Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7225–50K
6150–75K
3475–100K
36100–150K
18150K+
264 reports with mileage · 66 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
17 crash reports6 fire reports15 injury reports
What owners actually said
330 reports
100 miles · Jun 4, 2004
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
A STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVEN…
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A STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVENTUALLY PICK UP SPEED AND ACT AS IF NOTHING EVER HAPPENED. THESE PROBLEMS OCCURRED EIGHT TIMES. *AK THERE WAS RATTLE IN THE DRIVERS SIDE DOOR PANEL DUE TO THE REGULATOR, THERE WAS ALSO AN INTERMITTENT NOISE ON THE PASSENGER SIDE REAR, THE VEHICLE WOULD NOT START DUE TO THE POWER TRAIN CONTROL MODULE, THE ENGINE WAS HARD TO START AT TIMES AND WAS UNABLE TO BE DUPLICATED, THE ENGINE WOULD LOSE POWER, THE DRIVER DOOR MADE A RUBBING NOISE, THE FLOOR AREA WAS BUCKLING, AND THE A/C DISPLAYED A BURNING SMELL. *SC *JB
NHTSA ODI #10073471
172 miles · May 11, 2004
TiresVehicle Speed Control
WHILE DRIVING AT ANY SPEED THE ACCELERATOR PEDAL STUCK. THE DEALER INSPECTED THE VEHICLE ON SEVERAL OCCASIONS, BUT WAS UNABLE TO DUPLICATE THE PROBLEM. *AK THE RPM WOULD GO TO 3000 WITH THE CONSUMER'S FOOT WAS OFF OF THE ACCELERATOR. THE CONSUMER ENGAGED THE CLUTCH AND HIT THE GAS PEDAL AND THE RPM'S WENT BACK TO NORMAL O…
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WHILE DRIVING AT ANY SPEED THE ACCELERATOR PEDAL STUCK. THE DEALER INSPECTED THE VEHICLE ON SEVERAL OCCASIONS, BUT WAS UNABLE TO DUPLICATE THE PROBLEM. *AK THE RPM WOULD GO TO 3000 WITH THE CONSUMER'S FOOT WAS OFF OF THE ACCELERATOR. THE CONSUMER ENGAGED THE CLUTCH AND HIT THE GAS PEDAL AND THE RPM'S WENT BACK TO NORMAL OF 950 RPMS. THE VEHICLE HAD 172 MILES AND WHEN THE CONSUMER CHECKED THE TIRES, THEY WERE 24 LBS. THE RECOMMENDED PRESSURE SHOULD OF BEEN 32 LBS. *SC *JB
NHTSA ODI #10066807
Mileage unknown · May 7, 2004
Service Brakes, Hydraulic
POSSIBLE BRAKE OR ACCELERATOR DEFECT IN 2004 CHEVROLET CAVALIER. *MR THE BRAKE PEDAL WAS THREE INCHES HIGHER THAN THE ACCELERATOR. THE VEHICLE WAS TAKEN TO THE DEALER IN WHICH THEY FOUND NO PROBLEMS. *SC *JB
NHTSA ODI #10073368
Mileage unknown · Apr 20, 2004
Steering
WHILE DRIVING AT 55 MPH CONSUMER FOUND IT HARD TO STEER THE VEHICLE. CONSUMER SLOWLY DROVE THE VEHICLE HOME CHECKED UNDER THE HOOD, AND FOUND THAT STEERING FLUID WAS COVERING THE ENGINE COMPARTMENT. ALSO, THE HOSE CONNECTING THE STEERING FLUID PUMP WAS NOT CONNECTED PROPERLY. THE CLAMP WAS ON THE HOSE, BUT NOT CLAMPED ONTO …
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WHILE DRIVING AT 55 MPH CONSUMER FOUND IT HARD TO STEER THE VEHICLE. CONSUMER SLOWLY DROVE THE VEHICLE HOME CHECKED UNDER THE HOOD, AND FOUND THAT STEERING FLUID WAS COVERING THE ENGINE COMPARTMENT. ALSO, THE HOSE CONNECTING THE STEERING FLUID PUMP WAS NOT CONNECTED PROPERLY. THE CLAMP WAS ON THE HOSE, BUT NOT CLAMPED ONTO THE CONNECTOR. *AK DEALER REPLACED POWER STEERING PUMP. *LA
NHTSA ODI #10065047
25 miles · Apr 15, 2004
Seat Belts
DRIVERS SEAT BELT MORE THAN TWELVE INCHES SHORTER THAN PASSENGERS SEAT BELT. *AK
NHTSA ODI #10066239
Mileage unknown · Mar 25, 2004
StructureVisibility
UPON DELIVERY OF NEW 2004 CHEVROLET CAVALIER, IT WAS DISCOVERED THAT TWO OF THE FOUR BOLTS THAT HOLD THE TRUNK LID TO THE VEHICLE WERE BROKEN COMPLETELY OFF. ALSO, THE REAR WINDOW HAD TO BE REMOVED AND NEW WEATHER STRIPPING HAD TO BE APPLIED BY THE DEALER BODY SHOP. THE WEATHER STRIPPING THAT WAS APPLIED AT THE FACTORY IN LORDST…
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UPON DELIVERY OF NEW 2004 CHEVROLET CAVALIER, IT WAS DISCOVERED THAT TWO OF THE FOUR BOLTS THAT HOLD THE TRUNK LID TO THE VEHICLE WERE BROKEN COMPLETELY OFF. ALSO, THE REAR WINDOW HAD TO BE REMOVED AND NEW WEATHER STRIPPING HAD TO BE APPLIED BY THE DEALER BODY SHOP. THE WEATHER STRIPPING THAT WAS APPLIED AT THE FACTORY IN LORDSTOWN WAS NOT INSTALLED PROPERLY. THE TRUNK AND REAR SEAT WAS SOAKED WITH RAIN WATER THE DAY AFTER DELIVERY TO ME. THE BRAND NEW VEHICLE WAS IN THE BODY SHOP FOR A TOTAL OF 6 DAYS. CHEVROLET WAS NOTIFIED IMMEDIATELY OF THESE PROBLEMS BY ME. *JB
NHTSA ODI #10063855
1,500 miles · Mar 18, 2004
Visibility
I DISCOVERED AT 1500 MILES MY 2004 CAVALIER LS HAD A LEAK APPARENT IN THE ROOF LINER. TOOK IT TO THE DEALER AND TURNS OUT THE REAR BACK WINDOW SEAL WAS NOT PROPERLY INSTALLED AND WAS CRIMPED UPON INSTALLATION AT THE FACTORY. THE PROBLEM WAS REPAIRED UNDER WARRANTY BY GM AND WAS FIXED TO MY SATISFACTION. *AK
NHTSA ODI #10062531
10 miles · Mar 18, 2004
TiresWheels
I PURCHASED MY 2004 CAVALIER LS WITH ONLY 4 MILES ON THE OD. I NOTICED THE VERY SAME DAY ON THE WAY HOME THAT THE STEERING WHEEL WAS VIBRATING AT SPEEDS BETWEEN 65 & 75, AND DIDDNT TAKE IT IN RIGHT AWAY CAUSE I JUST THOUGHT THIS WAS NORMAL AND THERE COULDNT POSSIBLY BE ANYTHING WRONG CAUSE THE CAR WAS BRAND NEW. WELL THIS CONT…
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I PURCHASED MY 2004 CAVALIER LS WITH ONLY 4 MILES ON THE OD. I NOTICED THE VERY SAME DAY ON THE WAY HOME THAT THE STEERING WHEEL WAS VIBRATING AT SPEEDS BETWEEN 65 & 75, AND DIDDNT TAKE IT IN RIGHT AWAY CAUSE I JUST THOUGHT THIS WAS NORMAL AND THERE COULDNT POSSIBLY BE ANYTHING WRONG CAUSE THE CAR WAS BRAND NEW. WELL THIS CONTINUED AND GOT WORSE, SO AT 6,000 MILES WHEN IT WAS TIME FOR A ROTATION I HAD THEM CHECK IT AND THEY SAID THE WHEELS WERE OUT OF BALANCE. I DROVE IT AWAY BUT STILL HAD THE SAME PROBLEM. I FINNALY TOOK IT BACK A MONTH LATER AND TOLD THE DEALER THIS WAS NOT NORMAL, SO THEY DID A FORSE VARATION BALENCE WHICH CORRECTED THE PROBLEM. I JUST THINK GM NEEDS A BETTER INSPECTION PROCESS, CAUSE THE TIRES WERE NOT CORRECTLY BALENCED FROM THE FACTORY.*AK
NHTSA ODI #10062525
6,208 miles · Mar 16, 2004
Electrical SystemFire
CONSUMER STARTED VEHICLE TO WARM IT UP AND WENT BACK INTO THE OFFICE. VEHICLE WAS IN FLAMES WITHIN 10 MINUTES. THE FLAMES WERE UNDER THE HOOD. *AK
NHTSA ODI #10063287
Mileage unknown · Feb 15, 2004
Visibility
ON INTERMITTENT SETTING, WINDSHIELD WIPERS ONLY MOVE ACROSS WINDSHIELD IN SPURTS, STOPING EVERY SECOND. WORKS NORMALLY ON HIGH SETTINGS. ON PREVIOUS REPAIR, WIPER LINKAGES FAILED RESULTING IN ONE WIPER REMAINING PARKED AT ALL TIMES. *AK
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Consequence & remedy
Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Chevrolet Cavalier Problems, Complaints & Recalls | Skip That Year