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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Fuel/propulsion System complaints

255 reports
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120,000 miles · Sep 12, 2013
Fuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT UPON STARTING THE VEHICLE, A FUEL ODOR WAS IN THE CABIN. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED ABOUT THE FAILURE. THE CONTACT WAS ALSO INFORMED THAT THE VEHICL…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT UPON STARTING THE VEHICLE, A FUEL ODOR WAS IN THE CABIN. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED ABOUT THE FAILURE. THE CONTACT WAS ALSO INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NETS CAMPAIGN NUMBER (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS 120,000.

NHTSA ODI #10543280

124,578 miles · Aug 12, 2013
Fuel/propulsion System

THERE IS A RECALL FOR THE FUEL SYSTEM LEAKING ON 2006 COBALTS AS WELL AS OTHER YEAR COBALTS AND ION'S. THE RECALL IS LIMITED TO CERTAIN STATES AND CERTAIN VIN'S. MY 2006 COBALT WAS BOUGHT IN KENTUCKY BUT IS HAVING THE SAME ISSUE AS DESCRIBED BY THE RECALL. UPON RESEARCHING THE ISSUE I HAVE FOUND OTHER COMPLAINTS OUTSIDE THE AFFE…

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THERE IS A RECALL FOR THE FUEL SYSTEM LEAKING ON 2006 COBALTS AS WELL AS OTHER YEAR COBALTS AND ION'S. THE RECALL IS LIMITED TO CERTAIN STATES AND CERTAIN VIN'S. MY 2006 COBALT WAS BOUGHT IN KENTUCKY BUT IS HAVING THE SAME ISSUE AS DESCRIBED BY THE RECALL. UPON RESEARCHING THE ISSUE I HAVE FOUND OTHER COMPLAINTS OUTSIDE THE AFFECTED AREA WITH THE SAME ISSUE. *TR

NHTSA ODI #10535031

132,000 miles · Jul 27, 2013
Fuel/propulsion System

CAR SMELLED OF FUEL WHEN STOPPED. MECHANIC FOUND CRACK ON FUEL PUMP MODULE AND REPLACED. *TR

NHTSA ODI #10532097

64,000 miles · Jul 16, 2013
Fuel/propulsion System

I NOTICED A SLIGHT FUEL SMELL FROM THE CAR WHICH LASTED SEVERAL MONTHS. IT INCREASED TO A STRONG FUEL SMELL AND HARD COLD STARTS ALONG WITH ROUGH IDLING. IT FINALLY LED TO LEAKING FUEL. I REMOVED THE FUEL TANK AND WHILE INSPECTING IT, THE FUEL LINE FITTING BROKE OFF OF THE FUEL PUMP. THERE IS A CURRENT RECALL FOR THE EXACT P…

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I NOTICED A SLIGHT FUEL SMELL FROM THE CAR WHICH LASTED SEVERAL MONTHS. IT INCREASED TO A STRONG FUEL SMELL AND HARD COLD STARTS ALONG WITH ROUGH IDLING. IT FINALLY LED TO LEAKING FUEL. I REMOVED THE FUEL TANK AND WHILE INSPECTING IT, THE FUEL LINE FITTING BROKE OFF OF THE FUEL PUMP. THERE IS A CURRENT RECALL FOR THE EXACT PROBLEM, BUT NOT IN THE STATE I BOUGHT OR REGISTERED MY CAR IN. THIS SHOULD APPLY TO ALL AFFECTED VEHICLES. *TR

NHTSA ODI #10525149

170,000 miles · Apr 23, 2013
Fuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED SHE NOTICED A FUEL LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THAT THE FUEL PUMP WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 170,000. …

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED SHE NOTICED A FUEL LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THAT THE FUEL PUMP WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 170,000. *TR

NHTSA ODI #10509337

Mileage unknown · Apr 17, 2013
Fuel System, GasolineFuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT RECEIVED A NOTICED FROM THE MANUFACTURER WHICH STATED THAT THE CONTACT'S VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE) DUE TO WHERE THEY LIVED. THE LETTER ALSO STATED THAT THE MANUFACTURER WOULD REPAIR THE VEHICLE SHOULD THE FAILU…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT. THE CONTACT RECEIVED A NOTICED FROM THE MANUFACTURER WHICH STATED THAT THE CONTACT'S VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 12V459000 (FUEL SYSTEM, GASOLINE) DUE TO WHERE THEY LIVED. THE LETTER ALSO STATED THAT THE MANUFACTURER WOULD REPAIR THE VEHICLE SHOULD THE FAILURE OCCUR. THE CONTACT FELT THAT ALL VEHICLES OF THE SAME YEAR, MAKE, AND MODEL SHOULD HAVE BEEN INCLUDED, REGARDLESS OF RESIDENCY. THE CONTACT HAD NOT EXPERIENCED A FAILURE. *TR

NHTSA ODI #10508508

13,200 miles · Apr 9, 2013
Fuel/propulsion System

I HAD NOTICED A VERY STRONG GAS ODOR IN MY VEHICLE FOR AWHILE WHEN I TOOK IT IN TO GET AN OIL CHANGE I INQUIRED ABOUT IT. WHILE WORKING ON THE CAR THEY NOTICED A LEAK COMING FROM THE GAS TANK AND MADE ME AWARE OF IT AND SUGGESTED I GET IT FIXED AS SOON AS POSSIBLE. ONCE I WAS ABLE TO I LOOKED UP THE INFORMATION AND FOUND THAT T…

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I HAD NOTICED A VERY STRONG GAS ODOR IN MY VEHICLE FOR AWHILE WHEN I TOOK IT IN TO GET AN OIL CHANGE I INQUIRED ABOUT IT. WHILE WORKING ON THE CAR THEY NOTICED A LEAK COMING FROM THE GAS TANK AND MADE ME AWARE OF IT AND SUGGESTED I GET IT FIXED AS SOON AS POSSIBLE. ONCE I WAS ABLE TO I LOOKED UP THE INFORMATION AND FOUND THAT THERE WAS INDEED A RECALL ON THESE VEHICLES FOR THIS PARTICULAR REASON AND MANY CONSUMERS WERE UPSET ABOUT IT. I CALLED GMC AND THEY INFORMED ME THAT I WAS ELIGIBLE FOR A SPECIAL COVERAGE ADJUSTMENT TO REPLACE MY FUEL PUMP AND I SHOULD MAKE AN APPOINTMENT WITH THE DEALERSHIP. I WENT TO THE DEALERSHIP TO MAKE AN APPOINTMENT AND THEY INFORMED ME THAT ALTHOUGH IT WAS WITHIN THE TEN YEAR LIMIT IT WAS OVER 120,000 MILES AND THEY WOULD NOT REPLACE IT UNDER THE SPECIAL COVERAGE ADJUSTMENT. OBVIOUSLY THIS CAR IS EIGHT YEARS OLD AND THE CHANCES OF ANY VEHICLE THAT OLD BEING UNDER 120,000 MILES IS ABSURD! AND I WAS TOLD IN A VERY RUDE MANNER THAT IF MY CAR BLEW UP BECAUSE OF THIS IT WAS NOT THEIR PROBLEM. I HAVE ONLY OWNED THIS CAR FOR A YEAR AND A HALF AND WAS NOT MADE AWARE THAT THIS WAS A RECALL OR SPECIAL ISSUE UPON PURCHASE EVEN THOUGH IT HAS APPARENTLY BEEN RECORDED SINCE 2009. IT IS COMPLETELY AND UTTERLY RIDICULOUS THAT THEY ARE NOT MORE PRO-ACTIVE IN THE RECTIFICATION OF THIS ISSUE AS IT IS ENDANGERING LIVES! *TR

NHTSA ODI #10505685

72,000 miles · Apr 4, 2013
Fuel/propulsion System

TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT LS. THE CONTACT STATED THAT HE NOTICED A STRONG ODOR OF FUEL AND SHORTLY AFTER A LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. AFTER DIAGNOSIS, THEY ADVISED HIM THAT THERE WAS A FRACTURE IN THE FUEL PUMP AND IT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFAC…

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TL* THE CONTACT OWNS A 2006 CHEVROLET COBALT LS. THE CONTACT STATED THAT HE NOTICED A STRONG ODOR OF FUEL AND SHORTLY AFTER A LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. AFTER DIAGNOSIS, THEY ADVISED HIM THAT THERE WAS A FRACTURE IN THE FUEL PUMP AND IT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 72,000. THE CURRENT MILEAGE WAS APPROXIMATELY 73,000. THE VIN WAS UNAVAILABLE. *TR

NHTSA ODI #10507097

173,000 miles · Apr 3, 2013
Fuel/propulsion System

THIS IS THE SECOND TIME I HAVE FACED SPENDING HUNDREDS OF DOLLARS TO REPLACE A PART WITH A KNOWN PROBLEM. THE FIRST TIME WAS NHSTA COMPLAIN #10419243 FILED ON 08/12/2011. AT THE TIME, I ISSUED A COMPLAINT AFTER HAVING TO REPLACE THE FUEL PUMP ON MY 2006 CHEVY COBALT BECAUSE OF A CRACK IN THE PORT ON TOP OF THE PUMP THAT IS SIT…

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THIS IS THE SECOND TIME I HAVE FACED SPENDING HUNDREDS OF DOLLARS TO REPLACE A PART WITH A KNOWN PROBLEM. THE FIRST TIME WAS NHSTA COMPLAIN #10419243 FILED ON 08/12/2011. AT THE TIME, I ISSUED A COMPLAINT AFTER HAVING TO REPLACE THE FUEL PUMP ON MY 2006 CHEVY COBALT BECAUSE OF A CRACK IN THE PORT ON TOP OF THE PUMP THAT IS SITUATED ON TOP OF THE FUEL TANK. ON 3/11/2012 THE REPLACEMENT PUMP ALSO FAILED IN THE EXACT SAME SPOT. AT THE TIME, I WAS DRIVING DOWN THE HIGHWAY WHEN THE ENGINE STALLED. I LATER LEARNED THERE WAS FUEL LEAKING ALL OVER THE ROAD UNDER MY CAR. AFTER BEING TOWED TO AN INDEPENDENT REPAIR SHOP, I WAS TOLD THAT THE SAME PART HAD FAILED AGAIN. THOUGH THE MECHANIC TRIED TO FIND THE PART ITSELF, HE SOON LEARNED IT IS NOT SOLD SEPARATELY AND THE ONLY WAY TO FIX THE PROBLEM IS TO REPLACE THE ENTIRE PUMP.THIS TIME IS WAS OVER $600 TO REPLACE IT AND TOGETHER WITH THE $85.00 TOW BILL, I HAVE NOW SPENT OVER $1100 ON A KNOWN DEFECT THAT WOULD BE COVERED UNDER RECALL IF I LIVED IN ONE OF THE STATES WHERE A RECALL FOR THIS PART IS IN EFFECT. MORE THAN 100 COMPLAINTS HAVE BEEN FILED BETWEEN THESE TWO PERSONAL INCIDENTS. WHEN IS SOMEONE GOING TO DO SOMETHING ABOUT IT???!!!!! DOES SOMEONE HAVE TO DIE IN A FIRE BEFORE THIS PROBLEM IS ADDRESSED? *TR

NHTSA ODI #10505511

88,800 miles · Mar 17, 2013
Fuel/propulsion System

FOR THE PAST FEW DAYS MY WIFE AND I HAVE SMELLED GAS AFTER THE CAR WAS SHUT OFF. TODAY WE NOW HAVE FUEL LEAKING FROM THE FUEL TANK AREA OF THE CAR. WE LOOKED THE PROBLEM UP AND SEE THAT A RECALL FOR THE PROBLEM. WE CALL GM AND WERE INFORMED THAT OUR CAR IS NOT ON THE RECALL LIST. OUR CAR IS THE SAME YEAR AND MODEL AS THE RECALL …

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FOR THE PAST FEW DAYS MY WIFE AND I HAVE SMELLED GAS AFTER THE CAR WAS SHUT OFF. TODAY WE NOW HAVE FUEL LEAKING FROM THE FUEL TANK AREA OF THE CAR. WE LOOKED THE PROBLEM UP AND SEE THAT A RECALL FOR THE PROBLEM. WE CALL GM AND WERE INFORMED THAT OUR CAR IS NOT ON THE RECALL LIST. OUR CAR IS THE SAME YEAR AND MODEL AS THE RECALL BUT WE LIVE IN THE WRONG STATE. *TR

NHTSA ODI #10503312

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.