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2005 Chevrolet Cobalt

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

1,407 reports with mileage · 242 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 323 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

97 crash reports12 fire reports57 injury reports

Service Brakes, Hydraulic complaints

27 reports
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20,000 miles · Feb 2, 2010
Electrical SystemService Brakes, HydraulicSteering

SEVERAL INCIDENTS INVOLVING STEERING OF 2005 COBALT 2-DOOR. EACH INCIDENT OCCURRED ON THE FREEWAY WHILE DRIVING STRAIGHT AT 55 TO 65 MPH. FRONT END OF VEHICLE "JUMPED" SIDE TO SIDE AND STEERING WHEEL RESPONDED ONLY WITH CONSIDERABLE EFFORT. LAST OCCURRENCE WAS WITNESSED BY HIGHWAY PATROL WHO ESCORTED ME FROM THE FREEWAY WITH …

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SEVERAL INCIDENTS INVOLVING STEERING OF 2005 COBALT 2-DOOR. EACH INCIDENT OCCURRED ON THE FREEWAY WHILE DRIVING STRAIGHT AT 55 TO 65 MPH. FRONT END OF VEHICLE "JUMPED" SIDE TO SIDE AND STEERING WHEEL RESPONDED ONLY WITH CONSIDERABLE EFFORT. LAST OCCURRENCE WAS WITNESSED BY HIGHWAY PATROL WHO ESCORTED ME FROM THE FREEWAY WITH LIGHTS FLASHING. EVENTUALLY, DEALER DID REPLACE ENTIRE STEERING MECHANISM (2006) AND PROBLEM HAS NOT RECURRED. ALSO HAVE HAD TO HAVE BRAKING SYSTEM REPLACED AS WELL AS COMPONENTS RELATED TO THE COMPUTER SYSTEM. *TR

NHTSA ODI #10303932

59,000 miles · Sep 25, 2009
Electrical SystemPower TrainService Brakes, Hydraulic

TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE DRIVING 25 MPH THE POWER STEERING WARNING LIGHT ILLUMINATED ON THE INSTRUMENT CONTROL, AND THEN THE GEARS IN THE TRANSMISSION BEGAN SLIPPING. HE HAD TO EXERT GREAT FORCE TO THE BRAKE PEDAL TO STOP THE VEHICLE AND SHUT THE ENGINE OFF. HE WAS ABLE TO RESTART THE VEHICLE AND RESU…

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TL*THE CONTACT OWNS A 2005 CHEVROLET COBALT. WHILE DRIVING 25 MPH THE POWER STEERING WARNING LIGHT ILLUMINATED ON THE INSTRUMENT CONTROL, AND THEN THE GEARS IN THE TRANSMISSION BEGAN SLIPPING. HE HAD TO EXERT GREAT FORCE TO THE BRAKE PEDAL TO STOP THE VEHICLE AND SHUT THE ENGINE OFF. HE WAS ABLE TO RESTART THE VEHICLE AND RESUME NORMAL OPERATION. THE VEHICLE WAS TAKEN TO A DEALER AND REPAIRED. THE FAILURE MILEAGE WAS 59,000 AND THE CURRENT MILEAGE WAS UNAVAILABLE. UPDATED 11/17/09 *BF AFTER ALL THE FAILED ATTEMPTS OF FIXING THE VEHICLE, THE CONSUMER WAS TOLD THE BODY CONTROL MODULE NEEDED TO BE REPLACED. THE POWER STEERING WOULD GO OUT OCCASIONALLY. ALL OF THE GAUGES WERE ACTING ERRATICALLY. UPDATED 11/18/09

NHTSA ODI #10285238

Mileage unknown · Oct 8, 2008
Service Brakes, Hydraulic

WE OWN A 2005 CHEVY. COBALT. THE VEHICLE WENT IN FOR A STANDARD FRONT BRAKE REPAIR, NORMALLY YOU SHOULD BE ABLE TO TURN THE ROTORS ONCE , HOWEVER WE WE'RE TOLD THAT THEY WE'RE RUSTED OUT AND COULD NOT BE TURNED UNDER NORMAL INSPECTIONS AND WOULD HAVE TO PURCHASE NEW ONES. THE VEHICLE HAS NORMAL WEAR WITH ODOMETER READING 43,923 …

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WE OWN A 2005 CHEVY. COBALT. THE VEHICLE WENT IN FOR A STANDARD FRONT BRAKE REPAIR, NORMALLY YOU SHOULD BE ABLE TO TURN THE ROTORS ONCE , HOWEVER WE WE'RE TOLD THAT THEY WE'RE RUSTED OUT AND COULD NOT BE TURNED UNDER NORMAL INSPECTIONS AND WOULD HAVE TO PURCHASE NEW ONES. THE VEHICLE HAS NORMAL WEAR WITH ODOMETER READING 43,923 MILES ON IT, SO IT WAS NOT DUE TO NOT DRIVING IT. THE DEALER SAID THEY HAD BEEN SEEING A LOT OF THIS LATELY AND DON'T KNOW WHY THEY SHOULD BE RUSTED OUT, I DECIDED TO GET A SECOND OPINION AND TOOK THE VEHICLE ELSEWHERE. THE SERVICE CENTER SAID THE SAME THING AND THINK IT IS A MANUFACTURES DEFECT, AS THEY ALSO SAID THEY SHOULD HAVE AT LEAST BEEN TURNED ONCE IN THE ROTORS, (CARS) LIFE TIME. THEY ALSO SAID THEY HAD BEEN SEEING ALOT OF THIS ON GM PRODUCTS AND HAD ANOTHER VEHICLE IN FOR THE SAME PROBLEM, AS DID THE DEALERSHIP. UNFORTUNATELY, I NEEDED THE BRAKES REPAIRED AND HAD TO BY NEW ROTORS FOR THE CAR. THE SERVICE CENTER CHARGED ME $84.48 PLUS LABOR FOR THE NEW ROTORS INSTALLED. I FEEL THIS IS A MANUFACTURE DEFECT AND NEEDS TO BE LOOKED INTO AS I AM NOT THE ONLY CONSUMER THAT HAS HAD THIS PROBLEM. I SHOULD ALSO SHOULD BE REIMBURSED FOR THIS DEFECT. I HAVE RETAINED THE ROTORS OF INSPECTION. PLEASE CONTACT ME WITH ANY RESULTS YOU MAY FIND REGARDING THIS PROBLEM. SINCERELY, CONSTANCE E WALLACE *TR

NHTSA ODI #10244729

19,860 miles · Oct 17, 2007
Service Brakes, HydraulicCrash

BRAKE FAILURE/BRAKE PEDAL WENT DOWN WHEN APPLIED AND VEHICLE ACCELERATED AT A HIGH RATE OF SPEED,TRAVELED 20-25 FEET STRUCK TRUCK IN FRONT OF ME CAUSING OVER $4,000 IN DAMAGE TO MY 2005 CHEVY COBALT SINCE THE JUNE 13TH 2007 ACCIDENT THE BRAKES FAILED 2 MORE TIMES THE LAST TIME THE BRAKE PEDAL COLLAPSED TO THE FLOOR WITH NO BRAKE…

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BRAKE FAILURE/BRAKE PEDAL WENT DOWN WHEN APPLIED AND VEHICLE ACCELERATED AT A HIGH RATE OF SPEED,TRAVELED 20-25 FEET STRUCK TRUCK IN FRONT OF ME CAUSING OVER $4,000 IN DAMAGE TO MY 2005 CHEVY COBALT SINCE THE JUNE 13TH 2007 ACCIDENT THE BRAKES FAILED 2 MORE TIMES THE LAST TIME THE BRAKE PEDAL COLLAPSED TO THE FLOOR WITH NO BRAKES(BUSHING &CLIP MISSING FROM BRAKES, I THINK THIS WAS DONE AT THE FACTORY). I HAD TO STOP IT USING THE EMERGENCY BRAKE. I REFUSED TO DRIVE IT AGAIN. MY WIFE HAD IT DO THIS TO HER, WITH THE BRAKES FAILING AND ACCELERATING AT A FAST PACE, LUCKILY NO CARS WERE NEAR HER AT THE TIME,BECAUSE I TRADED THE COBALT GENERAL MOTORS REFUSES TO DO ANYTHING ABOUT THE PROBLEM REFERENCE NUMBER 71-562139648 TALKED TO SEVERAL PEOPLE ONE WAS JAKE EXT 22795. *TR

NHTSA ODI #10205988

Mileage unknown · Jul 18, 2007
Electrical SystemService Brakes, HydraulicSuspension

SEVERE STEERING AND BRAKING PROBLEMS. MECHANICS CAN'T FIND PROBLEM. A LOT OF TIMES, ON THE HIGHWAY OR AT SPEEDS GREATER THAN 40 MPH THE STEERING STARTS TO SHUDDER AND MAKE A MACHINE GUN NOISE WITH EACH RATTLE. THE RATTLING SLOWS DOWN AS THE SPEED SLOWS DOWN. THERE HAVE BEEN TIMES WHERE I HAD TO PULL OVER BECAUSE IT FELT LI…

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SEVERE STEERING AND BRAKING PROBLEMS. MECHANICS CAN'T FIND PROBLEM. A LOT OF TIMES, ON THE HIGHWAY OR AT SPEEDS GREATER THAN 40 MPH THE STEERING STARTS TO SHUDDER AND MAKE A MACHINE GUN NOISE WITH EACH RATTLE. THE RATTLING SLOWS DOWN AS THE SPEED SLOWS DOWN. THERE HAVE BEEN TIMES WHERE I HAD TO PULL OVER BECAUSE IT FELT LIKE A FLAT TIRE, ONLY TO GET OUT OF THE CAR AND INSPECT THE CAR AND SEE THAT THE TIRES WERE FINE. THE PROBLEM GOES AWAY AFTER SHUTTING THE CAR OFF AND RESTARTING IT. WHEN BRAKING WHILE GOING AT SPEEDS 40 MPH OR HIGHER THE BRAKE GETS SOFT AND MUSHY FEELING, AND DOESN'T APPEAR TO SLOW THE CAR DOWN ENOUGH, AND THE SHUDDER STARTS IN THE STEERING WHEEL AGAIN WITH THE RAT-A-TAT SOUND FOR EVERY SHUDDER. I BROUGHT THIS CAR TO DEALER SEVERAL TIMES, AND THE MECHANICS COULD NOT GET THE CAR TO DO THE SAME FOR THEM. THE LAST TIME, ONE OF THE STAFF MEMBERS MENTIONED THAT THERE MAY BE A PROBLEM WITH THE ELECTRONIC STEERING/SUSPENSION SYSTEM ,AND THAT GM WAS TRYING TO FIGURE IT OUT. RECENTLY, I TOOK THE CAR IN FOR A BRAKE CHECK AT ANOTHER SHOP - THE MECHANIC SAID THE BRAKES WERE FINE, NOTHING' WAS WRONG WITH THEM, BUT THE CAR STILL DID ITS SHUDDERING. I' HAD TWO FRONT END ALIGNMENTS, AND ROTATION OF WHEELS, STILL THE SAME PROBLEM. I FEEL THAT ONE OF THESE DAYS THE SHUDDERING IS GOING TO CAUSE A POTENTIALLY FATAL PROBLEM, WHEN THE BRAKES, STEERING OR SUSPENSION GO OUT. I ALSO NOTICED ON 6 DIFFERENT OCCASIONS THAT THE BRAKE LIGHT CAME ON JUST FOR A SECOND. IT'S NEVER STAYED ON, AND IT DIDN'T COME ON DURING THE SHUDDERING MOMENTS. THE CAR STALLED A COUPLE TIMES, BUT THEY WERE SO FAR AND FEW BETWEEN. THE BACK LIGHT ON DASHWAS HARD TO READ WHEN HEADLIGHTS WERE AUTOMATICALLY ON DURING THE DAY. *AK

NHTSA ODI #10196722

37,000 miles · May 27, 2007
EquipmentExterior LightingService Brakes, Hydraulic

I HAVE A 2005 COBALT I PURCHASED NEW. I HAVE HAD NUMEROUS PROBLEMS WITH THE BRAKES, HEADLIGHTS, A.C., SIGNAL LIGHTS ETC. BUT THE NEWEST PROBLEM IS THE POWER STEERING IT GOES OUT WITHOUT ANY WARNING. IT DOES THIS EVERY DAY AT NO CERTAIN TIME. AND THIS IS VERY DANGEROUS AS IT IS VERY HARD TO STEER WHEN THIS HAPPENS.WHEN THE ST…

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I HAVE A 2005 COBALT I PURCHASED NEW. I HAVE HAD NUMEROUS PROBLEMS WITH THE BRAKES, HEADLIGHTS, A.C., SIGNAL LIGHTS ETC. BUT THE NEWEST PROBLEM IS THE POWER STEERING IT GOES OUT WITHOUT ANY WARNING. IT DOES THIS EVERY DAY AT NO CERTAIN TIME. AND THIS IS VERY DANGEROUS AS IT IS VERY HARD TO STEER WHEN THIS HAPPENS.WHEN THE STEERING GOES OUT IT SAYS POWER STEERING ON DASH, MOST OF THE TIME I CAN PULL OVER AND TURN THE CAR OFF WAIT A MINUTE AND RESTART THE ENGINE AND IT STEERS FINE FOR AWHILE. THE CAR HAS 37,500 MILES ON IT AND THE WARRANTY JUST RAN OUT. THIS COULD EASILY CAUSE A LOSS OF CONTROL AND OR A COLLISION. FEEL FREE TO CONTACT ME WITH ANY QUESTIONS YOU MAY HAVE.....THANKS. *TR

NHTSA ODI #10191805

Mileage unknown · Mar 26, 2007
Service Brakes, HydraulicCrash

2005 CHEVY COBALT WITH BRAKE FAILURE CUSTOMER STATES THAT HER BRAKES DIDN'T WORK WHEN APPLIED AFTER TRAVELING 30+ MINUTES A SPEED OF 55+ MILES WHICH RESULTED IN TOTALING HER CAR AND THE CAR SHE HIT**CC *JB

NHTSA ODI #10186862

49,900 miles · Feb 15, 2007
Air BagsService Brakes, HydraulicCrash

AFTER DRIVING FOR 30 MINUTES AT A SPEED OF 55-60 MPH ON THE INTERSTATE, I WAS ON THE OFF RAMP MERGING FROM ONE INTERSTATE TO ANOTHER, WHEN THE CARS AHEAD OF ME STARTING SLOWING DOWN. I APPLIED A SUDDEN PRESSURE TO THE BRAKES TO SLOW DOWN ALSO; HOWEVER, THE BRAKE PEDAL WENT SOFT AND THEN IT SEEMED LIKE THE BRAKES LOCKED, BUT DI…

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AFTER DRIVING FOR 30 MINUTES AT A SPEED OF 55-60 MPH ON THE INTERSTATE, I WAS ON THE OFF RAMP MERGING FROM ONE INTERSTATE TO ANOTHER, WHEN THE CARS AHEAD OF ME STARTING SLOWING DOWN. I APPLIED A SUDDEN PRESSURE TO THE BRAKES TO SLOW DOWN ALSO; HOWEVER, THE BRAKE PEDAL WENT SOFT AND THEN IT SEEMED LIKE THE BRAKES LOCKED, BUT DID NOT SLOW DOWN. THE CAR MADE A SUDDEN JOLT TO THE RIGHT BRINGING ME INTO THE ON COMING TRAFFIC IN THE NEXT LANE. THIS RESULTED IN A COLLISION WITH ANOTHER CAR. RESULTING IN A TOTAL LOSS TO THE COBALT. THE AIR BAGS DID NOT DEPLOY EVENTHOUGH THE FRONT END OF THE CAR WAS DESTROYED. *NM

NHTSA ODI #10182714

18,000 miles · Oct 26, 2006
Electrical SystemService Brakes, HydraulicSteering

DT*: THE CONTACT STATED WHILE DRIVING 30 MPH ON NORMAL ROAD CONDITIONS, THE ENGINE STALLED, ALL DASH BOARD INDICATORS BLACKED OUT AND THERE WAS NO POWER BRAKING. NO WARNING SIGNALS ALERTED THE CONTACT PRIOR THE INCIDENT. THE VEHICLE WAS ABLE TO BE RESTARTED. THE PROBLEM RECURRED ON TWO OTHER OCCASIONS. THE MANUFACTURER OPENE…

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DT*: THE CONTACT STATED WHILE DRIVING 30 MPH ON NORMAL ROAD CONDITIONS, THE ENGINE STALLED, ALL DASH BOARD INDICATORS BLACKED OUT AND THERE WAS NO POWER BRAKING. NO WARNING SIGNALS ALERTED THE CONTACT PRIOR THE INCIDENT. THE VEHICLE WAS ABLE TO BE RESTARTED. THE PROBLEM RECURRED ON TWO OTHER OCCASIONS. THE MANUFACTURER OPENED A CASE AND REFERRED THE CONTACT TO THE DEALERSHIP. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO RESET THE ELECTRONIC MODULE, HOWEVER THE DEFECT PERSISTED. *AK THE WINDOWS WOULD GO DOWN SLOW, THE INTERMEDIATE STEERING SHAFT WAS REPLACED. UPDATED 11/30/06. *JB

NHTSA ODI #10171928

10,819 miles · Jun 7, 2006
Air BagsService Brakes, HydraulicVehicle Speed ControlCrashInjury

1) MONTHS PRIOR TO THE ACCIDENT AT HIGH WAY SPEED (65 TO 75 MPH) AFTER SEVERAL HOUR (FROM 1 TO 4) WITH THE CRUISE CONTROL ENGAGED, WHEN DISENGAGING THE CRUISE CONTROL, THE CAR WOULD VIBRATE VIOLENTLY. GM CLAIMS THEY CAN NOT DUPLICATE THE PROBLEM. 2) BRAKES FAILED - APPLIED BRAKES IN TRAFFIC, PEDAL WAS SOFT AND THEN WENT HARD L…

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1) MONTHS PRIOR TO THE ACCIDENT AT HIGH WAY SPEED (65 TO 75 MPH) AFTER SEVERAL HOUR (FROM 1 TO 4) WITH THE CRUISE CONTROL ENGAGED, WHEN DISENGAGING THE CRUISE CONTROL, THE CAR WOULD VIBRATE VIOLENTLY. GM CLAIMS THEY CAN NOT DUPLICATE THE PROBLEM. 2) BRAKES FAILED - APPLIED BRAKES IN TRAFFIC, PEDAL WAS SOFT AND THEN WENT HARD LIKE THE POWER BRAKES WAS NOT WORKING, BUT THE CAR DID NOT SLOW DOWN, CAUSING THE IMPACT IN THE REAR OF A PICK-UP TRUCK. 3) ACCORDING TO THE AIR BAG REPORT THE CAR WAS TRAVELING OVER 30 MPH, BUT THE AIR BAGS DID NOT DEPLOY ON THE FRONTAL CRASH. *JB

NHTSA ODI #10159245

Official recalls

5

14V171000 · Electrical System:ignition

Apr 10, 2014

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence & remedy

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.

14V047000 · Air Bags; Electrical System:ignition:switch

Feb 10, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Additional source detail variants (2)

Air Bags

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Electrical System:ignition:switch

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

10V073000 · Steering:electric Power Assist System

Mar 3, 2010

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence & remedy

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR AT THE OWNER CENTER AT WWW.GMOWNERCENTER.COM.

07V014000 · Structure

Jan 18, 2007

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence & remedy

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

04V560000 · Exterior Lighting:headlights

Nov 22, 2004

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence & remedy

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE10005 · Electric Power Steering Failure

Opened Jan 27, 2010 · Closed Jul 19, 2010

Status: closed (inferred from source dates) · Steering:electric Power Assist System

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped with electric power steering (EPS).The letter indicates that the loss of steering assist could occur at any time while driving and that, once assist is lost, a message is displayed on the Driver Information Center (DIC) and a chime sounds to inform the driver.The letter further states that steering control is maintained in manual mode, but would require greater driver effort at low vehicle speeds.In the next ignition cycle, power assist is typically regained and the DIC message is no longer displayed.GM's letter identifies the root cause of the EPS failure as the EPS motor and indicates that production of a new motor started in December 2009.GM's recall repair procedure instructs dealers to replace the EPS motor in all recalled vehicles. ODI's analysis of all information available related to sudden loss of EPS assist while driving in the MY 2005 through 2009 Chevrolet Cobalt vehicles shows current complaint and warranty rates of 323/100,000 vehicles and 0.4% respectively.In response to ODI's request for information, GM identified 81 complaints where a crash was claimed that may be related to loss of EPS assist.ODI's analysis of all crash claims was based on verifiable factors such as; whether a loss of EPS was indicated at the time of the crash by a chime or malfunction indicator lamp or if a EPS related component malfunction was identified after the crash occurred.With this method ODI identified 36 possible crashes related to EPS failure.GM assessed crash claims based on the available facts and excluded crash claims that indicated that the vehicle was travelling at speeds in the range of 30 mph or greater.GM said that it believes if power assist is lost while a vehicle is moving at speeds in the range of 30 mph or greater there is a small difference in steering efforts perceived in subjective evaluations at those speeds and it is unlikely to lead to loss of vehicle control. Based on GM's safety recall, this investigation is closed.