NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
217 reports30,000 miles · Apr 12, 2013
Electronic Stability Control (esc)Traction Control System
ELECTRONIC STABILITY CONTROL, TRACTION CONTROL SYSTEM AT DIFFERENT SPEEDS MY TRACTION CONTROL WARNING LIGHT COMES ON FOR NO REASON, AND THE VEHICLE FEELS LIKE ITS TRYING TO ENGAGE THE ABS SYSTEM. IT NOW COMES ON JUST ABUT EVERYTIME I GET I DRIVE MY VEHICLE. I HAVE SINCE LEARNED THAT THIS IS HAPPENING TO THOUSANDS OF CORVETTES…
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ELECTRONIC STABILITY CONTROL, TRACTION CONTROL SYSTEM AT DIFFERENT SPEEDS MY TRACTION CONTROL WARNING LIGHT COMES ON FOR NO REASON, AND THE VEHICLE FEELS LIKE ITS TRYING TO ENGAGE THE ABS SYSTEM. IT NOW COMES ON JUST ABUT EVERYTIME I GET I DRIVE MY VEHICLE. I HAVE SINCE LEARNED THAT THIS IS HAPPENING TO THOUSANDS OF CORVETTES AT AN ALARMING RATE. *TR
NHTSA ODI #10506056
13,600 miles · Mar 22, 2013
Service Brakes
TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS THE BRAKES LOCKED. IMMEDIATELY AFTER THE BRAKES LOCKED HE NOTICED A WARNING LIGHT THAT STATED SERVICE ACTION HANDLING. THE VEHICLE WAS TAKEN TO THE DEALER; HOWEVER, THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER WAS CONTACTED AND OFF…
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TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS THE BRAKES LOCKED. IMMEDIATELY AFTER THE BRAKES LOCKED HE NOTICED A WARNING LIGHT THAT STATED SERVICE ACTION HANDLING. THE VEHICLE WAS TAKEN TO THE DEALER; HOWEVER, THE FAILURE WAS NOT DIAGNOSED. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 13,600. THE CURRENT MILEAGE WAS APPROXIMATELY 13,700. THE VIN WAS UNAVAILABLE. *TR
NHTSA ODI #10504106
43,100 miles · Mar 14, 2013
Electronic Stability Control (esc)Traction Control System
AT DIFFERENT SPEEDS MY TRACTION CONTROL WARNING LIGHT COMES ON FOR NO REASON, AND THE VEHICLE FEELS LIKE ITS TRYING TO ENGAGE THE ABS SYSTEM. IT NOW COMES ON JUST ABUT EVERYTIME I GET I DRIVE MY VEHICLE. I HAVE SINCE LEARNED THAT THIS IS HAPPENING TO THOUSANDS OF CORVETTES AT AN ALARMING RATE. *TR
NHTSA ODI #10502764
Mileage unknown · Jan 11, 2013
Fuel/propulsion System
TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THE FUEL WAS LEAKING FROM THE FUEL TANK DUE TO A FRACTURE ON THE INSIDE. THE CONTACT TOOK THE VEHICLE TO A MECHANIC WHO CONFIRMED THE CRACK IN THE TANK AND THAT THE LEAK WAS COMING FROM THE FILLER NECK. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS 10…
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TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THE FUEL WAS LEAKING FROM THE FUEL TANK DUE TO A FRACTURE ON THE INSIDE. THE CONTACT TOOK THE VEHICLE TO A MECHANIC WHO CONFIRMED THE CRACK IN THE TANK AND THAT THE LEAK WAS COMING FROM THE FILLER NECK. THE FAILURE MILEAGE WAS UNKNOWN. THE CURRENT MILEAGE WAS 105,500.
NHTSA ODI #10492251
Mileage unknown · Nov 19, 2012
Traction Control SystemVehicle Speed Control
2004 CHEVROLET CORVETTE. CONSUMER WRITES IN REGARDS TO MALFUNCTION OF CRUISE AND TRACTION CONTROLS. *SMD THE CONSUMER STATED OVER THE PAST TWO MONTHS THE CRUISE CONTROL WOULD SHUT OFF AUTOMATICALLY. HE WOULD TURN IT BACK ON AND IT WOULD WORK FOR A VERY SHORT TIME AND THEN SHUT OFF AGAIN. IN ADDITION, WHILE DRIVING AT A HIGH S…
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2004 CHEVROLET CORVETTE. CONSUMER WRITES IN REGARDS TO MALFUNCTION OF CRUISE AND TRACTION CONTROLS. *SMD THE CONSUMER STATED OVER THE PAST TWO MONTHS THE CRUISE CONTROL WOULD SHUT OFF AUTOMATICALLY. HE WOULD TURN IT BACK ON AND IT WOULD WORK FOR A VERY SHORT TIME AND THEN SHUT OFF AGAIN. IN ADDITION, WHILE DRIVING AT A HIGH SPEEDS OF 65-70, THE CONSUMER FELT A SLIGHT SLOW DOWN IN THE ENGINE AND A PULL TO THE RIGHT IN THE STEERING. ONCE HE TURNED OFF THE TRACTION CONTROL, THE PROBLEM CEASED. *JB
NHTSA ODI #10485507
17,020 miles · Jul 26, 2012
Steering
TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THAT WHILE TRAVELING 65 MPH, THE STEERING SEIZED AND THE VEHICLE PULLED SEVERELY TO THE LEFT. THE CONTACT HAD TO USE EXTREME BODILY FORCE TO POSITION THE VEHICLE TO REMAIN IN ONE LANE. THE CONTACT SERVICE ACTIVE HANDLING SYSTEM WARNING LIGHT ILLUMINATED ON THE IN…
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TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. THE CONTACT STATED THAT WHILE TRAVELING 65 MPH, THE STEERING SEIZED AND THE VEHICLE PULLED SEVERELY TO THE LEFT. THE CONTACT HAD TO USE EXTREME BODILY FORCE TO POSITION THE VEHICLE TO REMAIN IN ONE LANE. THE CONTACT SERVICE ACTIVE HANDLING SYSTEM WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AT THE TIME OF THE FAILURE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 10V172000 (STEERING: COLUMN), BUT WAS ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL CAMPAIGN. THE FAILURE AND THE CURRENT MILEAGES WERE 17,020. UPDATED 09/06/12*LJ UPDATED 09/10/2012 *JS
NHTSA ODI #10467826
23,312 miles · Jul 16, 2012
Electrical SystemFuel/propulsion System
DRIVING 65 MPH ON INTERSTATE 90 WISCONSIN. CAR JUST DIED,COULD NOT GET TO RESTART. 1 HOUR ON THE SIDE THE ROAD. CARS FLYING INCHES FROM US. POLICE OFFICER FINALLY STOPED AND CALLED TOW TRUCK AND STAYED BEHIND US WITH LIGHTS ON SO WE WOULDNT GET HIT. TO FIND OUT THIS IS A COMMON PROBLEM ON LOW MILAGE CORVETTES. SHOULD BE A RECA…
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DRIVING 65 MPH ON INTERSTATE 90 WISCONSIN. CAR JUST DIED,COULD NOT GET TO RESTART. 1 HOUR ON THE SIDE THE ROAD. CARS FLYING INCHES FROM US. POLICE OFFICER FINALLY STOPED AND CALLED TOW TRUCK AND STAYED BEHIND US WITH LIGHTS ON SO WE WOULDNT GET HIT. TO FIND OUT THIS IS A COMMON PROBLEM ON LOW MILAGE CORVETTES. SHOULD BE A RECALL BECAUSE THE CHEVY DEALER IN MIDDELTON WIS DIDNT KNOW WHAT WAS WRONG, IT KEEPS ON BLOWING THE FUEL PUMP FUSE.THEY THINK,BUT NOT SURE ITS THE FUEL PUMP. 2500.00 TO FIX. CORVETTE FORUM STATES THIS IS A COMMON PROBLEM. THIS IS A SAFETY ISSUE I WOULLD THINK. *TR
NHTSA ODI #10465842
14,600 miles · May 4, 2012
Steering
TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE SERVICE ACTIVE HANDLING SYSTEM WARNING LIGHT ILLUMINATED AND THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE YAW RATE SENSOR …
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TL* THE CONTACT OWNS A 2004 CHEVROLET CORVETTE. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT NOTICED THAT THE SERVICE ACTIVE HANDLING SYSTEM WARNING LIGHT ILLUMINATED AND THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE YAW RATE SENSOR IN THE CENTER CONSOLE WOULD HAVE TO BE REPLACED. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 10V172000 (STEERING:COLUMN), BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL AND THE RECALL ONLY INCLUDED 2005-2006 MODEL YEARS. THE CONTACT BELIEVED THAT THE FAILURE WAS RELATED TO THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 14,600 UPDATED 6/7/12 *CN UPDATED 06/22/12
NHTSA ODI #10457509
25,500 miles · Apr 22, 2012
Fuel System, Gasoline
I AM EXPERIENCING STRONG ODORS OF GASOLINE, FAINT AT FIRST, BUT NOW VERY EVIDENT AROUND THE VEHICLE AND IN THE DRIVER'S COMPARTMENT. I AM QUITE CONCERNED TO PLACE THE CAR IN THE GARAGE, OR EVEN DRIVE IT. CHECKING ON LINE, I FOUND A DEPARTMENT INVESTIGATION, BUT NOTHING ON A RECALL. THE COMPLAINT WAS PREVALENTLY POSTED ON FORU…
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I AM EXPERIENCING STRONG ODORS OF GASOLINE, FAINT AT FIRST, BUT NOW VERY EVIDENT AROUND THE VEHICLE AND IN THE DRIVER'S COMPARTMENT. I AM QUITE CONCERNED TO PLACE THE CAR IN THE GARAGE, OR EVEN DRIVE IT. CHECKING ON LINE, I FOUND A DEPARTMENT INVESTIGATION, BUT NOTHING ON A RECALL. THE COMPLAINT WAS PREVALENTLY POSTED ON FORUMS WITH THE MOST COMMON SOURCE AS THE GAS TANK AND/OR CROSSOVER PIPE. DEALERS SEEM TO BE USING THE OPPORTUNITY OF FEAR OF A FIRE FOR OVERCHARGING (~$2500) FOR A REPAIR THAT SHOULD BE A RECALL. WOULD YOU PLEASE ADVISE WITH MY OPTIONS. *TR
NHTSA ODI #10456048
40,000 miles · Feb 20, 2012
Fuel System, Gasoline
FUEL LEAK. I IDENTIFIED THE LEAK SOURCE AS CRACKS IN EITHER THE FUEL TANK CROSS-OVER TUBE QUICK CONNECTOR (CONNECTOR) AND/OR THE "HOT-PLATE" WELD JOINT OF THE CONNECTOR TO THE TANK. THE ROOT CAUSES ARE ATTRIBUTED TO ERRORS IN CONNECTOR MATERIAL PROCESSING, VARIATIONS IN THE WELDING PROCESS, AND HIGH STRESSES PLACED ON THE DRIVER…
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FUEL LEAK. I IDENTIFIED THE LEAK SOURCE AS CRACKS IN EITHER THE FUEL TANK CROSS-OVER TUBE QUICK CONNECTOR (CONNECTOR) AND/OR THE "HOT-PLATE" WELD JOINT OF THE CONNECTOR TO THE TANK. THE ROOT CAUSES ARE ATTRIBUTED TO ERRORS IN CONNECTOR MATERIAL PROCESSING, VARIATIONS IN THE WELDING PROCESS, AND HIGH STRESSES PLACED ON THE DRIVER'S SIDE CONNECTOR DURING VEHICLE USE. *TR
NHTSA ODI #10448594
Official recalls
2Jun 9, 2004
ON CERTAIN PASSENGER VEHICLES INVOLVED IN THIS CAMPAIGN, THE LOWER CONTROL ARM BALL STUD NUT/WASHER ASSEMBLIES WITH WASHERS WERE MADE OF THE WRONG MATERIAL. THE WASHERS MAY FRACTURE AND BECOME LOOSE OR FALL AWAY FROM THE VEHICLE, REDUCING CLAMP LOAD. SEPARATION OF THE CONTROL ARM BALL STUD AND STEERING KNUCKLE, DUE TO DISENGAGEMENT OF THE TAPERED ATTACHMENT AND RETAINING NUT, IS POSSIBLE.
Consequence & remedy
Consequence: IF THE CONTROL ARM SEPARATES FROM THE KNUCKLE, THE AFFECTED CORNER OF THE VEHICLE WILL DROP AND THE CONTROL ARM WOULD BE FORCED DOWNWARD, CONTACTING THE WHEEL. THE AFFECTED WHEEL COULD TILT OUTWARD AND CREATE A DRAGGING ACTION THAT WOULD TEND TO SLOW THE VEHICLE AND CREATE A TENDENCY FOR THE VEHICLE TO TURN IN THE DIRECTION OF THE AFFECTED WHEEL. IN EXTREME SITUATIONS, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL;S HYDRAULIC BRAKE HOSE AND RESULT IN DIMINISHED BRAKING PERFORMANCE OF THE VEHICLE, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT THE BALL STUD JOINTS AND MEASURE THE TORQUE OF THE NUT FOR ALL FRONT LOWER CONTROL ARMS IN ALL MODELS AFFECTED AS WELL AS THE REAR LOWER CONTROL ARMS ON THE XLR AND CORVETTE. IF THE TORQUE IS NOT AT SPECIFICATION, THE DEALERS WILL REPLACE THE BALL STUD, THE KNUCKLE, AND THE NUT. IF THE TORQUE IS AT SPECIFICATION, THE DEALERS WILL REPLACE THE NUT/WASHER ASSEMBLY ONLY. THE RECALL WILL BEGIN ON AUGUST 25, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339 OR CHEVROLET AT 1-800-630-2438.
Feb 9, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH ELECTRONIC COLUMN LOCK SYSTEMS (ECL), WHEN THE IGNITION SWITCH IS TURNED TO "LOCK," THE ECL SYSTEM PREVENTS TURNING OF THE STEERING SYSTEM. WHEN THE VEHICLE IS STARTED, THE ECL UNLOCKS THE STEERING SYSTEM. THE VEHICLE IS DESIGNED SO THAT IF THE COLUMN FAILS TO UNLOCK WHEN THE VEHICLE IS STARTED AND THE CUSTOMER TRIES TO DRIVE, THE FUEL SUPPLY WILL BE SHUT OFF SO THAT THE VEHICLE CANNOT MOVE WHEN THE VEHICLE CANNOT BE STEERED. IF VOLTAGE AT THE POWERTRAIN CONTROL MODULE IS LOW OR INTERRUPTED, HOWEVER, THE FUEL SHUT OFF MAY NOT OCCUR AND THE VEHICLE CAN BE ACCELERATED WHILE THE STEERING SYSTEM IS LOCKED. ALSO WHEN THE CONTROL SYSTEM SHOWS THAT THE ECL IS UNLOCKED AND THE VEHICLE IS BEING DRIVEN, THE LOCK PIN LOCATION CAN VARY. DEPENDING ON THE LOCATION OF THE LOCK PLATE RELATIVE TO THE SWITCH TRANSITION POINT, THERE COULD THEN BE CONTACT BETWEEN THE LOCK PLATE AND PIN CAUSING THE STEERING TO LOCK WHILE DRIVING .
Consequence & remedy
Consequence: IF THIS OCCURS, A CRASH COULD OCCUR WITHOUT WARNING.
Remedy: ON VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, THE DEALER WILL DISABLE THE STEERING COLUMN LOCK BY REMOVING THE COLUMN LOCK PLATE. WHEN THE IGNITION KEY IS REMOVED, THE TRANSMISSION SHIFTER WILL LOCK BUT THE STEERING COLUMN WILL NOT LOCK. ON VEHICLES EQUIPPED WITH A MANUAL TRANSMISSION, THE DEALER WILL REPROGRAM THE POWERTRAIN CONTROL MODULE, PERFORM A DIMENSIONAL CHECK OF THE COLUMN LOCK AND, IF NECESSARY, REPLACE THE LOCK PLATE. THE STEERING COLUMN ON THESE VEHICLES WILL CONTINUE TO LOCK WHEN THE KEY IS REMOVED. OWNER NOTIFICATION TO OWNERS OF 1997 VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS BEGAN ON APRIL 26, 2004. OWNERS OF 1998 THROUGH 2004 VEHICLES (EXCEPT 1997-1998 MANUAL TRANSMISSION VEHICLES) WILL BE NOTIFIED BEGINNING ON AUGUST 2, 2004. THE REMAINING OWNERS (1997-1998 MANUAL TRANSMISSION VEHICLES) WILL BE NOTIFIED LATER IN 2004, WHEN PARTS ARE AVAILABLE. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE10015 · Fuel Tank Leak
Opened May 12, 2010 · Closed Sep 10, 2010
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
Fuel System, Gasoline
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
Fuel System, Gasoline:storage
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
Fuel System, Gasoline:storage:tank Assembly
In its June 30, 2010 response to ODI's Information Request letter, General Motors (GM) identified the leak source as cracks in either the fuel tank cross-over tube quick connector (connector) and/or the hot-plate weld joint of the connector to the tank.The root causes are attributed to errors in connector material processing, variations in the welding process, and high stresses placed on the driver's side connector during vehicle use.GM also identified the scope of the subject vehicles involved to be those produced from approximately October 22, 2003 through March 19, 2004.GM does not believe the cracks represent an unreasonable risk to motor vehicle safety based on factors that include; low rate of fuel leaking to the ground, detectable fuel odor, the cracks are at the top of the tank, leaks are detectable during refueling, small quantities of fuel that leaks out, and no associated property damage or personal injury claims.On August 13, 2010, GM issued a Special Coverage Adjustment to remedy fuel tank quick connector leaks and extend the warranty for this issue to 10 years or 100,000 miles in certain 2004 Chevrolet Corvette and Cadillac XLR vehicles.Vehicle owners will be notified by mail of the adjustment and will also be entitled to reimbursement for previously paid repairs covered under the adjustment.(See file for, SERVICE BULLETIN 10150: SPECIAL COVERAGE ADJUSTMENT-FUEL TANK QUICK CONNECTOR LEAK).The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency reserves the right to take further action if warranted by the circumstances.
EA02031 · Steering Column Lockup
Opened Nov 15, 2002 · Closed Mar 11, 2004
Status: closed (inferred from source dates) · Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device
IN 2001, GENERAL MOTORS (GM) ISSUED CUSTOMER SERVICE CAMPAIGNS 1044 AND 1044A TO ADDRESS A CONDITION WHERE THE STEERING COLUMN WOULD FAIL TO UNLOCK DURING THE INITIAL KEY-IN AND START-UP IN CERTAIN MY 1998-2000 CORVETTE VEHICLES.HOWEVER, ODI CONTINUED TO RECEIVE COMPLAINTS CONCERNING STEERING COLUMN LOCKUP ON CORVETTE VEHICLES.AS A RESULT, PE02-054 WAS OPENED AND LATER UPGRADED TO EA02-031 FOR MY 1997-2001 SUBJECT VEHICLES.ODI'S ANALYSIS IDENTIFIED CONCERNS WITH POST-REPAIR FAILURES IN VEHICLES SERVICED THROUGH THE CAMPAIGNS, AS WELL AS, FAILURES IN MY 1997-2003 SUBJECT VEHICLES NOT INCLUDED IN THE CAMPAIGNS.(NOTE: THE MANUFACTURER FAILURE DATA ABOVE IS LIMITED TO MY 1997-2003 VEHICLES THROUGH 10/17/2003.)ON FEBRUARY 6, 2004, GM NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 1997-2004 CORVETTE VEHCLES EQUIPPED WITH MANUAL TRANSMISSIONS AND MY 1997-2000 CORVETTE VEHICLES WITH AUTOMATIC TRANSMISSIONS.THE NOTIFICATION STATED THAT IF THE VOLTAGE AT THE POWERTRAIN CONTROL MODULE (PCM), WHICH WAS DESIGNED TO SHUT DOWN THE FUEL SUPPLY WHEN THE STEERING COLUMN FAILED TO UNLOCK AND THE CUSTOMER TRIED TO DRIVE THE VEHICLE, IS LOW OR INTERRUPTED, THE FUEL SHUT OFF MAY NOT OCCUR.AS A RESULT, THE CUSTOMER COULD DRIVE THE VEHICLE WHILE THE STEERING COLUMN WAS LOCKED CAUSING THE DRIVER TO LOSE STEERING CONTROL AND POSSIBLY CRASH WITHOUT WARNING.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE PCM REPROGRAMMED FOR MANUAL TRANSMISSION VEHICLES AND THE ELECTRIC COLUMN LOCK DISABLED FOR AUTOMATIC TRANSMISSION VEHICLES.ODI WILL MONITOR THE EFFECTIVENESS OF THE REMEDY IN THE MANUAL TRANSMISSION VEHICLES AND TAKE FURTHER ACTION IF WARRANTED.
Additional source detail variants (3)
Steering:column
IN 2001, GENERAL MOTORS (GM) ISSUED CUSTOMER SERVICE CAMPAIGNS 1044 AND 1044A TO ADDRESS A CONDITION WHERE THE STEERING COLUMN WOULD FAIL TO UNLOCK DURING THE INITIAL KEY-IN AND START-UP IN CERTAIN MY 1998-2000 CORVETTE VEHICLES.HOWEVER, ODI CONTINUED TO RECEIVE COMPLAINTS CONCERNING STEERING COLUMN LOCKUP ON CORVETTE VEHICLES.AS A RESULT, PE02-054 WAS OPENED AND LATER UPGRADED TO EA02-031 FOR MY 1997-2001 SUBJECT VEHICLES.ODI'S ANALYSIS IDENTIFIED CONCERNS WITH POST-REPAIR FAILURES IN VEHICLES SERVICED THROUGH THE CAMPAIGNS, AS WELL AS, FAILURES IN MY 1997-2003 SUBJECT VEHICLES NOT INCLUDED IN THE CAMPAIGNS.(NOTE: THE MANUFACTURER FAILURE DATA ABOVE IS LIMITED TO MY 1997-2003 VEHICLES THROUGH 10/17/2003.)ON FEBRUARY 6, 2004, GM NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 1997-2004 CORVETTE VEHCLES EQUIPPED WITH MANUAL TRANSMISSIONS AND MY 1997-2000 CORVETTE VEHICLES WITH AUTOMATIC TRANSMISSIONS.THE NOTIFICATION STATED THAT IF THE VOLTAGE AT THE POWERTRAIN CONTROL MODULE (PCM), WHICH WAS DESIGNED TO SHUT DOWN THE FUEL SUPPLY WHEN THE STEERING COLUMN FAILED TO UNLOCK AND THE CUSTOMER TRIED TO DRIVE THE VEHICLE, IS LOW OR INTERRUPTED, THE FUEL SHUT OFF MAY NOT OCCUR.AS A RESULT, THE CUSTOMER COULD DRIVE THE VEHICLE WHILE THE STEERING COLUMN WAS LOCKED CAUSING THE DRIVER TO LOSE STEERING CONTROL AND POSSIBLY CRASH WITHOUT WARNING.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE PCM REPROGRAMMED FOR MANUAL TRANSMISSION VEHICLES AND THE ELECTRIC COLUMN LOCK DISABLED FOR AUTOMATIC TRANSMISSION VEHICLES.ODI WILL MONITOR THE EFFECTIVENESS OF THE REMEDY IN THE MANUAL TRANSMISSION VEHICLES AND TAKE FURTHER ACTION IF WARRANTED.
Steering:column LOCKING:ANTI-THEFT Device
IN 2001, GENERAL MOTORS (GM) ISSUED CUSTOMER SERVICE CAMPAIGNS 1044 AND 1044A TO ADDRESS A CONDITION WHERE THE STEERING COLUMN WOULD FAIL TO UNLOCK DURING THE INITIAL KEY-IN AND START-UP IN CERTAIN MY 1998-2000 CORVETTE VEHICLES.HOWEVER, ODI CONTINUED TO RECEIVE COMPLAINTS CONCERNING STEERING COLUMN LOCKUP ON CORVETTE VEHICLES.AS A RESULT, PE02-054 WAS OPENED AND LATER UPGRADED TO EA02-031 FOR MY 1997-2001 SUBJECT VEHICLES.ODI'S ANALYSIS IDENTIFIED CONCERNS WITH POST-REPAIR FAILURES IN VEHICLES SERVICED THROUGH THE CAMPAIGNS, AS WELL AS, FAILURES IN MY 1997-2003 SUBJECT VEHICLES NOT INCLUDED IN THE CAMPAIGNS.(NOTE: THE MANUFACTURER FAILURE DATA ABOVE IS LIMITED TO MY 1997-2003 VEHICLES THROUGH 10/17/2003.)ON FEBRUARY 6, 2004, GM NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 1997-2004 CORVETTE VEHCLES EQUIPPED WITH MANUAL TRANSMISSIONS AND MY 1997-2000 CORVETTE VEHICLES WITH AUTOMATIC TRANSMISSIONS.THE NOTIFICATION STATED THAT IF THE VOLTAGE AT THE POWERTRAIN CONTROL MODULE (PCM), WHICH WAS DESIGNED TO SHUT DOWN THE FUEL SUPPLY WHEN THE STEERING COLUMN FAILED TO UNLOCK AND THE CUSTOMER TRIED TO DRIVE THE VEHICLE, IS LOW OR INTERRUPTED, THE FUEL SHUT OFF MAY NOT OCCUR.AS A RESULT, THE CUSTOMER COULD DRIVE THE VEHICLE WHILE THE STEERING COLUMN WAS LOCKED CAUSING THE DRIVER TO LOSE STEERING CONTROL AND POSSIBLY CRASH WITHOUT WARNING.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE PCM REPROGRAMMED FOR MANUAL TRANSMISSION VEHICLES AND THE ELECTRIC COLUMN LOCK DISABLED FOR AUTOMATIC TRANSMISSION VEHICLES.ODI WILL MONITOR THE EFFECTIVENESS OF THE REMEDY IN THE MANUAL TRANSMISSION VEHICLES AND TAKE FURTHER ACTION IF WARRANTED.
Steering
IN 2001, GENERAL MOTORS (GM) ISSUED CUSTOMER SERVICE CAMPAIGNS 1044 AND 1044A TO ADDRESS A CONDITION WHERE THE STEERING COLUMN WOULD FAIL TO UNLOCK DURING THE INITIAL KEY-IN AND START-UP IN CERTAIN MY 1998-2000 CORVETTE VEHICLES.HOWEVER, ODI CONTINUED TO RECEIVE COMPLAINTS CONCERNING STEERING COLUMN LOCKUP ON CORVETTE VEHICLES.AS A RESULT, PE02-054 WAS OPENED AND LATER UPGRADED TO EA02-031 FOR MY 1997-2001 SUBJECT VEHICLES.ODI'S ANALYSIS IDENTIFIED CONCERNS WITH POST-REPAIR FAILURES IN VEHICLES SERVICED THROUGH THE CAMPAIGNS, AS WELL AS, FAILURES IN MY 1997-2003 SUBJECT VEHICLES NOT INCLUDED IN THE CAMPAIGNS.(NOTE: THE MANUFACTURER FAILURE DATA ABOVE IS LIMITED TO MY 1997-2003 VEHICLES THROUGH 10/17/2003.)ON FEBRUARY 6, 2004, GM NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 1997-2004 CORVETTE VEHCLES EQUIPPED WITH MANUAL TRANSMISSIONS AND MY 1997-2000 CORVETTE VEHICLES WITH AUTOMATIC TRANSMISSIONS.THE NOTIFICATION STATED THAT IF THE VOLTAGE AT THE POWERTRAIN CONTROL MODULE (PCM), WHICH WAS DESIGNED TO SHUT DOWN THE FUEL SUPPLY WHEN THE STEERING COLUMN FAILED TO UNLOCK AND THE CUSTOMER TRIED TO DRIVE THE VEHICLE, IS LOW OR INTERRUPTED, THE FUEL SHUT OFF MAY NOT OCCUR.AS A RESULT, THE CUSTOMER COULD DRIVE THE VEHICLE WHILE THE STEERING COLUMN WAS LOCKED CAUSING THE DRIVER TO LOSE STEERING CONTROL AND POSSIBLY CRASH WITHOUT WARNING.GM WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE PCM REPROGRAMMED FOR MANUAL TRANSMISSION VEHICLES AND THE ELECTRIC COLUMN LOCK DISABLED FOR AUTOMATIC TRANSMISSION VEHICLES.ODI WILL MONITOR THE EFFECTIVENESS OF THE REMEDY IN THE MANUAL TRANSMISSION VEHICLES AND TAKE FURTHER ACTION IF WARRANTED.