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1999 Chevrolet Malibu

Owner reports · Recalls · Investigations

More warning signs than most Malibu years

Owner complaints for the 1999 Chevrolet Malibu are substantially higher than the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

265 reports with mileage · 524 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 292 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 144 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 138 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

44 crash reports2 fire reports30 injury reports

Service Brakes, Hydraulic complaints

292 reports
Clear category filter
191,400 miles · Mar 7, 2012
Parking BrakeService Brakes, Hydraulic

WHEN PARKING BRAKE WAS APPLIED, A LOAD POPPING NOISE WAS HEARD. THE LEFT REAR CABLE POPPED OUT OF THE PARKING BRAKE EQUALIZER SINCE THE PART WAS RUSTED OUT. I AM VERY CONCERNED AS I AM WELL AWARE OF THE HIGH MILEAGE OF THIS VEHICLE. IT IS STILL A POPULAR CAR ON THE ROAD TODAY. *TR

NHTSA ODI #10450656

Mileage unknown · Dec 5, 2011
Electrical SystemFuel System, GasolineLatches/locks/linkages

I BOUGHT THIS CAR FROM A PRIVATE OWNER NOT A DEALERSHIP. THE ONLY PROBLEM IT HAD WHEN WE BOUGHT IT WAS THE FUEL GAUGE DID NOT WORK. NOW ALMOST A YEAR LATER I HAVE MULTIPLE PROBLEMS. THE WORST IS WHILE DRIVING DOWN THE ROAD AT 65 MPH MY CAR JUST SHUTS OFF, NO WARNING, THE STEERING LOCKS UP AND THIS HAPPENED WITH MY 2 CHILDREN …

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I BOUGHT THIS CAR FROM A PRIVATE OWNER NOT A DEALERSHIP. THE ONLY PROBLEM IT HAD WHEN WE BOUGHT IT WAS THE FUEL GAUGE DID NOT WORK. NOW ALMOST A YEAR LATER I HAVE MULTIPLE PROBLEMS. THE WORST IS WHILE DRIVING DOWN THE ROAD AT 65 MPH MY CAR JUST SHUTS OFF, NO WARNING, THE STEERING LOCKS UP AND THIS HAPPENED WITH MY 2 CHILDREN IN THE CAR IT WAS VERY SCARY. THEN WHILE SITTING AT A RED LIGHT WHEN I GOT READY TO DRIVE IT DIED ON ME AGAIN. EACH TIME I HAVE HAD TO PULL OVER, SIT FOR A FEW MINUTES, THEN TRY TO RESTART AND IT USUAL DOES UNTIL DEC. 2. IT DIED AND NOW IT WILL NOT START. IT WILL CRANK, THE FUEL PUMP IS WORKING AND I HAVE SPARK. OTHER PROBLEMS: WHILE CHECKING OIL ONE DAY I LEANED AGAINST CAR AND IT SHOCKED ME; BRAKE LIGHTS WORK WHEN THEY WANT TO; CANNOT LOCK DOORS FROM DRIVERS SIDE; COOLANT HAS TO BE REFILLED EVERY WEEK (NO LEAKS HAVE BEEN FOUND); TRUNK IS NOT WANTING TO OPEN WITH BUTTON OR KEY; RADIO/ANTENNA GETS 1 STATION; A/C WORKED WHEN WE GOT IT AND APPARENTLY THE DIODE OR SOMETHING WENT BAD BUT YOU CANNOT BUY JUST THE DIODE. I AM TIRED OF ALL OF THESE PROBLEMS AND HAVE READ MANY OTHERS LIKE THESE. MY MAIN CONCERN IS THE CAR DIEING WHILE DRIVING DOWN ROAD AND LOCKING EVERYTHING UP. *TR

NHTSA ODI #10438536

82,000 miles · Sep 24, 2011
Service Brakes, Hydraulic

WHILE DRIVING MY 1999 CHEVROLET MALIBU MY BRAKE PEDAL FELL TO THE FLOOR NO BRAKES FORTUNATELY I WAS CLOSE TO MY REPAIR SHOP MY MECHANIC FOUND A RUSTED THRU BRAKE FLUID LINE CAUSED BRAKE FLUID TO LEAK OUT LOOSING BRAKING ACTION A PARTIAL LINE WAS INSTALLED THE REMAINING BRAKE & GASOLINE LINES ARE BADLY RUSTED. *TR

NHTSA ODI #10427054

154,753 miles · Nov 5, 2010
Air BagsService Brakes, HydraulicCrashInjury

WAS DRIVING ABOUT 30 MPH AND TRAFFIC STOPPED. I APPLIED THE BRAKES AND THE CAR FAILED TO SLOW RESULTING IN A THREE CAR ACCIDENT. *TR

NHTSA ODI #10364205

119,676 miles · Dec 22, 2006
Electrical SystemElectronic Stability ControlService Brakes, Hydraulic

I PURCHASED A 1999 CHEVY MALIBU IN NOVEMBER 2003. I HAVE REPLACED THE BRAKE PADS AT LEAST 10 TIMES ($20 EACH TIME), THE ROTORS HAVE BEEN REPLACED 3 TIMES ($70 EACH TIME). THE BRAKES GIVE YOU NO WARNING THEY JUST QUIT SUDDENLY WHICH HAS ALMOST CAUSED SEVERAL ACCIDENTS. THE ABS LIGHT ALWAYS COMES ON AND WHEN THIS HAPPENS YOU CAN …

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I PURCHASED A 1999 CHEVY MALIBU IN NOVEMBER 2003. I HAVE REPLACED THE BRAKE PADS AT LEAST 10 TIMES ($20 EACH TIME), THE ROTORS HAVE BEEN REPLACED 3 TIMES ($70 EACH TIME). THE BRAKES GIVE YOU NO WARNING THEY JUST QUIT SUDDENLY WHICH HAS ALMOST CAUSED SEVERAL ACCIDENTS. THE ABS LIGHT ALWAYS COMES ON AND WHEN THIS HAPPENS YOU CAN GUARANTEE THE IGNITION SWITCH IS ABOUT TO LOCK UP ON YOU. THE REAR WINDOWS QUIT WORKING, I HEAR A WEIRD POPPING NOISE COMING FROM THE REAR OF THE VEHICLE WHILE DRIVING DOWN THE HIGHWAY. THE ANTI THEFT SYSTEM HAS CAME ON 6 OR 7 TIMES AND WILL NOT ALLOW ME TO CRANK THE CAR(ONCE IT HAPPENED WHILE MY CHILD WAS HAVING AN ASTHMA ATTACK AND I WAS ATTEMPTING TO TAKE HIM TO THE ER). IF YOU HIT A BUMP IN THE ROAD SOMETIMES IT SOUNDS LIKE A SMALL EXPLOSION IN THE FRONT END AND CAUSES THE STEERING WHEEL TO JERK UNCONTROLLABLY FOR SEVERAL MILES. I HAVE TAKEN THIS VEHICLE TO SEVERAL MECHANICS WHO ABSOLUTELY REFUSE TO WORK ON IT BECAUSE OF THE GENERAL FACT THAT IT IS A 1999 MALIBU, NOW MY IGNITION HAS COMPLETELY QUIT, ACTUALLY IT HUNG IN THE START POSITION AND WAS MAKING MY STARTER GRIND AND ALMOST CATCH FIRE, THIS HAS HAPPENED SEVERAL ABOUT 15 TIMES, BUT USUALLY AFTER JIGGLING THE KEY A FEW TIMES IT COMES UNDONE, BUT NOT THIS TIME. MY DAD HAD TO TAKE MY BATTERY OFF IN ORDER TO MAKE THE ENGINE DIE. SO NOW MY EMPLOYER GOT SO FED UP WITH ME BEING LATE OR CALLING IN BECAUSE OF MY CAR PROBLEMS THAT I WAS TERMINATED. I AM A SINGLE MOM WITH 2 CHILDREN, BOTH HAVE CHRONIC ASTHMA AND HAVE TO BE RUSHED TO THE ER WITH SEVERE ASTHMA ATTACKS ALL THE TIME, AND NOW I HAVE NO WAY TO TAKE THEM SHOULD THE NEED ARISE. THE PARTS ARE GOING TO COST ME $200 AND THE COST OF LABOR AND NOW I HAVE NO JOB. IF YOU CALL CHEVROLET ALL THEY TELL YOU IS TO TAKE IT TO A DEALER AND LET THE MECHANIC LOOK AT IT FOR A FEE, AND THEN THEY WANT TO CHARGE YOU MORE THAN I MAKE IN 2 MONTHS, AND THEY NEVER EVEN ASK YOU ANY PERSONAL INFO SO THERE ARE NO DOCUMENTED CLAIMS ON YOUR CALLS. *NM

NHTSA ODI #10176850

5,000 miles · Aug 20, 2006
Engine And Engine CoolingEquipmentExterior Lighting

ROTOR REPLACEMENT X 3. SUSPENSION - FRONT REPLACED. CALIPERS X3. TIRE WEAR AND LEAKS - REPLACED ANNUALLY. RADIO - BAD WIRING. A/C IN DASH WIRING REPLACED TWICE. REAR LIGHT ASSEMBLY REPLACED TWICE. LEAKING IN REAR LIGHT ASSEMBLY AND TRUNK. COOLANT LEAK - 8/06 AT 74000 MILES. MECHANIC BELIEVES IT IS THE WATER PUMP. A/C SENSOR REPL…

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ROTOR REPLACEMENT X 3. SUSPENSION - FRONT REPLACED. CALIPERS X3. TIRE WEAR AND LEAKS - REPLACED ANNUALLY. RADIO - BAD WIRING. A/C IN DASH WIRING REPLACED TWICE. REAR LIGHT ASSEMBLY REPLACED TWICE. LEAKING IN REAR LIGHT ASSEMBLY AND TRUNK. COOLANT LEAK - 8/06 AT 74000 MILES. MECHANIC BELIEVES IT IS THE WATER PUMP. A/C SENSOR REPLACED. *NM

NHTSA ODI #10166043

98,000 miles · Aug 2, 2006
Service Brakes, HydraulicCrashInjury

IN JULY OF 2005 I WAS INVOLVED IN A ACCIDENT DUE TO THE FACT I WAS UNABLE TO STOP THIS VEHICLE. I DID NOT REALIZE AT THE TIME THAT I HAD THE ABILITY TO FILE A COMPLAINT TO A FEDERAL SAFETY ORGANIZATION. THIS VEHICLE HAS NOW HAD 5 BRAKE JOBS, THE LAST BEING TODAY. THE FRONT ROTORS HAD TO BE REPAIRED BECAUSE THE VEHICLE WAS DIFFIC…

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IN JULY OF 2005 I WAS INVOLVED IN A ACCIDENT DUE TO THE FACT I WAS UNABLE TO STOP THIS VEHICLE. I DID NOT REALIZE AT THE TIME THAT I HAD THE ABILITY TO FILE A COMPLAINT TO A FEDERAL SAFETY ORGANIZATION. THIS VEHICLE HAS NOW HAD 5 BRAKE JOBS, THE LAST BEING TODAY. THE FRONT ROTORS HAD TO BE REPAIRED BECAUSE THE VEHICLE WAS DIFFICULT TO STOP AND HAD SEVERE VIBRATION DURING BRAKING. THE MILEAGE ON THIS VEHICLE IS 101000 MILES. AT THE LAST BRAKE OVERHAUL IT WAS NOTED THAT THE REAR BRAKES WERE NOT WORKING, ( THE VEHICLE WAS DELIVERED TO ME THIS WAY NEW) THIS PROBLEM WAS REPORTED AS REPAIRED. I PURCHASED THIS VEHICLE NEW FROM GAMBLIN MOTORS IN APR 1999 AND AS I HAVE STATED 5 BRAKE REPAIRS IN 101000 MILES. IN JULY 2005 THE REASON I REAR ENDED A VEHICLE WAS I WAS UNABLE TO STOP DUE TO POOR BRAKING ACTION. THIS VEHICLE HAS HAD 3 SETS OF FRONT ROTORS AND BRAKE PADS AND THE ROTORS HAVE BEEN TURNED (TRUED ON 2 SEPARATE OCCASIONS). I HAVE FILED COMPLAINTS WITH GM ABOUT THIS PROBLEM AND IT HAS BEEN DISREGARDED. THIS MAY BE BECAUSE THE ORIGINAL COMPLAINT WAS BECAUSE OF COOLANT SYSTEM LEAKS THAT CAUSED DAMAGE TO THE ENGINE. *NM

NHTSA ODI #10164261

40,000 miles · Mar 23, 2006
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic

CHEVROLET MALIBU 1999. 84000 MILES. IN THE LAST FOUR YEARS I HAD TO REPLACE THE TAIL LIGHTS TWICE THIS IS THE ENTIRE UNIT WHICH COST OVER $250 EACH I ALSO HAD TO REPLACE THE STOP/BRAKE LIGHT BULBS AT LEAST SIX TIMES ON EACH SIDE. THE SOCKET THAT HOLDS THE BULBS KEEP MELTING AND LAST DECEMBER IT MELTED TO THE POINT THAT I SAW SM…

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CHEVROLET MALIBU 1999. 84000 MILES. IN THE LAST FOUR YEARS I HAD TO REPLACE THE TAIL LIGHTS TWICE THIS IS THE ENTIRE UNIT WHICH COST OVER $250 EACH I ALSO HAD TO REPLACE THE STOP/BRAKE LIGHT BULBS AT LEAST SIX TIMES ON EACH SIDE. THE SOCKET THAT HOLDS THE BULBS KEEP MELTING AND LAST DECEMBER IT MELTED TO THE POINT THAT I SAW SMOKE COMING OUT AND WHEN I OPENED THE PLASTIC SOCKET WAS COMPLETELY MELTED. AS OF NOW NEITHER LIGHT IS WORKING. I CHECKED IN THIS SITE AND NHTSA ACTION NUMBER RQ04005 INDICATES THE FOLLOWING: GM IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004. THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION. THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS. THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES. I CALLED GM AS WELL AS THE LOCAL CHEVY DEALER AND THEY WOULD NOT REPLACE THE LIGHT THEY CLAIM THE AGREEMENT WAS ONLY FOR SOME OF THE 1999 CHEVY MALIBU AND MY VEHICLE [XXX] IS OUTSIDE THE RANGE THEY ARE COVERING. I WAS TOLD BY A GM CUSTOMER SERVICE TO WAIT AND SEE IF THEY RECALL OTHER CARS. I AM VERY DISAPPOINTED OF THE ADVICE AS THIS IS A SAFETY ISSUE. ALSO, THE INFORMATION AND AGREEMENT POSTED ON NHTSA (SEE ABOVE) DOES NOT INDICATE ANY EXCEPTIONS. CAN SOMEONE INVESTIGATE THIS PLEASE? IN ADDITION TO THIS PROBLEM, THE COOLANT WAS LEAKING AND I HAD TO HAVE THE MANIFOLD REMOVED AND A NEW GASKET PUT IN TWICE. REPLACED BRAKE PADS 5/6 TIMES AND ROTORS ONCE. *NM UPDATED 07/16/2012*JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI #10153529

62,300 miles · Feb 5, 2006
Electrical SystemEngine And Engine CoolingService Brakes, Hydraulic

VEHICLE HAS JUST REACHED 62000 MILES. MOST RECENT INCIDENT - ALL DASHBOARD WARNING LIGHTS CAME ON-CAR DIED AND HAD TO BE TOWED TO DEALER. REPLACED ALTERNATOR - SUPPOSEDLY "COMMON" AT THIS MILEAGE. SIX WEEKS PRIOR - COOLANT INDICATOR KEEPS COMING ON. DEALER REPLACED LOWER INTAKE MANIFOLD GASKET AND WATER PUMP. ALSO TOLD COMMON…

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VEHICLE HAS JUST REACHED 62000 MILES. MOST RECENT INCIDENT - ALL DASHBOARD WARNING LIGHTS CAME ON-CAR DIED AND HAD TO BE TOWED TO DEALER. REPLACED ALTERNATOR - SUPPOSEDLY "COMMON" AT THIS MILEAGE. SIX WEEKS PRIOR - COOLANT INDICATOR KEEPS COMING ON. DEALER REPLACED LOWER INTAKE MANIFOLD GASKET AND WATER PUMP. ALSO TOLD COMMON IN THIS CAR AT THIS MILEAGE. BRAKES DONE ALSO - ROTORS NEEDED REPLACEMENT - AGAIN SUPPOSEDLY COMMON IN THE MALIBU. *JB

NHTSA ODI #10149489

Mileage unknown · Nov 9, 2005
Service Brakes, Hydraulic

DT: THE CONSUMER STATED FOUR MONTHS AFTER PURCHASING THE VEHICLE WITH 7,000 MILES ON IT THE BRAKES FAILED. WHEN STOPPING THE VEHICLE FELT AS THOUGH THE BRAKES WERE HITTING ON ONE SIDE. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THEY REPLACED THE ROTORS. APPROXIMATELY NINE MONTHS LATER THE PROBLEM RECURRED. THE VEHICLE WAS …

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DT: THE CONSUMER STATED FOUR MONTHS AFTER PURCHASING THE VEHICLE WITH 7,000 MILES ON IT THE BRAKES FAILED. WHEN STOPPING THE VEHICLE FELT AS THOUGH THE BRAKES WERE HITTING ON ONE SIDE. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THEY REPLACED THE ROTORS. APPROXIMATELY NINE MONTHS LATER THE PROBLEM RECURRED. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE ROTORS WERE REPLACED A SECOND TIME. *AK (12/08/05) THE BRAKES WOULD PULSATE WHEN APPLIED. *SC UPDATED 12/07/05. *JB UPDATED 11/20/2005. *NM

NHTSA ODI #10142265

Official recalls

1

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

RQ04005 · Turn Signal Failures

Opened Jun 18, 2004 · Closed Nov 30, 2004

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

GM CONDUCTED A RECALL (NHTSA RECALL NUMBER 03V327) ON MODEL YEAR (MY) 2000-2001 ALERO, GRAND AM AND MALIBU VEHICLES TO REPLACE DEFECTIVE HAZARD SWITCHES THAT CAUSE THE TURN SIGNALS AND HAZARD LIGHTS TO FAIL.THE RECALL COVERED VEHICLES BUILT FROM FEBRUARY 2000 THROUGH MAY 2001 (DEPENDING ON MODEL).ODI OPENED THIS INVESTIGATION BASED ON 64 REPORTS ALLEGING TURN SIGNAL FAILURE ON MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER THE RECALL AND BUILT PRIOR TO FEBRUARY 2000.IN DECEMBER 2004, GM WILL ISSUE A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING DECEMBER 30, 2004.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

EA03021 · Front Suspension Coil Spring Fracture

Opened Nov 4, 2003 · Closed Oct 19, 2004

Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:springs:coil Springs

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Additional source detail variants (3)

Suspension:front

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Suspension:front:springs:coil Springs

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

Suspension

THE FAILURE RATE OF THE SUBJECT VEHICLES IS LOW RELATIVE TO PAST ODI INVESTIGATIONS.THE ENGINEERING ANALYSIS IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL CONTINUE TO MONITOR COMPLAINTS AND OTHER INFORMATION RELATING TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES AND TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.PLEASE SEE THE ATTACHED REPORT FOR ADDITIONAL DETAILS.

PE03031 · Front Suspension Coil Spring Fracture

Opened Jul 14, 2003 · Closed Nov 4, 2003

Status: closed (inferred from source dates) · Suspension:front; Suspension:front:springs:coil Springs

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

Additional source detail variants (2)

Suspension:front

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

Suspension:front:springs:coil Springs

THE SUBJECT VEHICLES ARE EQUIPPED WITH A COIL SPRING-OVER-STRUT FRONT SUSPENSION WITH THE SPRING ITSELF RESTING IN COMPRESSION BETWEEN TWO POLYMER ISOLATORS.PE03-031 WAS OPENED TO INVESTIGATE REPORTS OF FRACTURE OF THIS SPRING.THE FRACTURES OCCUR IN THE FIRST ACTIVE COIL ABOVE THE LOWER ISOLATOR AND APPARENTLY ORIGINATE IN CORROSION PITS FOUND BENEATH REGIONS OF DAMAGED EPOXY COATING.CONSUMER COMPLAINTS AND WARRANTY DATA SHOW THAT THE FAILURES OCCUR PREDOMINANTLY IN THE ?CORROSION STATES? AND TEND TO APPEAR OUTSIDE OF THE STANDARD 36,000 MILE WARRANTY TERM.THESE DATA ALSO SUGGEST THAT THESE FAILURES WILL CONTINUE TO HAPPEN.SLIGHTLY MORE THAN ONE THIRD OF THE CONSUMER COMPLAINTS HAVE INVOLVED THE BROKEN SPRING COIL CONTACTING THE ADJACENT TIRE.ODI IS UPGRADING PE03-031 TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING THE SCOPE AND CONSEQUENCES OF THESE FAILURES.

DP02008 · Engine Coolant Boils Over

Opened Sep 3, 2002 · Closed Sep 24, 2002

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA00010 · Stop Lamp Assembly Overheat

Opened Mar 27, 2000 · Closed Aug 9, 2001

Status: closed (inferred from source dates) · Exterior Lighting

There is no summary currently available