THE TRUCK IN AND WAS INFORMED THE BRAKE LINES WERE ROTTED OUT AND WOULD HAVE TO BE REPLACED. $1800 DOLLARS LATER I GOT MY TRUCK BACK. LET'S SEE HOW LONG THEY LAST THIS TIME.. *TR

NHTSA ODI #10324687

Mileage unknown · Apr 9, 2010
Service Brakes, Hydraulic

2002 CHEVROLET SILVERADO WITH BRAKE PROBLEMS. *DT THE CONSUMER STATED THE BRAKES AND ROTORS HAD TO BE REPLACED TWICE. ALSO, THE ABS NEEDED TO BE REPLACED, BUT THE PART ALONE IS $1,000 AND THE LABOR IS $600.00. THE ABS ACTIVATED AT LOW SPEEDS. *JB

NHTSA ODI #10313171

111,111 miles · Apr 8, 2010
Service Brakes, Hydraulic

AFTER DRIVING 400 MILES TO LAUREL SPRINGS ,NC FROM BALTIMORE ,MD THROUGH MOUNTAIN ROADS AND ARRIVING AT OUR DESTINATION MY WIFE PARKED OUR TRUCK , WE GOT OUT TO GO IN AND OPEN UP THE HOUSE. I THEN WENT BACK TO THE TRUCK AND GOT IN TO MOVE IT CLOSER TO THE HOUSE TO UNPACK OUR BELONGINGS FOR A WEEKS VACATION. I STARTED THE VEHIC…

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AFTER DRIVING 400 MILES TO LAUREL SPRINGS ,NC FROM BALTIMORE ,MD THROUGH MOUNTAIN ROADS AND ARRIVING AT OUR DESTINATION MY WIFE PARKED OUR TRUCK , WE GOT OUT TO GO IN AND OPEN UP THE HOUSE. I THEN WENT BACK TO THE TRUCK AND GOT IN TO MOVE IT CLOSER TO THE HOUSE TO UNPACK OUR BELONGINGS FOR A WEEKS VACATION. I STARTED THE VEHICLE AND PLACED IT IN DRIVE ONLY TO HAVE THE BRAKES GO ALL THE WAY TO THE FLOOR . I THEN TOOK A FLASHLIGHT AND HAD MY SON PUMP THE BRAKE PEDAL AND BRAKE FLUID WAS GUSHING FROM THE BRAKELINE. I TOOK A FILE AND SCRAPED WHAT LOOKS LIKE LITTLE BALLS OF RUST AND BEHIND THE TEN OR SO BALLS FOUND A HOLE THE SIZE OF BALL POINT PEN TIP.I THEN SPENT TWO DAYS REPLACING THE BRAKE LINE FORM PARTS AT THE NOT SO CLOSE AUTO ZONE. I FIND IT HARD TO BELIEVE THAT 8 YEAR OLD BRAKE LINES WOULD RUST THAT BADLY , I'VE HAD 20 YEAR OLD VEHICLE S THAT DIDN'T HAVE BRAKE LINES RUST OUT. I'M JUST LUCKY THAT THE LINE BROKE AFTER GETTING TO MY DESTINATION AND NOT ON THE MOUNTAIN ROADS WE WERE TRAVELING. I HAVE THE OLD BRAKE LINE BUT LEFT IT AT THE HOUSE IN NC. *TR

NHTSA ODI #10324548

140,262 miles · Apr 6, 2010
Service Brakes, Hydraulic

AS MY WIFE PULLED INTO HER PARKING SPACE AT WORK, THE BRAKE PEDAL WENT TO THE FLOOR. SHE WAS ABLE TO STOP, GOT OUT AND BRAKE FLUID WAS LEAKING FROM UNDER THE TRUCK AROUND THE DRIVER DOOR AREA. SINCE SHE WORKS AT A GMC TRUCK DEALERSHIP SHE HAD ONE OF THE TECHS LOOK AT IT AND FOUND A HOLE IN ONE BRAKE LINE AND OTHERS CORRODED. …

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AS MY WIFE PULLED INTO HER PARKING SPACE AT WORK, THE BRAKE PEDAL WENT TO THE FLOOR. SHE WAS ABLE TO STOP, GOT OUT AND BRAKE FLUID WAS LEAKING FROM UNDER THE TRUCK AROUND THE DRIVER DOOR AREA. SINCE SHE WORKS AT A GMC TRUCK DEALERSHIP SHE HAD ONE OF THE TECHS LOOK AT IT AND FOUND A HOLE IN ONE BRAKE LINE AND OTHERS CORRODED. THEY REPLACED 4 BRAKE LINES AND ONE REAR BRAKE LINE DUE TO CORROSION. THE TRUCK IS A 2002 CHEVROLET SILVERADO. *TR

NHTSA ODI #10324104

125,000 miles · Mar 18, 2010
Service Brakes, Hydraulic

ABS OPERATION GOES INTO ANTI-LOCK AT LOW SPEEDS MAKING THE TRUCK HARD TO STOP . SENSORS AND PICK UPS CLEANED 12/1/04 . *TR

NHTSA ODI #10320672

106,000 miles · Mar 12, 2010
Electrical SystemService Brakes, Hydraulic

I HAVE A 2002 CHEVY 4X4 PICKUP THAT HAS INTRMITENT NO BRAKES AT SLOW SPEED 3 TO 10 MILES PER HOUR IT HAS HAPENED 3 TIMES IN THE LAST 2 WEEKS . THEY TELL ME THE FRONT WHEEL SPEED SENSORS ARE TO BLAME ?

NHTSA ODI #10319240

63,400 miles · Mar 1, 2010
Service Brakes, HydraulicCrash

I WAS PULLING INOT A PARKING SPACE AT DUNKIN DONUTS AND WHEN I APPLIED THE BRAKE TO STOP IT MADE A NOISE AS IF THE ANTI-LOCK SYSTEM WAS GOING TO KICK ON BUT IMMEDIATELY STOPPED AND MY BRAKE PEDAL FROZE STUCK AT THE TOP OF DEPRESSION LEAVING ME WITH NO BRAKE AT ALL. I HIT THE CEMENT STOP BUMPER POLE, LUCKILY IT WAS THERE, AND CAU…

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I WAS PULLING INOT A PARKING SPACE AT DUNKIN DONUTS AND WHEN I APPLIED THE BRAKE TO STOP IT MADE A NOISE AS IF THE ANTI-LOCK SYSTEM WAS GOING TO KICK ON BUT IMMEDIATELY STOPPED AND MY BRAKE PEDAL FROZE STUCK AT THE TOP OF DEPRESSION LEAVING ME WITH NO BRAKE AT ALL. I HIT THE CEMENT STOP BUMPER POLE, LUCKILY IT WAS THERE, AND CAUSED DAMAGE TO THE FRONT END OF MY TRUCK.(BUMPER & FRAMEWORK). GOOD THING THIS OCCURED HERE WITHIN A PARKING AREA AND NOT OUT ON THE ROAD AT AN INTERSECTION WHICH I JUST WENT THROUGH. THIS WAS THE FIRST TIME THIS HAS HAPPENED BUT IT MAKES ME VERY WEARY OF THE BRAKING SYSTEM. I DISCONNECTED THE FUSE TO THE ABS SYSTEM SO THIS WILL NOT OCCUR AGAIN UNTIL IT IS INVESTIGATED FURTHER. *TR

NHTSA ODI #10315167

131,500 miles · Mar 1, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500 HD. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 45-50 MPH ON NORMAL ROAD CONDITIONS. THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE RESTARTED AFTER WAITING 10-15 MINUTES. THE VEHICLE RESUMED NORMAL OPERATION. THERE WAS A SEPARATE OCCASION THE VEHICLE EXPERIENCED THE IDENTIC…

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TL*THE CONTACT OWNS A 2002 CHEVROLET SILVERADO 1500 HD. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 45-50 MPH ON NORMAL ROAD CONDITIONS. THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE RESTARTED AFTER WAITING 10-15 MINUTES. THE VEHICLE RESUMED NORMAL OPERATION. THERE WAS A SEPARATE OCCASION THE VEHICLE EXPERIENCED THE IDENTICAL FAILURE. THE VEHICLE HAS NOT BEEN INSPECTED FOR THE MALFUNCTION AT THIS TIME. THE FAILURE MILEAGE WAS 131,500. UPDATED 04/20/2010. *LJ UPDATED 09/21/10

NHTSA ODI #10315133

70,000 miles · Mar 1, 2010
Service Brakes, HydraulicCrash

I HAVE A 2002 SILVERADO. THE ANTI-LOCK BRAKE SYSTEM ACTIVATES AT VERY LOW SPEEDS AS DESCRIBED IN NHTSA CAMPAIGN ID NUMBER 05V379000. I LIVE IN ILLINOIS BUT DID NOT RECEIVE A RECALL NOTICE FROM GM OR MY DEALER. I CALLED CHEVROLET AND THEY MAINTAIN THERE IS NO RECALL ON MY TRUCK. THIS IS A VERY DANGEROUS ISSUE. *TR

NHTSA ODI #10315124

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA04011 · Parking Brake Failure

Opened Apr 9, 2004 · Closed May 10, 2005

Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (4)

Parking Brake:conventional

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake:conventional:mechanical:linkage And Cable

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Parking Brake

IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE03057 · Parking Brake Failure

Opened Dec 8, 2003 · Closed Apr 9, 2004

Status: closed (inferred from source dates) · Parking Brake

ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.