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2006 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,950 reports with mileage · 380 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,299 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 412 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel/propulsion System. Review the 255 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

164 crash reports14 fire reports81 injury reports

Exterior Lighting complaints

17 reports
Clear category filter
100,000 miles · Jul 31, 2018
Electronic Stability Control (esc)Exterior LightingFuel/propulsion System

I ALREADY HAD A RECALL ON THE FUEL PUMP OR MODULAR AND THEN ON THE IGNITION SWITCH. THE CHECK ENGINE LIGHT HAS ALWAYS BEEN ON. THEY COULDN'T GET IT TO GO OFF EVEN WHEN THEY DID THOSE REPAIRS, THEN ONE DAY THE TURN SIGNALS STOPPED TURNING OFF AFTER MAKING A TURN. THE NEWEST PROBLEM AND THE SCARIEST ONE TO ME IS NOW A GAS LEAK. I …

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I ALREADY HAD A RECALL ON THE FUEL PUMP OR MODULAR AND THEN ON THE IGNITION SWITCH. THE CHECK ENGINE LIGHT HAS ALWAYS BEEN ON. THEY COULDN'T GET IT TO GO OFF EVEN WHEN THEY DID THOSE REPAIRS, THEN ONE DAY THE TURN SIGNALS STOPPED TURNING OFF AFTER MAKING A TURN. THE NEWEST PROBLEM AND THE SCARIEST ONE TO ME IS NOW A GAS LEAK. I WENT OUT AND STARTED MY CAR, STARTED TO REVERSE AND THEN SMELLED A STRONG ODOR OF GAS. I STOPPED AND NOTICED MY GAS GAUGE ACTUALLY GOING DOWN. SO I SHUT THE CAR OFF HURRIED UP AND GOT MY KIDS OUT AND THEN SAW THE GAS POURING ON THE ROAD FROM UNDER MY CAR. I CAN'T BELIEVE THE PROBLEMS THAT I'VE HAD WITH THIS CAR. CHEVY NEEDS TO BE HELD ACCOUNTABLE FOR THESE PROBLEMS. IT'S THEIR CHEAP MISTAKES. THE ONLY REASON I HAVE CONTINUED TO KEEP THE CAR IS BECAUSE IT BELONGED TO MY LITTLE BROTHER WHO DIED IN A TRAGIC CAR CASH WITH HIS PREGNANT FIANC AND MY FATHER. SO I HAVEN'T WANTED TO PART WITH IT. I HAVE SEEN THAT OTHERS HAVE HAD THE SAME PROBLEMS AND APPARENTLY THERE WAS RECALLS FOR SOME OF THESE PROBLEMS ON OTHERS BUT NOT FOR MY VIN. HOW IS THAT RIGHT? THEY NEED TO BE RESPONSIBLE FOR FIXING THIS AND THEY NEED TO FIX EVERYTHING CORRECTLY THIS TIME. I NEED HELP WITH THIS PROBLEM, I'M NOT SURE WHERE ELSE TO TURN AT THIS POINT.

NHTSA ODI #11114703

Mileage unknown · May 30, 2017
Air BagsElectrical SystemExterior Lighting

SIGNAL SHOWING AIRBAG NEEDS SERVICING GOES ON AND OFF WHILE DRIVING. HEADLIGHTS, LOW BEAM (BOTH OF THEM) JUST STOPPED WORKING. NEW BULBS AND NEW FUSES ARE NOT THE PROBLEM. NOW, I CAN'T EVEN KEEP MY HIGH BEAMS IN "ON" POSITION. ONLY IF I HOLD THE SWITCH. I'VE HAD THIS CAR FOR UNDER 3 MONTHS. DRIVER'S SIDE DOOR LOCK SOMETIME…

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SIGNAL SHOWING AIRBAG NEEDS SERVICING GOES ON AND OFF WHILE DRIVING. HEADLIGHTS, LOW BEAM (BOTH OF THEM) JUST STOPPED WORKING. NEW BULBS AND NEW FUSES ARE NOT THE PROBLEM. NOW, I CAN'T EVEN KEEP MY HIGH BEAMS IN "ON" POSITION. ONLY IF I HOLD THE SWITCH. I'VE HAD THIS CAR FOR UNDER 3 MONTHS. DRIVER'S SIDE DOOR LOCK SOMETIMES WORKS, SOMETIMES DOESN'T. I HAVE TO UNLOCK THE DOOR MANUALLY (SOMETIMES). I FIND THAT ODD. MY LARGEST PROBLEM IS OBVIOUSLY HEADLIGHTS. I HAVE 2 CHILDREN AND CAN'T DRIVE AT NIGHT, EVEN IN AN EMERGENCY.

NHTSA ODI #10992126

141,103 miles · Dec 28, 2016
Exterior Lighting

ON SEPTEMBER 19TH, 2016 I BOUGHT A NEW TWO PACK OF SYLVANIA 3157 LL LONG LIFE LAMPS FROM WAL-MART AND USED ONE TO REPLACE MY OLD LEFT REAR BLINKER LIGHT WHICH HAD BURNED OUT. THE LIGHTS ARE SPECIFIED AS VALID REPLACEMENT LIGHTS FOR THE 2006 CHEVY COBALT. ON DECEMBER 26TH, 2016 I NOTICED THAT THE SAME LEFT REAR BLINKER LIGHT WAS …

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ON SEPTEMBER 19TH, 2016 I BOUGHT A NEW TWO PACK OF SYLVANIA 3157 LL LONG LIFE LAMPS FROM WAL-MART AND USED ONE TO REPLACE MY OLD LEFT REAR BLINKER LIGHT WHICH HAD BURNED OUT. THE LIGHTS ARE SPECIFIED AS VALID REPLACEMENT LIGHTS FOR THE 2006 CHEVY COBALT. ON DECEMBER 26TH, 2016 I NOTICED THAT THE SAME LEFT REAR BLINKER LIGHT WAS NOT WORKING AGAIN. ON DECEMBER 27TH, 2016 I AGAIN ATTEMPTED TO REPLACE THE BLINKER LIGHT UNSUCCESSFULLY. ON THIS DAY I NOTICED THAT THE PLASTIC ON THE BULB HAD BURNT AND MELTED AT THE BULB'S CONNECTION POINT ONTO THE METAL CONTACTS OF THE BLINKER ASSEMBLY (SEE ATTACHED PHOTOS). THIS SEEMS TO BE A POTENTIAL FIRE HAZARD FOR THE VEHICLE. UPON RESEARCHING, I FOUND OTHER FOLKS COMPLAINING ABOUT SIMILAR ISSUES WITH THEIR RUNNING LIGHTS ON THE CHEVY COBALT AS EVIDENCED HERE: HTTP://WWW.YOURCOBALT.COM/FORUMS/PROBLEMS-SERVICE/18928-BURNING-OUT-TURN-SIGNAL-LIGHT-BULBS.HTML. THE VEHICLE WAS IN MOTION ON A CITY STREET WHEN THE BULB MELTED.

NHTSA ODI #10937781

148,686 miles · Feb 12, 2015
Electrical SystemExterior Lighting

I TOOK MY CAR TO A REPAIR SHOP AFTER HEARING A STRANGE NOISE WHILE DRIVING TO WORK. AFTER AN ANALYSIS, I WAS INFORMED THAT THE ENGINE HAD NO OIL IN IT AND THE NOISE I WAS HEARING WAS CALLED "ENGINE KNOCK." I WAS ALSO INFORMED THAT THE ENGINE WAS COMPLETELY SHOT DUE TO LACK OF OIL. MY OIL LIGHT ON MY DASH NEVER CAME ON TO ALERT…

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I TOOK MY CAR TO A REPAIR SHOP AFTER HEARING A STRANGE NOISE WHILE DRIVING TO WORK. AFTER AN ANALYSIS, I WAS INFORMED THAT THE ENGINE HAD NO OIL IN IT AND THE NOISE I WAS HEARING WAS CALLED "ENGINE KNOCK." I WAS ALSO INFORMED THAT THE ENGINE WAS COMPLETELY SHOT DUE TO LACK OF OIL. MY OIL LIGHT ON MY DASH NEVER CAME ON TO ALERT ME OF ANY PROBLEMS WITH MY OIL. WHEN I START MY CAR, THE OIL LIGHT ALONG WITH ALL THE OTHER EMERGENCY LIGHTS (I.E. TRACTION CONTROL, CHECK ENGINE...) LIGHT UP AS USUAL AND THEN GO OFF, SO I KNOW THE ACTUAL LIGHT WORKS BUT I THINK THERE MAY BE A SENSOR ISSUE. *TR

NHTSA ODI #10683074

120,000 miles · Nov 20, 2014
Electrical SystemExterior Lighting

I HAVE BEEN CALLING SUTLIFF CHEVY IN HARRISBURG PA A NUMEROUS NUMBER OF TIMES. SINCE THEY REPLACED MY KEY SYSTEM THE CAR NOW JUST SHUTS OFF HALF THE TIME AND THE OTHER HALF THE AUTO LIGHTS WILL NOT SHUT OFF CAUSING THE BATTERY TO DIE AND LEAVING ME STUCK. WHEN I CALL THE SERVICE DEPT THEY BLOW ME OFF , I HAVE TO LEAVE MESSAGES…

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I HAVE BEEN CALLING SUTLIFF CHEVY IN HARRISBURG PA A NUMEROUS NUMBER OF TIMES. SINCE THEY REPLACED MY KEY SYSTEM THE CAR NOW JUST SHUTS OFF HALF THE TIME AND THE OTHER HALF THE AUTO LIGHTS WILL NOT SHUT OFF CAUSING THE BATTERY TO DIE AND LEAVING ME STUCK. WHEN I CALL THE SERVICE DEPT THEY BLOW ME OFF , I HAVE TO LEAVE MESSAGES AND DON'T GET A RETURN CALL. I NEVER HAD ANY PROBLEMS WITH THIS CAR SINCE I BOUGHT IT NEW AND ONE RECALL AND THE CAR IS A PIECE OF CRAP AND SO IT THE ASSISTANCE I AM GETTING. I USED TO LOVE MY CHEVY AND WOULD NEVER BUY ANYTHING ELSE AND THAT OVER,. I REALIZE MY CAR IS OUT OF WARRANTY AND IT TO YOUR PROBLEM BUT I WILL GET THE WORK OUT. *TR

NHTSA ODI #10659624

49,000 miles · Oct 19, 2014
Electrical SystemExterior LightingFuel/propulsion System

MY CAR HAS BEEN MILDLY HAVING PROBLEMS WHEN YOU WOULD STOP AT A LIGHT OR PULL INTO A PARKING SPOT IT ACTS LIKE IT WANTS TO CUTOFF. I GOT THE LETTER ON THE RECALL AND IT DEFINITELY GAVE ME ANXIETY DRIVING THE CAR ESPECIALLY SINCE I HAVE TO TRAVEL 180 MILES QUITE OFTEN FOR MY KIDS. I HAD THE RECALL FIXED AND YET STILL HAD THE MI…

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MY CAR HAS BEEN MILDLY HAVING PROBLEMS WHEN YOU WOULD STOP AT A LIGHT OR PULL INTO A PARKING SPOT IT ACTS LIKE IT WANTS TO CUTOFF. I GOT THE LETTER ON THE RECALL AND IT DEFINITELY GAVE ME ANXIETY DRIVING THE CAR ESPECIALLY SINCE I HAVE TO TRAVEL 180 MILES QUITE OFTEN FOR MY KIDS. I HAD THE RECALL FIXED AND YET STILL HAD THE MINOR PROBLEM. I SAY MINOR ONLY BECAUSE IT DID NOT CAUSE ANYTHING BAD TO HAPPEN AT THAT TIME. ALSO NOTICED THAT MY CAR WAS NOT ACTING RIGHT WITH THE TWO KEYS THEY GAVE ME SOMETIMES IT WOULD START AND SOMETIMES IT LOCKED UP. BUT NOT EVERY TIME. ABOUT TWO MONTHS AFTER THAT I WENT TO LUNCH AND MY KEY GOT LOCKED IN THE IGNITION AND THE CAR WOULD NOT START. FIGURING I TRUST BE THE BATTERY I WENT BOUGHT A NEW BATTERY BUT THE CAR STILL WOULDN'T START. I HAD IT TOWED TO GM DEALERSHIP AND THEY TOLD ME IT CODED FOR THE IGNITION SWITCH AND THE FUSE BOX. BUT THEN CALLED ME BACK AND SAID IT WAS THE FUSE BOX AND THE BODY CONTROL MODULE AND THE FUEL PRESSURE CENSOR. I TRIED TO TRADE IT IN AND THE VALUE OF A CAR I BOUGHT JUST A YEAR AND A HALF AGO FOR 11,999 IS NOW ONLY WORTH 3000.00 EVEN TO THE MAKER OF THE CAR I WOULD BE STUCK PAYING ON A CAR THAT IS UNSAFE STILL AND MAKES IT TO WHERE I CANNOT GET A NEW CAR BECAUSE OF THE AMOUNT I STILL OWE ON THE VEHICLE. *TR

NHTSA ODI #10648705

82,849 miles · Mar 26, 2014
Exterior LightingStructureWheelsCrashInjury

ON JUNE SEVENTH, 2010, I WAS DRIVING ON THE I-95 EXPRESSWAY. SUDDENLY, I LOST THE CONTROL OF MY CAR WHICH WAS HIT BY ANOTHER CAR DRIVEN FOR REYMY W. PORTES (CRASH REPORT # [XXX]). ON FEBRUARY 21TH, 2011, MY HUSBAND, [XXX] HAD SIMILAR ACCIDENT WITH HIS 2008 CHEVY COBALT. THE FACT THAT BOTH CRASHES WERE SO SIMILAR MADE DUBIOUS ABO…

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ON JUNE SEVENTH, 2010, I WAS DRIVING ON THE I-95 EXPRESSWAY. SUDDENLY, I LOST THE CONTROL OF MY CAR WHICH WAS HIT BY ANOTHER CAR DRIVEN FOR REYMY W. PORTES (CRASH REPORT # [XXX]). ON FEBRUARY 21TH, 2011, MY HUSBAND, [XXX] HAD SIMILAR ACCIDENT WITH HIS 2008 CHEVY COBALT. THE FACT THAT BOTH CRASHES WERE SO SIMILAR MADE DUBIOUS ABOUT OUR RESPONSIBILITY ON THEM. ON DECEMBER 12, 2011 MY HUSBAND PRESENTED A COMPLAINT TO F. H.S. M. V. D. M. S. (COMPLAINT # [XXX]), ON DECEMBER 16, 2011 ITS ANSWER WAS: ?YOUR COMPLAINTS DO NOT FALL WITHIN ITS JURISDICTION. DEJECTED, HE DIDN?T ANY MORE ACTION. I HAVE JUST RECEIVED FROM GM A WARNING ABOUT A DEFECT WHICH RELATES TO MOTOR VEHICLES SAFETY EXISTS IN 2005-2007 MODEL YEAR (MY) CHEVROLET COBALT, THEN I READ ON TV NEWS, AND INTERNET, THAT GM ISSUED THAT IT'S POSSIBLE THAT THE AIR BAGS MIGHT NOT DEPLOY IF THERE IS AN ACCIDENT?. IN THIS MOMENT WE REALIZED THAT BOTH THE 2006 AND 2008 CHEVY COBALT AIR BAGS? DID NOT DEPLOY, REGARDLESS BOTH VEHICLES CRASHES WERE ON FRONT BUMPER AND MAROONE COLLISION CENTER CHARGE TO ALLSTATE THE AMOUNT OF $4183.16 TO REPAIR MY CAR. WE HAVE RECEIVED A SIGNIFICANT AMOUNT OF LETTERS FROM LAWYERS, AS WELL AS ALLSTATE INSURANCE DEALING WITH INJURES DAMAGES AND MONETARY COMPENSATION. ALLSTATE PAID TO MR. PORTES THE SUM OF $3 000, CONSEQUENTLY OUR ALLSTATE INSURANCE PREMIUM WAS RAISED SUBSTANTIALLY. THIS ENTIRE SITUATION HAD CAUSED STRESS, ECONOMIC PROBLEMS AND LACK OF CONFIDENCE IN BOTH MY WIFE I. BECAUSE BOTH CRASHES HAPPENED IN THE AFTERNOON RUSH HOUR, I-95 TRAFFIC WAS CROWDED AND SLOW, BUT IN OTHER CONDITIONS AND AS CONSEQUENCE OF AIR BAG MALFUNCTION MY WIFE AND MIGHT HAVE DIED. FOR THE REASONS EXPLAINING ABOVE, I, THE WRITER, DEMAND FROM GM A MONETARY COMPENSATION FOR THE PSYCHOLOGICAL, LEGAL, AND MONETARY PROBLEMS CAUSED BY MY CAR MALFUNCTION. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10574909

170,030 miles · Feb 26, 2014
Electrical SystemExterior LightingCrashInjury

WHILE DRIVING AROUND A CORNER LOST ALL POWER AND CONTROL OF CAR. THEREFORE I WAS UNABLE TO STEER THE CAR AND HIT THE BACK OF A PARKED CAR. *TR

NHTSA ODI #10566128

155,560 miles · Aug 23, 2012
Electrical SystemExterior LightingSteering

I WAS DRIVING HOME ONE RAINY DAY, ABOUT 45MPH, DASH LIT UP TO SHIFT. I LOOKED AND I WAS ALREADY IN 5TH. NEXT SECOND EVERYTHING ON DASH WENT OUT. NO SPEEDOMETER, NO SHIFT LIGHT, NO MILEAGE OR TRIP METER, NOTHING. ONLY THING ON DASH THAT WORKS IS TACH AND DIGITAL DISPLAY SAYS POWER STEERING. ALREADY HAD AN APPOINTMENT FOR RECALL W…

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I WAS DRIVING HOME ONE RAINY DAY, ABOUT 45MPH, DASH LIT UP TO SHIFT. I LOOKED AND I WAS ALREADY IN 5TH. NEXT SECOND EVERYTHING ON DASH WENT OUT. NO SPEEDOMETER, NO SHIFT LIGHT, NO MILEAGE OR TRIP METER, NOTHING. ONLY THING ON DASH THAT WORKS IS TACH AND DIGITAL DISPLAY SAYS POWER STEERING. ALREADY HAD AN APPOINTMENT FOR RECALL WORK FOR POWER STEERING ASSIST MOTOR, THOUGHT THAT MAYBE THAT WAS WHAT WAS WRONG SO I KEPT APPOINTMENT. WHEN GOT BACK FROM DEALER, THEY TELL ME THEY REPLACED POWER STEERING ASSIST MOTOR AND THEY HAD NOTICED THE DASH DISPLAY AND HAD DONE SCAN AND IT SHOWED THE POWER STEERING MOTOR IS WENT OUT! BOUGHT THIS CAR FOR MY DAUGHTER, TO DRIVE BACK IN FORTH TO SCHOOL, SCARED FOR HER TO DRIVE IT THE 90 MILES A DAY SHE DRIVES TO COLLEGE. THOUGHT THIS WAS JUST AN ISOLATED CASE BUT AFTER CHECKING ONLINE, I SEE THAT THIS IS A MAJOR DEFECT IN THESE CARS. SOMETHING NEEDS DONE BEFORE SOMEONE GETS HURT OR KILLED. *TR

NHTSA ODI #10471968

96,000 miles · Jan 11, 2012
Exterior Lighting

AT FIRST MY HEADLIGHT BULBS JUST KEPT BLOWING AND I HAD TO KEEP REPLACING THEM. EVENTUALLY, ONE SIDE WENT OUT AND WOULD ONLY COME BACK ON AFTER THE BULB SHIELD WAS ADJUSTED. THE BULB SHIELDS EVENTUALLY STOPPED HOLDING THE DEVICE TOGETHER AND MY HEADLIGHTS COMPLETELY QUIT WORKING ALL TOGETHER.I ALSO NOTICED A MELTED LIQUID RUNNIN…

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AT FIRST MY HEADLIGHT BULBS JUST KEPT BLOWING AND I HAD TO KEEP REPLACING THEM. EVENTUALLY, ONE SIDE WENT OUT AND WOULD ONLY COME BACK ON AFTER THE BULB SHIELD WAS ADJUSTED. THE BULB SHIELDS EVENTUALLY STOPPED HOLDING THE DEVICE TOGETHER AND MY HEADLIGHTS COMPLETELY QUIT WORKING ALL TOGETHER.I ALSO NOTICED A MELTED LIQUID RUNNING DOWN FROM THE BULBS THEMSELVES INSIDE THE SHIELDS. IT WAS APPARENT THAT THE WIRING HAD MELTED. I TOOK IT TO CHEVROLET DEALER IN MY CITY AND WAS TOLD THAT THE ENTIRE WIRING SYSTEM MELTED AND HAD TO BE REPLACED INCLUDING THE WIRE THAT HOOKS THE SYSTEM TO THE BATTERY INSIDE THE ENGINE. TURN SIGNALS ARE NOT EVEN WORKING AT THIS POINT. I WAS TOLD THAT I HAD TO REPLACE BOTH HEAD LAMPS INSTEAD OF JUST THE ONE AFFECTED ONE BECAUSE IF I DIDNT IT WOULD JUST BURN OUT AGAIN. I WAS ESTIMATED $700 FOR THE REPAIR WHICH WAS WAY TOO MUCH FOR MY POCKETS. I HAVE ALREADY SUBMITTED THIS SAME VEHICLE FOR THE POWER STEERING ISSUES WHICH I PAID FOR AND THEN WAS REIMBURSED 9 MONTHS LATER AFTER THE RECALL FINALLY WENT THROUGH AND THE FUEL PUMP ISSUES THAT HAD A RECALL AS WELL. I RECENTLY HAD TO REPLACE A FUEL INJECTOR AS WELL. I KNOW THAT THE 2005 MODEL HAD A RECALL ON HEAD LIGHTS AND I AM SURE THAT MY VEHICLE HAS BEEN AFFECTED BY THE SAME DEFECTIVE PARTS. I HAVE BEEN WITHOUT HEADLIGHTS FOR 4 MONTHS NOW. *TR

NHTSA ODI #10443409

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

09V419000 · Fuel System, Gasoline:delivery:fuel Pump

Oct 29, 2009

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Consequence & remedy

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA, TENNESSEE AND TEXAS AND MODEL YEAR 2007 VEHICLES REGISTERED IN: ALABAMA, ARKANSAS, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO, OKLAHOMA, SOUTH CAROLINA AND TENNESSEE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 4, 2010. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, SATURN AT 1-800-972-8876 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.