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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Fuel/propulsion System complaints

255 reports
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Mileage unknown · Jun 16, 2016
Fuel/propulsion System

TAKATA RECALL. MY CAR HAS A VERY BAD SMELL OF GAS INSIDE AND OUTSIDE. IT JUST BE FIXED. I HAVE READ MANY THINGS ABOUT THIS. IT'S CALLED A SILENT RECALL. I NEED IT FIXED OR I WILL GO FIND ME A LAWYER.

NHTSA ODI #10874739

110 miles · Jun 10, 2016
Fuel/propulsion System

MY FUEL TANK IS LEAKING GAS AROUND THE TOP WHERE THE SUPPLY/RETURN PORT IS LOCATED FOR THE FUEL PUMP. NOTE THIS IS A 2006 COBALT THAT WAS NOT COVERED UNDER THE REFERENCED RECALL. RECALL NUMBER 12V459000 RECALL DATE 09/19/2012 COMPONENT FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP SUMMARY GENERAL MOTORS (GM) IS RECALLIN…

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MY FUEL TANK IS LEAKING GAS AROUND THE TOP WHERE THE SUPPLY/RETURN PORT IS LOCATED FOR THE FUEL PUMP. NOTE THIS IS A 2006 COBALT THAT WAS NOT COVERED UNDER THE REFERENCED RECALL. RECALL NUMBER 12V459000 RECALL DATE 09/19/2012 COMPONENT FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP SUMMARY GENERAL MOTORS (GM) IS RECALLING CERTAIN MODEL YEAR 2007 CHEVROLET EQUINOX AND PONTIAC TORRENT VEHICLES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN ARIZONA, CALIFORNIA, NEVADA, AND TEXAS; MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5, AND SATURN ION VEHICLES ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, ARIZONA, CALIFORNIA, FLORIDA, NEVADA, OR TEXAS; MODEL YEAR 2008 CHEVROLET COBALT AND PONTIAC G5 VEHICLES ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, ARIZONA; AND MODEL YEAR 2009 CHEVROLET COBALT AND PONTIAC G5 VEHICLES ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, ARKANSAS, ARIZONA, CALIFORNIA, NEVADA, OKLAHOMA, OR TEXAS. SOME OF THESE VEHICLES HAVE A CONDITION IN WHICH THE PLASTIC SUPPLY OR RETURN PORT ON THE FUEL PUMP MODULE MAY CRACK, WHICH COULD CAUSE A FUEL LEAK. CONSEQUENCE FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE. WHAT OWNERS SHOULD DO GM WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL PUMP MODULE, FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON, OR ABOUT, NOVEMBER 12, 2012. OWNERS MAY CONTACT GENERAL MOTORS AT 1-800-521-7300.

NHTSA ODI #10873699

114,000 miles · Jun 3, 2016
Fuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING 50 MPH, A STRONG ODOR OF FUEL ENTERED THE VEHICLE. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD AND NOTICED FUEL LEAKING FROM THE BOTTOM OF THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPRO…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING 50 MPH, A STRONG ODOR OF FUEL ENTERED THE VEHICLE. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD AND NOTICED FUEL LEAKING FROM THE BOTTOM OF THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 114,000.

NHTSA ODI #10872422

158,865 miles · May 16, 2016
Fuel/propulsion System

FUEL LINE LEAK

NHTSA ODI #10865253

96,605 miles · May 8, 2016
Fuel/propulsion System

I WAS DRIVING AND SMELLED GASOLINE. I PARKED AND FOUND IT DRIPPING FROM UNDER THE CAR. TOOK IT TO A FIRESTONE AUTO REPAIR AND THEY SHOWED ME THAT THE FUEL LINES WERE RUSTED THROUGH. THEY TOLD ME THAT THIS WAS HAPPENING TO A LOT OF GM CARS AND TRUCKS. A WEB SEARCH CONFIRMED THIS TO BE TRUE. I BELIEVE THAT FUEL LINES SHOULD NOT RU…

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I WAS DRIVING AND SMELLED GASOLINE. I PARKED AND FOUND IT DRIPPING FROM UNDER THE CAR. TOOK IT TO A FIRESTONE AUTO REPAIR AND THEY SHOWED ME THAT THE FUEL LINES WERE RUSTED THROUGH. THEY TOLD ME THAT THIS WAS HAPPENING TO A LOT OF GM CARS AND TRUCKS. A WEB SEARCH CONFIRMED THIS TO BE TRUE. I BELIEVE THAT FUEL LINES SHOULD NOT RUST AND LEAK GAS ON A CAR WITH ONLY 96,000 MILES ON IT. THE COST FOR THIS REPAIR IS $992. I BELIEVE THIS IS A HAZARDOUS AND LIFE THREATENING PROBLEM AND GENERAL MOTORS SHOULD PAY TO HAVE IT REPAIRED BY A NATIONAL RECALL. THANK YOU. *TR

NHTSA ODI #10863786

Mileage unknown · Mar 15, 2016
Fuel/propulsion System

GAS SMELL OMITTING FROM UNDER THE BODY INTO THE CAR . CAR IS STATIONARY THE MAJORITY OF THE TIME , UNLESS ON MY WAY TO WORK . USUALLY TAKING CITY STREETS TO WORK . CAR IS PARKED AT HOME IN THE GARAGE.

NHTSA ODI #10849799

121,788 miles · Feb 24, 2016
Fuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING AT 30 MPH, THERE WAS AN ODOR OF FUEL EMITTED INTO THE VEHICLE. THE CONTACT COASTED OVER TO THE SIDE OF THE ROAD AND NOTICED FUEL LEAKING UNDER THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP LINE WAS CRACKED AND NE…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. WHILE DRIVING AT 30 MPH, THERE WAS AN ODOR OF FUEL EMITTED INTO THE VEHICLE. THE CONTACT COASTED OVER TO THE SIDE OF THE ROAD AND NOTICED FUEL LEAKING UNDER THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP LINE WAS CRACKED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 121,788.

NHTSA ODI #10838008

Mileage unknown · Feb 24, 2016
Fuel/propulsion System

WE HAVE A 2006 CHEVY COBALT WITH 81000 MILES. THIS VEHICLE BELONGED TO MY FATHER WHO IN TURN SAVED IT FOR MY SON. THE PROBLEM THAT I'M HAVING IS THAT WE SAVED THIS VEHICLE SO THAT IT WOULD BE A GOOD STARTER CAR FOR MY SON BUT WE HAVE SINCE FOUND OUT THAT IT IS UNSAFE. WE TOOK THE CAR TO A LOCAL AUTO REPAIR SHOP FOR SOME WORK TO …

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WE HAVE A 2006 CHEVY COBALT WITH 81000 MILES. THIS VEHICLE BELONGED TO MY FATHER WHO IN TURN SAVED IT FOR MY SON. THE PROBLEM THAT I'M HAVING IS THAT WE SAVED THIS VEHICLE SO THAT IT WOULD BE A GOOD STARTER CAR FOR MY SON BUT WE HAVE SINCE FOUND OUT THAT IT IS UNSAFE. WE TOOK THE CAR TO A LOCAL AUTO REPAIR SHOP FOR SOME WORK TO BE DONE ON THE CAR FOR THE FRONT STRUTS TO FIND OUT THAT IT HAS A GAS LEAK. UNKNOWN AS TO HOW LONG THE LEAK HAVE BEEN GOING ON. ONCE FINDING THAT INFORMATION OUT WE TOOK THE VEHICLE TO THE CHEVROLET DEALER TO SEE ABOUT A RECALL ON THE CAR. TURNS OUT THAT THERE IS A RECALL #090226 FOR THE LEAK BUT FOR THE FUEL PUMP BUT NOT FOR THE FUEL LINE. I WAS TOLD BY THE CHEVY SERVICE DEPARTMENT TECH THAT IT IS UNKNOWN HOW THE PROBLEM MAY HAVE OCCURED OTHER THAN BEING OUTSIDE OR WHAT TYPE OF LANDING THE VEHICLE WAS PARKED ON. I'VE HAD 3 DIFFERENT VEHICLES & NEVER HAD A FUEL LINE LEAKAGE PROBLEM LET ALONE HAVING ANY TYPE OF PROBLEM WITH MY VEHICLE BY BEING OUTSIDE OR BEING PARKED ON THE STREET. NOW IF THE FUEL LINE & FUEL PUMP WORK HAND IN HAND WHY WOUNDN'T THE FUEL LINE BE APART OF THIS RECALL. AS A CUSTOMER, I DO BELIEVE THAT IF THEY HAD TO REPLACE THE FUEL PUMP THEN THEY WOULD REPLACE THE FUEL LINE IN ORDER FOR THE PARTS TO WORK PROPERLY. THIS IS A MAJOR CONCERN FOR ME BECAUSE CUSTOMERS WOULD BE RIDING AROUND WITH A MAJOR HAZARD & WOULDN'T EVEN KNOW IT UNTIL THEY WERE IN AN ACCIDENT THAT MAY RESULT IN BEING FATAL. THERE IS NO REASON WHY THIS COMPANY WOULD RECALL ONLY 1 PART OF THE ISSUE & NOT THE ENTIRE ISSUE. JUST ANOTHER WAY OF DISMISSING THE SAFETY ISSUES WITH THEIR VEHICLES THAT THIS COMPANY HAS INCURRED OVER THE YEARS.

NHTSA ODI #10837950

97,000 miles · Jan 13, 2016
Fuel/propulsion System

A FUEL SMELL WAS COMING FROM THE BACK OF THE CAR, WHEN PARKED. I TOOK IT TO THE MECHANIC AND HE FOUND SAFETY BULLETIN #09226B. THE MECHANIC CALLED THE CHEVY DEALER BEFORE REMOVING THE FUEL TANK TO CONFIRM THE PRODUCT SAFETY BULLETIN. THEY SAID THERE WAS NO MANUFACTURER REPLACEMENT, BECAUSE I LIVE IN ILLINOIS. I AM THE ORIGIN…

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A FUEL SMELL WAS COMING FROM THE BACK OF THE CAR, WHEN PARKED. I TOOK IT TO THE MECHANIC AND HE FOUND SAFETY BULLETIN #09226B. THE MECHANIC CALLED THE CHEVY DEALER BEFORE REMOVING THE FUEL TANK TO CONFIRM THE PRODUCT SAFETY BULLETIN. THEY SAID THERE WAS NO MANUFACTURER REPLACEMENT, BECAUSE I LIVE IN ILLINOIS. I AM THE ORIGINAL OWNER OF THE CAR WITH 97,048 MILES, BUT THE RECALL ONLY APPLIES IN WARM STATES (TEXAS, ARIZONA, CALIFORNIA, AND NEVADA)THE FUEL TANK WAS REMOVED AND HE FOUND A SMALL LEAK ON THE FITTING AT TOP OF THE FUEL PUMP MODULE. THE FUEL PUMP WAS REPLACED AND RETESTED FOR LEAKS. I PAID FOR THE FUEL PUMP AND THE WORK. I WILL NEVER BUY A GM CAR AGAIN!

NHTSA ODI #10820106

121,000 miles · Jan 5, 2016
Fuel/propulsion System

MY CAR FALLS UNDER THE 09V419 RECALL. I BEGAN SMELLING STRONG FUEL SMELL OUTSIDE THE 2006 COBALT. I BROUGHT IT INTO CHEV DEALER TO CHECK FOR FUEL PUMP MODULE RECALL. THEY INFORMED ME THE FUEL PUMP RECALL WAS NOT THE ISSUE, INSTEAD THE FUEL LINES ARE RUSTED OUT AND LEAKING...TECH COMMENTS "FOUND BOTH THE PRESSURE AND RETURN LINES…

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MY CAR FALLS UNDER THE 09V419 RECALL. I BEGAN SMELLING STRONG FUEL SMELL OUTSIDE THE 2006 COBALT. I BROUGHT IT INTO CHEV DEALER TO CHECK FOR FUEL PUMP MODULE RECALL. THEY INFORMED ME THE FUEL PUMP RECALL WAS NOT THE ISSUE, INSTEAD THE FUEL LINES ARE RUSTED OUT AND LEAKING...TECH COMMENTS "FOUND BOTH THE PRESSURE AND RETURN LINES ARE VERY RUSTY AND LEAKING FUEL". VEHICLE HAS APPROX 121,000 MILES. COST TO REPAIR WILL BE $755.00. IT WOULD APPEAR THE FUEL LINES ARE FAULTY/POOR CONSTRUCTION OR THE RUST-PROOFING IS POOR. THIS PROBLEM IS VERY PREVALENT IN THIS MODEL. PRESENTS A SAFETY HAZARD, ESPECIALLY WHEN DEALER DOES NOT PLAN TO REPLACE THE FUEL PUMP MODULE DESPITE MY VIN # BEING WITHIN THE RANGE OF THE CARS AFFECTED AND SAFETY RECALL REPORT SPECIFIES THAT THE ESTIMATED PERCENTAGE WITH DEFECT IF 100%. MANUFACTURER SHOULD STAND BEHIND THE PRODUCT AND FIX ALL SUSPECTED VEHICLES.

NHTSA ODI #10818259

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.