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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Fuel System, Gasoline complaints

215 reports
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51,000 miles · Jan 23, 2010
Fuel System, GasolineSteering

STRONG FUEL ODOR DURING OPERATION AND AFTER TURNING OFF ENGINE ON A 2006 CHEVY COBALT. RESEARCH SHOWS THIS IS A COMMON PROBLEM WITH THIS MAKE/MODEL. SEVERAL OWNERS REPORT SIMILAR PROBLEMS. SPOKE TO GM, THEY CLAIM NO OPEN RECALLS OR SERVICE BULLETINS EXIST. OWNERS HAVE REPORTED THE PROBLEM BEING CAUSE BY DEFECTIVE FUEL PUMP A…

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STRONG FUEL ODOR DURING OPERATION AND AFTER TURNING OFF ENGINE ON A 2006 CHEVY COBALT. RESEARCH SHOWS THIS IS A COMMON PROBLEM WITH THIS MAKE/MODEL. SEVERAL OWNERS REPORT SIMILAR PROBLEMS. SPOKE TO GM, THEY CLAIM NO OPEN RECALLS OR SERVICE BULLETINS EXIST. OWNERS HAVE REPORTED THE PROBLEM BEING CAUSE BY DEFECTIVE FUEL PUMP ASSEMBLIES. AGAIN GM REFUSES TO TAKE ACTION. THIS AMONG OTHER DEFECTS ON THESE CARS IS A PERFECT EXAMPLE OF CONSUMERS BEING BUT IN DANGER BY FAULTY VEHICLES. SINCE GM REFUSES TO ACKNOWLEDGE THE PROBLEMS WITH THERE VEHICLES GOVERNMENT INTERVENTION IN THE CASE IS A MUST. *TR

NHTSA ODI #10302022

108,000 miles · Dec 18, 2009
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE FUEL TANK HAS DEVELOPED CRACKS. A TECHNICIAN FROM THE DEALER STATED THAT THEY WOULD HAVE TO PERFORM A SMOKE TANK TEST AT AN EXPENSE OF $112.00. AND THEN DROPPED THE TANK TO SEE WHERE THE FUEL LEAK WAS COMING FROM. IF THE FUEL TANK HAS TO BE REPLACED IT WILL COST $900. THE CHEVR…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE FUEL TANK HAS DEVELOPED CRACKS. A TECHNICIAN FROM THE DEALER STATED THAT THEY WOULD HAVE TO PERFORM A SMOKE TANK TEST AT AN EXPENSE OF $112.00. AND THEN DROPPED THE TANK TO SEE WHERE THE FUEL LEAK WAS COMING FROM. IF THE FUEL TANK HAS TO BE REPLACED IT WILL COST $900. THE CHEVROLET MANUFACTURER ADVISED HIM TO HAVE THE DIAGNOSTIC TEST, AND AFTERWARD THEY MAY PROVIDE A DISCOUNT TO REPLACE THE FUEL TANK. THE FAILURE MILEAGE WAS 108,000. THE VIN NUMBER WAS UNAVAILABLE.

NHTSA ODI #10296381

35,512 miles · Dec 18, 2009
Fuel System, Gasoline

YESTERDAY, DEC 16,2009, MY NEIGHBOR CALLED ME ON THE PHONE AND SAID, "I NOTICED WALKING BY YOUR CAR, A STRONG ODOR OF GASOLINE." I CHECKED, AND THERE WAS A SMALL PUDDLE OF GASOLINE UNDER THE CAR UNDER THE REAR END.. I TOOK THE CAR TO A LOCAL REPAIR SHOP TODAY, DEC 17, 2009.. THEY SAID THAT THERE WAS A "CRACK" ON THE FUEL PUMP…

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YESTERDAY, DEC 16,2009, MY NEIGHBOR CALLED ME ON THE PHONE AND SAID, "I NOTICED WALKING BY YOUR CAR, A STRONG ODOR OF GASOLINE." I CHECKED, AND THERE WAS A SMALL PUDDLE OF GASOLINE UNDER THE CAR UNDER THE REAR END.. I TOOK THE CAR TO A LOCAL REPAIR SHOP TODAY, DEC 17, 2009.. THEY SAID THAT THERE WAS A "CRACK" ON THE FUEL PUMP AND REPLACED IT. I PAID FOR THE REPAIR. AFTER I GOT HOME, I CHECKED THE NHTSA WEB SITE AND FOUND THAT HERE IS A RECALL FOR THIS PROBLEM ON MY CAR. THE REPAIR WAS MADE AT THE NEAREST REPAIR SHOP, WHICH IS NOT A GM DEALER. WILL CHEVROLET REIMBURSE ME FOR THE REPAIR? DESCRIPTION OF CAR: 2006 CHEVROLET COBALT DATE PURCHASED 2/15/2006 PURCHASED IN ST. LOUIS COUNTY, MO I HAVE NOT RECEIVED A NOTICE FROM CHEVROLET ABOUT THIS PROBLEM. WILL CHEVROLET REIMBURSE ME FOR THE REPAIR? *TR

NHTSA ODI #10296317

35,000 miles · Nov 30, 2009
EquipmentFuel System, Gasoline

MY 2006 CHEVROLET COBALT HAS BEEN DIAGNOSED WITH A FUEL PUMP MODULAR FAILURE RECENTLY AND I GOT QUOTED 1100 FOR THE REPAIR AND NOW MY VEHICLE IS INOPERABLE. I NOTICED YOUR CAMPAIGN NUMBER 09V419000 IN REFERENCE TO THE RECALL AND OUR VEHICLE WAS BOUGHT AND REGISTERED IN ARIZONA (I AM MILITARY) IN 2006. WE CONTACTED CHEVY AND TH…

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MY 2006 CHEVROLET COBALT HAS BEEN DIAGNOSED WITH A FUEL PUMP MODULAR FAILURE RECENTLY AND I GOT QUOTED 1100 FOR THE REPAIR AND NOW MY VEHICLE IS INOPERABLE. I NOTICED YOUR CAMPAIGN NUMBER 09V419000 IN REFERENCE TO THE RECALL AND OUR VEHICLE WAS BOUGHT AND REGISTERED IN ARIZONA (I AM MILITARY) IN 2006. WE CONTACTED CHEVY AND THEY NOW TELL US THAT OUR VIN DOES NOT FIT THE DESCRIPTION AND THAT THEY WILL ONLY PAY FOR THE PART AND PART OF THE LABOR WITH OUR TOTAL BEING BETWEEN $400-$500 EVEN THOUGH IT IS THE EXACT SAME THING AS THE RECALL STATES. I DO NOT HAVE THAT KIND OF MONEY TO BE PAYING FOR A PART I SHOULD NOT HAVE TO PAY FOR. *TR

NHTSA ODI #10294039

52,300 miles · Nov 30, 2009
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING 55 MPH SHE SMELLED A STRONG ODOR OF FUEL INSIDE OF THE VEHICLE. SHE THEN NOTICED A PUDDLE OF GASOLINE ON THE GROUND. THE AUTHORIZED DEALER WAS NOTIFIED OF THE MALFUNCTION. HIS VEHICLE IDENTIFICATION NUMBER WAS EXCLUDED FROM RECALL CAMPAIGN ID NUMBER 09V419000 (FUEL…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING 55 MPH SHE SMELLED A STRONG ODOR OF FUEL INSIDE OF THE VEHICLE. SHE THEN NOTICED A PUDDLE OF GASOLINE ON THE GROUND. THE AUTHORIZED DEALER WAS NOTIFIED OF THE MALFUNCTION. HIS VEHICLE IDENTIFICATION NUMBER WAS EXCLUDED FROM RECALL CAMPAIGN ID NUMBER 09V419000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). NO REPAIRS WERE MADE. THE FAILURE AND CURRENT MILEAGES WERE 52,300.

NHTSA ODI #10293972

64,000 miles · Nov 24, 2009
Fuel System, Gasoline

2006 CHEVY COBALT, 64, 000 MILES. THE CAR LEAKS FUEL FROM THE FUEL PUMP HOSE ON TOP OF THE GAS TANK NEAR THE EXHAUST PIPE LOCATION WHICH COULD BE A SOURCE OF IGNITION. IT HAPPENS EVERY TIME YOU START THE CAR. I TOOK IT TO THE LOCAL CHEVY DEALER, THEY REPAIRED THE CAR FOR ABOUT $600.00. I WAS TOLD THERE WAS NO RECALL ON THIS MODE…

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2006 CHEVY COBALT, 64, 000 MILES. THE CAR LEAKS FUEL FROM THE FUEL PUMP HOSE ON TOP OF THE GAS TANK NEAR THE EXHAUST PIPE LOCATION WHICH COULD BE A SOURCE OF IGNITION. IT HAPPENS EVERY TIME YOU START THE CAR. I TOOK IT TO THE LOCAL CHEVY DEALER, THEY REPAIRED THE CAR FOR ABOUT $600.00. I WAS TOLD THERE WAS NO RECALL ON THIS MODEL. I FOUND FROM THE GM WEB SITE AND THE NHTSA SITE THAT IN FACT GM HAS RECALLED 53000 OF THESE CARS FOR THIS EXACT SAME PROBLEM. I WAS ASSIGNED A SPECIALIST AND A CASE NUMBER AND GM WAS INVESTIGATING IF I QUALIFY FOR FINANCIAL ASSISTANCE. AFTER 3 DAYS OF GM INVESTIGATING, THEY DECIDED MY VIN NUMBER DOESN'T MATCH WITH THIS RECALL. THEY SAID THE CAR IS OUT OF WARRANTY, AND I ARGUES THAT THIS IS A SAFETY RECALL FOR 53000 OTHER COBALTS AND SIMILAR MODELS, NOT A WARRANTY ISSUE AT ALL, ITS A SAFETY RECALL. THEY SAID THEIR DECISION WAS FINAL, AND I WILL RECEIVE NO FINANCIAL HELP. THE GM RECALL NUMBER IS 090226. THE NHTSA CAMPAIGN NUMBER ID NUMBER IS 09V419000. THE MECHANIC DESCRIBED MY CARS PROBLEM EXACTLY HOW THE RECALL READS, AND THE RECALL SAYS AT NO COST TO THE CUSTOMER THIS PART WILL BE REPLACED BY THE DEALER. GM ONLY SAID NO TO FREE REPLACEMENT BECAUSE OF A VIN NUMBER THAT HAS NOT BEEN INPUT INTO THEIR RECALL SYSTEM. *TR

NHTSA ODI #10293402

97,000 miles · Nov 12, 2009
Fuel System, Gasoline

I HAVE A 2006 CHEVY COBALT THAT IS LEAKING GAS FROM THE FUEL PUMP MODULE. I LIVE IN FLORIDA. I UNDERSTAND THAT THERE IS A RECALL FOR THIS PROBLEM IN OTHER STATES BUT NOT FOR MY VIN NUMBER. MY CAR IS NOT UNDER FACTORY WARRANTY AND I BELIEVE THE CAR WILL CATCH FIRE DUE TO THE AMOUNT OF THE FUEL LEAKING FROM THE PORTS. *TR

NHTSA ODI #10291968

110,000 miles · Nov 10, 2009
Fuel System, Gasoline

ONE DAY MY WIFE WALKED PAST THE CAR & SMELLED GAS. I TRACKED DOWN THE SMELL TO THE TOP OF THE GAS TANK. I REMOVED THE GAS TANK TO FIND THE FUEL SUPPLY PORT LEAKING GAS. I HAVE YET TO TAKE CARE OF IT. *TR

NHTSA ODI #10291688

Mileage unknown · Nov 10, 2009
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. SHE SMELLED A STRONG ODOR OF FUEL INSIDE AND OUTSIDE OF THE VEHICLE. THEN SHE NOTICED A PUDDLE OF GASOLINE OUTSIDE OF THE FUEL TANK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE AUTHORIZED DEALER HAS TAKEN THE RESPONSIBILITY TO TOW THE VEHICLE FOR INSPECTION DUE TO THE POTEN…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. SHE SMELLED A STRONG ODOR OF FUEL INSIDE AND OUTSIDE OF THE VEHICLE. THEN SHE NOTICED A PUDDLE OF GASOLINE OUTSIDE OF THE FUEL TANK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE AUTHORIZED DEALER HAS TAKEN THE RESPONSIBILITY TO TOW THE VEHICLE FOR INSPECTION DUE TO THE POTENTIAL SAFETY HAZARD. HER VEHICLE IDENTIFICATION NUMBER WAS EXCLUDED FROM RECALL CAMPAIGN ID NUMBER 09V419000 (FUEL SYSTEM,GASOLINE;DELIVERY;FUEL PUMP). THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN.

NHTSA ODI #10291612

45,000 miles · Nov 10, 2009
Fuel System, Gasoline

I HAVE A 2006 CHEVY COBALT WITH A FUEL LEAK IN THE FUEL PUMP. GM SAYS THAT MY COBALT VIN # DOESN'T MATCH THOSE IN THE RECALL. REGARDLESS, MY VEHICLE HAS THE PROBLEM. THEY ARE NOT WILLING TO CHECK THE VEHICLE OR FIX THE VEHICLE EVEN THOUGH THEY ARE AWARE OF THE EXISTENCE OF THE PROBLEM & THE HAZARDS INVOLVED WITH IT. I CANNOT…

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I HAVE A 2006 CHEVY COBALT WITH A FUEL LEAK IN THE FUEL PUMP. GM SAYS THAT MY COBALT VIN # DOESN'T MATCH THOSE IN THE RECALL. REGARDLESS, MY VEHICLE HAS THE PROBLEM. THEY ARE NOT WILLING TO CHECK THE VEHICLE OR FIX THE VEHICLE EVEN THOUGH THEY ARE AWARE OF THE EXISTENCE OF THE PROBLEM & THE HAZARDS INVOLVED WITH IT. I CANNOT AFFORD THE HUGE BILL IT WILL TAKE TO FIX THE PROBLEM SO I AM PUTTING MYSELF AND OTHERS IN DANGER DRIVING THE VEHICLE. *TR

NHTSA ODI #10291611

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.