Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7225–50K
6150–75K
3475–100K
36100–150K
18150K+
264 reports with mileage · 66 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
17 crash reports6 fire reports15 injury reports
What owners actually said
330 reports
50,000 miles · Dec 26, 2012
Electrical System
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE GAUGES ON THE INSTRUMENT PANEL FAILED AND WERE PROVIDING INACCURATE OR ERRATIC READINGS. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC TO DETERMINE THE CAUSE OF FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS A…
Read full complaint
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE GAUGES ON THE INSTRUMENT PANEL FAILED AND WERE PROVIDING INACCURATE OR ERRATIC READINGS. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC TO DETERMINE THE CAUSE OF FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000. THE CURRENT MILEAGE WAS APPROXIMATELY 90,000.
NHTSA ODI #10490067
130,000 miles · Dec 24, 2012
Electrical System
THE CLUSTER ON MY 2004 CHEVY CAVALIER STOPPED WORKING WHILE I WAS ON A ROAD TRIP, I HAVE DONE MUCH RESEARCH THE PAST FEW DAYS AND CAME TO THE CONCLUSION THAT THE CLUSTER IN THE 2004-05 CHEVY CAVALIERS ARE DEFECTIVE DUE TO MANY OTHER PEOPLE HAVING THE SAME PROBLEM. THIS IS A REAL SAFETY ISSUE BECAUSE I DON'T KNOW HOW MUCH GAS MY…
Read full complaint
THE CLUSTER ON MY 2004 CHEVY CAVALIER STOPPED WORKING WHILE I WAS ON A ROAD TRIP, I HAVE DONE MUCH RESEARCH THE PAST FEW DAYS AND CAME TO THE CONCLUSION THAT THE CLUSTER IN THE 2004-05 CHEVY CAVALIERS ARE DEFECTIVE DUE TO MANY OTHER PEOPLE HAVING THE SAME PROBLEM. THIS IS A REAL SAFETY ISSUE BECAUSE I DON'T KNOW HOW MUCH GAS MY CAR HAS, HOW FAST IM GOING AND IF MY CARS TEMPERATURE IS TO HIGH, IF Y'ALL COULD GET TO THE BOTTOM OF THIS ISSUE IT WILL BE GREATLY APPRECIATED. *TR
NHTSA ODI #10490027
58,000 miles · Dec 6, 2012
Electrical System
ALL GAUGES ON INSTRUMENT PANEL QUIT WORKING COMPLETELY AT FIRST BUT NOW MOVE AROUND BACKWARDS OR ANY DIRECTION THEY CHOOSE...NEVER CORRECT!!!!! THIS IS VERY DANGEROUS!!!!!! *TR
NHTSA ODI #10487609
36,000 miles · Nov 26, 2012
Unknown Or Other
ERRATIC AND ERRONEOUS SPEED INDICATOR. SPEED INDICATOR POINTS TO 55-60 MPH WHILE VEHICLE IS AT A STOP AND INDICATES 110+ MPH WHILE ACTUAL SPEED IS 50-55 MPH. CURRENTLY, PROBLEM OCCURS AFTER VEHICLE IS DRIVEN AROUND 100 MILES. A SIMPLE POWERING OFF THE IGNITION DOES NOT CLEAR PROBLEM. THIS PROBLEM IS VERY UPSETTING AND UNSETTLING…
Read full complaint
ERRATIC AND ERRONEOUS SPEED INDICATOR. SPEED INDICATOR POINTS TO 55-60 MPH WHILE VEHICLE IS AT A STOP AND INDICATES 110+ MPH WHILE ACTUAL SPEED IS 50-55 MPH. CURRENTLY, PROBLEM OCCURS AFTER VEHICLE IS DRIVEN AROUND 100 MILES. A SIMPLE POWERING OFF THE IGNITION DOES NOT CLEAR PROBLEM. THIS PROBLEM IS VERY UPSETTING AND UNSETTLING. GENERAL MOTORS CURRENT COST TO IT CUSTOMERS OF $660 FOR CORRECTING THIS PROBLEM IS INEXCUSABLE. THIS IS A DEFECTIVE MATERIAL SAFETY ISSUE AND AS SUCH SHOULD BE SUBJECT TO A SAFETY RECALL !
NHTSA ODI #10486921
178,000 miles · Nov 26, 2012
Steering
DOING MY MORNING PAPER ROUTE. WENT TO TURN LEFT IN A CUL-DE-SAC AND THE STEERING TILT BROKE. THE STEERING WHEEL WAS GOING ALL KIND OF DIRECTIONS. I HAVE TWO NEWSPAPERS WEDGED INTO THE RIGHT SIDE AND THE BOTTOM SO I CAN DRIVE IT UNTIL I CAN SOMEHOW GET IT FIXED. I HAVE THREE OR FOUR PARTS THAT FELL INTO THE FLOORBOARD. ALL …
Read full complaint
DOING MY MORNING PAPER ROUTE. WENT TO TURN LEFT IN A CUL-DE-SAC AND THE STEERING TILT BROKE. THE STEERING WHEEL WAS GOING ALL KIND OF DIRECTIONS. I HAVE TWO NEWSPAPERS WEDGED INTO THE RIGHT SIDE AND THE BOTTOM SO I CAN DRIVE IT UNTIL I CAN SOMEHOW GET IT FIXED. I HAVE THREE OR FOUR PARTS THAT FELL INTO THE FLOORBOARD. ALL I WAS DOING WAS TURNING THE STEERING WHEEL TO THE LEFT WHEN I BROKE AND THE PARTS FELL OFF. THIS IS A 2004 CHEVROLET CAVALIER. I BOUGHT IT IN 2009. THIS IS THE FIRST MAJOR PROBLEM I'VE HAD WITH THE CAR. IT SEEMS THAT THIS SHOULDN'T EVER HAPPEN TO ANY CAR. I HAVE NOT HAD ANY ACCIDENTS IN THIS CAR. I CAN STILL STEER, BUT THE TILT IS BROKEN AND THE WHEEL IS HARD TO KEEP STILL. *TR
NHTSA ODI #10486035
52,000 miles · Oct 3, 2012
Electrical System
ERRATIC SPEEDOMETER READING AND OCCASIONAL INCORRECT FUEL GAUGE READING, I HAVE ON MANY OCCASIONS HAD THE SPEEDOMETER RISE TO 110 MPH WHILE DRIVING AT APPROXIMATE POSTED SPEEDS, APPROXIMATE BECAUSE I HAVE NO WAY TO ACTUALLY TELL HOW FAST I'M DRIVING. AFTER RESEARCHING I FOUND THIS IS A MAJOR ISSUE WITH MANY YEAR 2001 AND UP GM V…
Read full complaint
ERRATIC SPEEDOMETER READING AND OCCASIONAL INCORRECT FUEL GAUGE READING, I HAVE ON MANY OCCASIONS HAD THE SPEEDOMETER RISE TO 110 MPH WHILE DRIVING AT APPROXIMATE POSTED SPEEDS, APPROXIMATE BECAUSE I HAVE NO WAY TO ACTUALLY TELL HOW FAST I'M DRIVING. AFTER RESEARCHING I FOUND THIS IS A MAJOR ISSUE WITH MANY YEAR 2001 AND UP GM VEHICLES WITH ONLY THE HIGHER END CADILLAC TYPE AND LARGER SUV'S BEING RECALLED ( WHICH HAVE THE SAME EXACT STEPPER MOTORS THAT ARE CAUSING THE PROBLEMS ). I GUESS GM FIGURES IT'S ONLY NECESSARY TO REPAIR THE SPEEDOMETERS ON THE 5000 LB PLUS VEHICLES TRAVELING AT UNKNOWN SPEEDS IN HOPES OF SAVING THE SMALLER VEHICLES FROM BEING HIT BY THEM. I DID CALL THE GM DEALER I BOUGHT THE CAR NEW FROM AND THEY SAID THERE ARE NO RECALLS ON MY CAVALIER AND IT WOULD COST APPROX. $300 NOT INCLUDING LABOR FOR AN EXCHANGE UNIT OR SEND OUT AND REPAIR OF MY ORIGINAL. *TR
NHTSA ODI #10478518
40,000 miles · Sep 20, 2012
Structure
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT WATER WAS LEAKING INTO THE INTERIOR OF THE VEHICLE. AS A RESULT, THERE WAS A MILDEW SMELL IN THE VEHICLE AND CORROSION STARTED TO DEVELOP. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE …
Read full complaint
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT WATER WAS LEAKING INTO THE INTERIOR OF THE VEHICLE. AS A RESULT, THERE WAS A MILDEW SMELL IN THE VEHICLE AND CORROSION STARTED TO DEVELOP. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 66,000.
NHTSA ODI #10476603
450,000 miles · Jun 30, 2012
Fuel/propulsion System
SO WHEN MY GAS GAUGES GET DOWN BELOW THE HALF LINE THE CHECK GAUGES LIGHT COMES UP AND I KNOW FOR SURE THAT MY CAR ISN'T YET EMPTY. WHAT DO I DO? *TR
NHTSA ODI #10463660
80,000 miles · Jun 25, 2012
Engine
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AND NO WARNING LAMP ILLUMINATED. THE VEHICLE WAS TAKEN TO A LOCAL SHOP, WHO DIAGNOSED THAT THE TIMING CHAIN GUIDE BOLTS BROKE. AS A RESULT, THE CYLINDER HEAD, OIL PUMP, AND TRANSMISSION WERE DAMAGED. THE MANUFACTURER…
Read full complaint
TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE STALLED AND NO WARNING LAMP ILLUMINATED. THE VEHICLE WAS TAKEN TO A LOCAL SHOP, WHO DIAGNOSED THAT THE TIMING CHAIN GUIDE BOLTS BROKE. AS A RESULT, THE CYLINDER HEAD, OIL PUMP, AND TRANSMISSION WERE DAMAGED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 80,000.
NHTSA ODI #10463074
Mileage unknown · Jun 17, 2012
Electrical SystemSteering
THERE IS A WELL KNOWN PROBLEM WITH THE HORN AFTER TIME/WEAR WITH THE 2003-2005 CHEVROLET CAVALIER. THERE IS A ISSUE WITH THE CONTACT IN THE STEERING COLUMN TO ACTIVE THE VEHICLES HORN. THE PROBLEM IS CAUSED BY THE ROTATING RIBBON CIRCUIT CONTACT UNDER THE STEERING WHEEL HAVING A BROKEN FILAMENT FOR THE HORN CIRCUIT, THE PART IS…
Read full complaint
THERE IS A WELL KNOWN PROBLEM WITH THE HORN AFTER TIME/WEAR WITH THE 2003-2005 CHEVROLET CAVALIER. THERE IS A ISSUE WITH THE CONTACT IN THE STEERING COLUMN TO ACTIVE THE VEHICLES HORN. THE PROBLEM IS CAUSED BY THE ROTATING RIBBON CIRCUIT CONTACT UNDER THE STEERING WHEEL HAVING A BROKEN FILAMENT FOR THE HORN CIRCUIT, THE PART IS KNOWN AS A CLOCK SPRING CONTACT. THE HORN WILL NOT WORK BY PRESSING EITHER BUTTON ON STEERING WHEEL, BUT WILL SOUND AS PART OF VEHICLE SECURITY SYSTEM BY PRESSING KEY FOB. THIS ISSUE CAN LEAD TO ACCIDENTS, AND INJURY. THIS IS A KNOW PROBLEM REPORTED BY MANY VEHICLE OWNERS ON DIFFERENT FORUMS, DATABASES, AND SEARCHES. PLEASE FIX OR RECALL THIS PART CHEVROLET, TO PREVENT ACCIDENT, INJURY, AND DEATH. *TR
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Consequence & remedy
Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Chevrolet Cavalier Problems, Complaints & Recalls | Skip That Year