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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Fuel System, Gasoline complaints

215 reports
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Mileage unknown · Jul 7, 2011
Fuel System, Gasoline

MY CAR SMELLS LIKE GAS FUMES ALL THE TIME WHEN I DRIVE IT AND IT MAKES MY HEAD HURT AND IT WAS RECENTLY INSPECTED AND IT PASSED. NOW TWO WEEKS LATER, IT SMELLS LIKE GAS, ESPECIALLY IN ONE HUNDRED DEGREE WEATHER AND I WAS NOT INFORMED ABOUT A RECALL ON THE FUEL INJECTION.

NHTSA ODI #10415946

74,600 miles · Jul 6, 2011
Fuel System, Gasoline

BESIDES PRIOR PROBLEMS WITH MY 2006 CHEVY COBALT INCLUDING REPLACING THE MOTOR AND MANUAL TRANSMISSION, I RECENTLY NOTICED A STRONG FUEL ODOR WHEN I WAS DRIVING MY CAR OR AFTER I HAD PARKED. I NOTICED THE SMELL ON JUNE 29, 2011. I CALLED MY MECHANIC ON JULY 1, 2011 AND HE SCHEDULED ME FOR SERVICE ON JULY 5, 2011 FOLLOWING THE IN…

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BESIDES PRIOR PROBLEMS WITH MY 2006 CHEVY COBALT INCLUDING REPLACING THE MOTOR AND MANUAL TRANSMISSION, I RECENTLY NOTICED A STRONG FUEL ODOR WHEN I WAS DRIVING MY CAR OR AFTER I HAD PARKED. I NOTICED THE SMELL ON JUNE 29, 2011. I CALLED MY MECHANIC ON JULY 1, 2011 AND HE SCHEDULED ME FOR SERVICE ON JULY 5, 2011 FOLLOWING THE INDEPENDENCE DAY HOLIDAY WEEKEND. HE LOOKED AT THE CAR AND NOTICED THERE WAS A CRACK IN THE MRA OR MODULAR RESERVOIR ASSEMBLY WHICH HAD CAUSED THE FUEL PUMP TO LEAK. HE STRESSED THE DANGER I HAD BEEN IN WHILE DRIVING MY CAR DUE TO THE HIGHLY FLAMMABLE NATURE OF THE FUEL LEAKING FROM MY CAR. HE NEEDS TO REPLACE THE FUEL PUMP WHICH WILL COST SEVERAL HUNDRED DOLLARS. AFTER DOING SOME RESEARCH ON THE PROBLEM, I FOUND THAT GM HAD RECALLED MANY 2006 CHEVY COBALTS FOR THIS SPECIFIC REASON. I CALLED THE CUSTOMER ASSISTANCE LINE AND SPOKE TO [XXX] AT EXTENSION 12783 WHO TOLD ME MY CAR WAS NOT INCLUDED IN THE RECALL NOR IS THE PROBLEM COVERED UNDER ANY WARRANTY OR SPECIAL COVERAGE. IT IS NOT A COINCIDENCE THAT MY CAR IS SUFFERING THE SAME PROBLEM THAT MANY 2006 CHEVY COBALTS WERE RECALLED FOR. CHEVROLET SHOULD COVER THE COSTS FOR THE REPAIR OF THE VEHICLE THEY SOLD ME. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10410788

68,000 miles · Jul 5, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE COULD SMELL AN ODOR OF FUEL AND NOTICED A FUEL LEAK. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIM…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE COULD SMELL AN ODOR OF FUEL AND NOTICED A FUEL LEAK. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10410578

96,000 miles · Jul 5, 2011
Fuel System, Gasoline

I HAVE A 2006 CHEVY COBALT THAT HAS A GAS LEAK RESULTING FROM A DEFECTIVE FULE PUMP MODULE. THERE IS A SPECIAL COVERAGE ADJUSTMENT (#09275A), HOWEVER THE DEALER AND GM SAY THAT MY CAR DOES NOT QUALIFY FOR THIS COVERAGE. I HAVE THE BULLETIN IN HAND AND IT IDENTIFIES THE BRACKETED VIN NUMBERS, AND MY VIN NUMBER FALLS WITHIN THE …

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I HAVE A 2006 CHEVY COBALT THAT HAS A GAS LEAK RESULTING FROM A DEFECTIVE FULE PUMP MODULE. THERE IS A SPECIAL COVERAGE ADJUSTMENT (#09275A), HOWEVER THE DEALER AND GM SAY THAT MY CAR DOES NOT QUALIFY FOR THIS COVERAGE. I HAVE THE BULLETIN IN HAND AND IT IDENTIFIES THE BRACKETED VIN NUMBERS, AND MY VIN NUMBER FALLS WITHIN THE BRACKET. I HAD MY VEHICLE INTO THE DEALER WHO IDENTIFIED MY GAS LEAK RESULTING FROM THE FUEL PUMP MODULE, WHICH NEEDED TO BE REPLACED BUT THEY WILL NOT ALLOW ME COVERAGE UNDER THIS SPECIAL COVERAGE ADJUSTMENT. *KB

NHTSA ODI #10410500

40,150 miles · Jul 1, 2011
Fuel System, Gasoline

MY 2006 CHEVY COBALT HAS DEVELOPED THE SAME FUEL SYSTEM CRACK/LEAK ISSUES AS DESCRIBED IN THE RECALL. HOWEVER I DO NOT LIVE IN ANY OF THE STATES LISTED SO MY DEALER SAYS ITS NOT COVERED. HOW CAN IT BE RECALLED IN CERTAIN STATES AND NOT OTHERS? SEEMS TO ME A DEFECT IS A DEFECT REGARDLESS OF WHERE THE CAR IS REGISTERED! NOW I HAV…

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MY 2006 CHEVY COBALT HAS DEVELOPED THE SAME FUEL SYSTEM CRACK/LEAK ISSUES AS DESCRIBED IN THE RECALL. HOWEVER I DO NOT LIVE IN ANY OF THE STATES LISTED SO MY DEALER SAYS ITS NOT COVERED. HOW CAN IT BE RECALLED IN CERTAIN STATES AND NOT OTHERS? SEEMS TO ME A DEFECT IS A DEFECT REGARDLESS OF WHERE THE CAR IS REGISTERED! NOW I HAVE TO PAY FOR A REPAIR OR RISK A FIRE. *TR

NHTSA ODI #10410247

668,445 miles · Jun 29, 2011
Fuel System, Gasoline

I PURCHASED PRE-OWNED VEHICLE THAT HAS BEEN RELEASING TOXIC FUMES, THAT STRONGLY RESEMBLE THE SMELL OF GASOLINE. THE SMELL WAS LESS ODORLESS AND NOT NOTICEABLE WHEN I BOUGHT THE CAR, BUT NOW THE CAR SMELL GETS ME DIZZY AND MY NEW BORN CHILD AT THE TIME WAS DIAGNOSED WITH BRONCHIATIOUS. EVERY PERSON FROM STRANGERS TO PEOPLE I KNO…

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I PURCHASED PRE-OWNED VEHICLE THAT HAS BEEN RELEASING TOXIC FUMES, THAT STRONGLY RESEMBLE THE SMELL OF GASOLINE. THE SMELL WAS LESS ODORLESS AND NOT NOTICEABLE WHEN I BOUGHT THE CAR, BUT NOW THE CAR SMELL GETS ME DIZZY AND MY NEW BORN CHILD AT THE TIME WAS DIAGNOSED WITH BRONCHIATIOUS. EVERY PERSON FROM STRANGERS TO PEOPLE I KNOW WHO GET NEXT TO THE CAR NOW EXPRESS THERE CONCERN ABOUT THE CAR SMELL. *TR

NHTSA ODI #10409414

63,580 miles · Jun 15, 2011
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT GASOLINE FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE BUT STATED THAT THE FUEL PUMP MIGHT BE CRACKED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED HIM TO THE DEALER TO DETER…

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TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT GASOLINE FUMES WERE EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE BUT STATED THAT THE FUEL PUMP MIGHT BE CRACKED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED HIM TO THE DEALER TO DETERMINE IF IT WAS THE SAME FAILURE SPECIFIED ON RECALL NHTSA CAMPAIGN ID NUMBER: 09V419000 (COMPONENT: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 63,580.

NHTSA ODI #10406923

78,000 miles · Jun 14, 2011
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THE VEHICLE WAS PARKED WHEN SHE COULD SMELL A STRONG ODOR OF GASOLINE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL TANK WAS LEAKING. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIA…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THE VEHICLE WAS PARKED WHEN SHE COULD SMELL A STRONG ODOR OF GASOLINE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL TANK WAS LEAKING. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 09V419000 (FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 97,000.

NHTSA ODI #10406255

36,000 miles · Jun 10, 2011
Fuel System, Gasoline

TL*THE CONTACT OWNS 2006 CHEVROLET COBALT. THE CONTACT STATED A STRONG ODOR OF FUEL WAS COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS INFORMED THE FUEL PUMP FAILED, CAUSING THE FUEL TANK SENSOR TO FAIL. THE MECHANIC ALSO INFORMED THE CONTACT OF NHTSA RECALL CAMPAIGN ID NUMBER 09…

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TL*THE CONTACT OWNS 2006 CHEVROLET COBALT. THE CONTACT STATED A STRONG ODOR OF FUEL WAS COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS INFORMED THE FUEL PUMP FAILED, CAUSING THE FUEL TANK SENSOR TO FAIL. THE MECHANIC ALSO INFORMED THE CONTACT OF NHTSA RECALL CAMPAIGN ID NUMBER 09V419000 (FUEL SYSTEM, GASOLINE: DELIVERY: FUEL PUMP). THE MANUFACTURER WAS NOTIFIED BUT THE CONTACT WAS INFORMED THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 36,000.

NHTSA ODI #10405901

32,000 miles · Jun 10, 2011
Fuel System, Gasoline

TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE STOPPED, THE CONTACT COULD SMELL A STRONG ODOR OF FUEL COMING FROM THE EXTERIOR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THERE WAS A CRACK ON THE FUEL PUMP ASSEMBLY, CAUSING A FUEL LEAK FROM THE REAR. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE …

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TL*THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE STOPPED, THE CONTACT COULD SMELL A STRONG ODOR OF FUEL COMING FROM THE EXTERIOR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THERE WAS A CRACK ON THE FUEL PUMP ASSEMBLY, CAUSING A FUEL LEAK FROM THE REAR. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 32,000. UPDATED 07/20/11*LJ THE CONSUMER STATED FUEL WAS LEAKING AROUND THE EXHAUST. UPDATED 08/01/11

NHTSA ODI #10405891

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.