NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
11 reportsClear category filter160,000 miles · Sep 4, 2018
Fuel/propulsion SystemStructure
ISSUE #1) FUEL LEAK FROM TOP OF FUEL TANK. THIS CREATES A STRONG FUEL SMELL IN CABIN DURING ANY OPERATION, AND FUEL LEAKING ON DRIVEWAY AFTER OPERATION. FUMES ARE STRONG ENOUGH THAT ANY OPEN FLAME IN CABIN WOULD DETONATE CREATING DEATH AND/OR CRITICAL INJURY. THE FUEL PUMP HAS BEEN REPLACED ONCE IN AUG 2017 COSTING OVER $600 DOL…
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ISSUE #1) FUEL LEAK FROM TOP OF FUEL TANK. THIS CREATES A STRONG FUEL SMELL IN CABIN DURING ANY OPERATION, AND FUEL LEAKING ON DRIVEWAY AFTER OPERATION. FUMES ARE STRONG ENOUGH THAT ANY OPEN FLAME IN CABIN WOULD DETONATE CREATING DEATH AND/OR CRITICAL INJURY. THE FUEL PUMP HAS BEEN REPLACED ONCE IN AUG 2017 COSTING OVER $600 DOLLARS. ISSUE #2) BOTH INTERIOR FRONT DOOR HANDLES HAVE BROKEN RESULTING IN DOORS BEING UNABLE TO OPEN DOORS NORMALLY. TO OPEN DOORS, WINDOWS MUST BE CRANKED DOWN OPENING DOORS USING THE OUTSIDE HANDLE. THE FAILURE AREA IS WHERE DOOR LATCH CABLE CONNECTS TO REAR OF DOOR HANDLES. BOTH DOOR HANDLES HAVE BEEN REPLACED, BUT REPLACED SERVICE HANDLES HAVE SHARP EDGES FROM PLASTIC FLASH. BOTH ISSUES ARE CRITICAL TO SAFE VEHICLE OPERATION. THIS COULD RESULT IN DEATH AND/OR CRITICAL INJURY IF EITHER ISSUE FAILS DURING ANY VEHICLE OPERATION. AS A DISABLED VETERAN, HUSBAND AND FATHER, BOTH VEHICLE ISSUES ARE DANGEROUS AND LACK THE RESOURCES TO KEEP REPAIRING THESE FAILURES. AN INVESTIGATION, RECALL AND/OR REPLACEMENT IS NEEDED ASAP. *JS
NHTSA ODI #11124243
101,500 miles · Aug 7, 2016
Structure
DRIVER'S DOOR INTERIOR HANDLE BROKE OR BECAME DISCONNECTED TODAY, PROHIBITING EXIT FROM THE CAR AT THAT DOOR. CAN BE OPENED FROM OUTSIDE HANDLE.
NHTSA ODI #10893791
Mileage unknown · May 26, 2016
StructureWheels
AT 3:30AM, THE FRONT PASSENGER SIDE DOUGLAS PERFORMANCE GT-H TIRE 195/60R15 88H TIRE SPONTANEOUSLY EXPLODED WHILE SITTING IN MY GARAGE. IT BENT THE METAL FRAME AROUND THE WHEEL WELL, BLEW THE HEADLIGHT OUT COMPLETELY, AND CAUSED DAMAGE TO THE INTERIOR OF THE WHEEL WELL.
NHTSA ODI #10870934
113,000 miles · Oct 29, 2015
Structure
THE HOOD LATCH HOOK PART OF THE HOOD IS RUSTING TO A POINT WHERE ITS READY TO BREAK OFF WHICH WILL LEAD TO THE HOOD BEING OPENED WHEN DRIVING
NHTSA ODI #10787058
80,390 miles · Feb 20, 2015
Structure
I AM USING MY PARTNER'S GRANDPARENT'S 2008 CHEVROLET COBALT LS TO GET BACK AND FOR TO WORK. THIS MORNING I GOT UP AS USUAL, AND WENT OUT TO MY CAR TO LET IT WARM UP. I STARTED MY CAR, MIND YOU I KEEP THE DRIVER'S SIDE DOOR OPEN BECAUSE MY CAR AUTOMATICALLY LOCKS, AND STARTED THE CAR. DOORS LOCKED AS PER USUAL. HOWEVER, UPON HITT…
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I AM USING MY PARTNER'S GRANDPARENT'S 2008 CHEVROLET COBALT LS TO GET BACK AND FOR TO WORK. THIS MORNING I GOT UP AS USUAL, AND WENT OUT TO MY CAR TO LET IT WARM UP. I STARTED MY CAR, MIND YOU I KEEP THE DRIVER'S SIDE DOOR OPEN BECAUSE MY CAR AUTOMATICALLY LOCKS, AND STARTED THE CAR. DOORS LOCKED AS PER USUAL. HOWEVER, UPON HITTING THE UNLOCK BUTTON ON MY KEY FOB, THE DRIVER'S SIDE DOOR WOULD NOT UNLOCK, PASSENGER SIDE DID. I ROLLED DOWN THE WINDOW AND CLOSED THE DOOR, I DIDN'T HAVE A CHOICE, I HAVE TO WORK. ANYWAY, I HAD TO CLIMB IN THROUGH EITHER THE OPEN WINDOW OR THE PASSENGER SIDE. I CALLED REEDER CHEVROLET IN KNOXVILLE AND THEY STATED THAT IT WOULD BE SEVERAL HUNDRED DOLLARS TO FIX POTENTIALLY ONE OF TWO PARTS IN THE VEHICLE. I WOULDN'T HAVE MINDED IF I HADN'T DONE MY RESEARCH AND FOUND OUT THAT THERE HAVE BEEN SEVERAL HUNDRED DIFFERENT PEOPLE WHO HAVE HAD THE SAME PROBLEM, AND NO ONE HAS DONE A RECALL ON THIS OR DONE ANYTHING ABOUT IT. THE DEALERS HALF THE TIME SAY THEY DON'T KNOW WHAT IS CAUSING IT OR THEY HAVE NEVER HEARD OF IT BEFORE. I WOULD GREATLY APPRECIATE IT IF SOMEONE ACTUALLY DID A RECALL BECAUSE THIS IS RIDICULOUS. *TR
NHTSA ODI #10689512
68,000 miles · May 26, 2014
Air BagsStructureCrash
SLIDING ON SLIPPERY ROAD. FISHTAILED, NOT SURE IF STEERING LOCKED UP. WITH THE FRONT OF MY CAR, HIT ANOTHER CAR IN THE SIDE. NO AIRBAGS DEPLOYED. CONCERNED ABOUT THE RECALL WITH THE COBALT AT THIS TIME. *TR
NHTSA ODI #10594033
68,180 miles · Mar 26, 2014
Air BagsExterior LightingStructureCrashInjury
ON FEBRUARY 21TH, 2011, I WAS DRIVING ON THE I-95 EXPRESSWAY. SUDDENLY, I LOST THE CONTROL OF MY CAR WHICH WAS HIT BY ANOTHER CAR DRIVEN BY [XXX] (CASE # [XXX]). ON JUNE SEVENTH, 2010, MY WIFE HAD SIMILAR ACCIDENT WITH HER 2006 CHEVY COBALT. THE FACT THAT BOTH CRASHES WERE SO SIMILAR MADE DUBIOUS ABOUT OUR RESPONSIBILITY ON THEM…
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ON FEBRUARY 21TH, 2011, I WAS DRIVING ON THE I-95 EXPRESSWAY. SUDDENLY, I LOST THE CONTROL OF MY CAR WHICH WAS HIT BY ANOTHER CAR DRIVEN BY [XXX] (CASE # [XXX]). ON JUNE SEVENTH, 2010, MY WIFE HAD SIMILAR ACCIDENT WITH HER 2006 CHEVY COBALT. THE FACT THAT BOTH CRASHES WERE SO SIMILAR MADE DUBIOUS ABOUT OUR RESPONSIBILITY ON THEM. I ASKED TO INSPECT MY VEHICLE TWICE (3/25/11 AND 4/9/11), BUT INSPECTORS SAID THAT MY CAR WAS OK. ON DECEMBER 12, 2011 I PRESENTED A COMPLAINT TO F. H.S. M. V. D. M. S. (COMPLAINT #[XXX]), ON DECEMBER 16, 2011 ITS ANSWER WAS; YOUR COMPLAINTS DO NOT FALL WITHIN ITS JURISDICTION. DEJECTED, I DID NOT FORWARD ANY MORE ACTION. I HAVE JUST RECEIVED FROM GM A WARNING ABOUT A DEFECT WHICH RELATES TO MOTOR VEHICLES SAFETY EXISTS IN 2005-2007 MODEL YEAR (MY) CHEVROLET COBALT, THEN I READ ON TV NEWS, AND INTERNET, THAT GM ISSUED THAT IT'S POSSIBLE THAT THE AIR BAGS MIGHT NOT DEPLOY IF THERE IS AN ACCIDENT. IN THIS MOMENT WE REALIZED THAT BOTH THE 2006 AND 2008 CHEVY COBALT AIR BAGS DID NOT DEPLOY, REGARDLESS BOTH VEHICLES CRASHES WERE ON FRONT BUMPER ALLSTATE INSURANCE PAID THE AMOUNT OF $6440.58 TO REPAIR MY CAR. WE HAVE RECEIVED A SIGNIFICANT AMOUNT OF LETTERS FROM LAWYERS AND ALLSTATE INSURANCE DEALING WITH INJURES DAMAGES AND MONETARY COMPENSATION. ALLSTATE PAID TO MR. SENTMANAT THE SUM OF $10 000, CONSEQUENTLY OUR ALLSTATE INSURANCE PREMIUM WAS RAISED SUBSTANTIALLY. THIS ENTIRE SITUATION HAD CAUSED STRESS, ECONOMIC PROBLEMS AND LACK OF CONFIDENCE IN BOTH MY WIFE I. BECAUSE BOTH CRASHES HAPPENED IN THE AFTERNOON RUSH HOUR, I-95 TRAFFIC WAS CROWDED AND SLOW, BUT IN OTHER CONDITIONS AND AS CONSEQUENCE OF AIR BAG MALFUNCTION MY WIFE AND MIGHT HAVE DIED. FOR THE REASONS EXPLAINING ABOVE I, THE WRITER, DEMAND FROM GM A MONETARY COMPENSATION FOR THE PSYCHOLOGICAL, LEGAL, AND MONETARY PROBLEMS CAUSED BY MY CAR MALFUNCTION. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10574921
102,000 miles · Oct 7, 2013
Latches/locks/linkagesStructure
DOOR DOESN'T LATCH WHEN SHUT. ALSO, ON OCCASION, NEITHER THE INSIDE NOR OUTSIDE DOOR HANDLE WILL OPEN THE LATCH. IF THERE IS A FIRE, THE DRIVER HAS LITTLE CHANCE OF ESCAPING THE VEHICLE WITHOUT INJURY. ALSO THE DOOR CAN OPEN WHILE DRIVING AND CAUSE LIFE THREATENING INJURIES. *TR
NHTSA ODI #10547164
56,000 miles · Oct 3, 2011
StructureSuspensionInjury
TL* THE CONTACT OWNS A 2008 CHEVROLET COBALT. THE CONTACT STATED THAT HE CUT HIS HAND ON THE FRONT DRIVER SIDE INTERIOR DOOR HANDLE. THE CONTACT NOTICED THAT THE CHROME WAS PEELING OFF FROM BOTH DOOR HANDLES ON THE DRIVER'S SIDE. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE THE FAILURE REPAIRED. THE CONTACT ALSO STATED THAT THE F…
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TL* THE CONTACT OWNS A 2008 CHEVROLET COBALT. THE CONTACT STATED THAT HE CUT HIS HAND ON THE FRONT DRIVER SIDE INTERIOR DOOR HANDLE. THE CONTACT NOTICED THAT THE CHROME WAS PEELING OFF FROM BOTH DOOR HANDLES ON THE DRIVER'S SIDE. THE VEHICLE WAS TAKEN TO THE DEALER TO HAVE THE FAILURE REPAIRED. THE CONTACT ALSO STATED THAT THE FRONT SWAY BAR END WAS LOOSE BECAUSE IT WAS WORN. THE FAILURE MILEAGE WAS 56,000. UPDATED 11/17/11 *BF UPDATED 11/30/11
NHTSA ODI #10428306
35,886 miles · Sep 20, 2010
Service Brakes, ElectricSteeringStructure
2008 CHEVY COBALT, I BOUGHT IT BRAND NEW IN JAN. 2008! I HAVE HAD NOTHING BUT PROBLEMS WITH THE PASSENGERS SIDE FRONT END AND FRONT BRAKES. IN THE BEGINNING, THE CAR WAS UNDER WARRANTY, NOW IT IS NOT, BUT THE PROBLEMS KEEP HAPPENING AND I HAVE HAD IT BACK IN FOR SERVICE MANY, MANY TIMES! ALWAYS FOR THE SAME ISSUES, FRONT END AND…
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2008 CHEVY COBALT, I BOUGHT IT BRAND NEW IN JAN. 2008! I HAVE HAD NOTHING BUT PROBLEMS WITH THE PASSENGERS SIDE FRONT END AND FRONT BRAKES. IN THE BEGINNING, THE CAR WAS UNDER WARRANTY, NOW IT IS NOT, BUT THE PROBLEMS KEEP HAPPENING AND I HAVE HAD IT BACK IN FOR SERVICE MANY, MANY TIMES! ALWAYS FOR THE SAME ISSUES, FRONT END AND BRAKES! YOU WILL SEE WHEN YOU PULL THE SERVICE REPORTS! I CONTACTED GM AND I HAD A WONDERFUL LADY WORKING WITH ME AND SHE SAID SHE WAS PUTTING SOMEONE ON MY ACCT, A GUY CALLED ME SAID THEY ACCEPTED MY ACCT, NOW TODAY HE CALLED AND SAID THEY WERE NOT ABLE TO DO THE BUY BACK PROGRAM WITH THE CAR AND JUST TO KEEP SERVICING THE CAR! IM TELLING YOU THEY SERVICE IT AND THEN IN A MATTER OF A SHORT PERIOD, ITS BACK IN THE SERVICE DEPT. THE CAR SHOULD IN NO WAY SHAPE OR FORM, HAVE ALL THESE ISSUES AND FOR GODS SAKE FRONT END OR BRAKES, ITS STILL FAIRLY NEW! I PRAY NOTHING SERIOUSLY HAPPENS TO ME OR ANYONE RIDING IN THIS CAR DUE TO SOMETHING BEING BROKE OR BREAKING! THE SERVICE DEPT WHERE I BOUGHT THE CAR SAYS THEY FIX IT, BUT SHORTLY THERE AFTER ITS BACK! NOW, THEY TREAT ME LIKE I DON'T KNOW WHAT IM TALKING ABOUT AND I AM FURIOUS! PLEASE CHECK OUT THE SERVICE REPORTS AND YOU TELL ME! I BELIEVE THIS IS A DEFECTIVE CAR! THERE ALSO HAS BEEN OTHERS WHO HAVE HAD ISSUES WITH THE FRONT ENDS AND BRAKES WITH THESE CARS EVEN THE OWNER OF THE DEALER I BOUGHT IT AT ADMITTED THAT! THERE ARE SEVERAL BULLETINS OUT ON IT ALSO, I KNOW FOR A FACT! I AM ONE VERY DISSATISFIED CUSTOMER!!! RIGHT AS I SPEAK, WHEN YOU ARE DRIVING 40+ MPH THE STEERING WHEEL SHAKES AND YOU CAN FEEL IT IN YOUR SEAT AND ON THE FLOOR BOARD..IS THIS NORMAL? IT ALSO WANTS TO SWAY TO THE LEFT OR THE RIGHT...YA JUST NEVER KNOW! THE BRAKES HAVE THIS HORRIBLE GRINDING LOUD SOUND AS YOU BRAKE, IT IS SOMETIMES, NOT ALWAYS! I WILL PUT DOWN THE FIRST INCIDENT DATE BECAUSE TOO MANY TO LIST! THERE WERE OTHER ISSUES WITH THIS CAR AS YOU WILL SEE IN REPORTS! *TR
NHTSA ODI #10356660
Official recalls
4Apr 10, 2014
General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.
Consequence & remedy
Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.
Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.
Feb 10, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Additional source detail variants (2)
Air Bags
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Electrical System:ignition:switch
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
Sep 19, 2012
General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.
Consequence & remedy
Consequence: Fuel leakage in the presence of an ignition source may result in a fire.
Remedy: GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1-800-521-7300.
Mar 3, 2010
GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.
Consequence & remedy
Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE20011 · Fuel Line Leak
Opened Jul 5, 2020 · Closed Aug 17, 2023
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:delivery:hoses, Lines/piping, And Fittings; Fuel/propulsion System
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Additional source detail variants (3)
Fuel/propulsion System
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Fuel System, Gasoline
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Fuel System, Other:delivery:hoses, Lines/piping, And Fittings
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
PE10005 · Electric Power Steering Failure
Opened Jan 27, 2010 · Closed Jul 19, 2010
Status: closed (inferred from source dates) · Steering:electric Power Assist System
In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.
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