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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

What owners actually said

330 reports
50,386 miles · Sep 4, 2008
Service Brakes, HydraulicSuspension

BACK RIGHT REAR SPRING BROKE ON THE BRAKE, ACCORDING TO DEALERSHIP THIS WAS THE 3RD ONE THEY HAD SEEN ON THIS MODEL. THE TIRE LOCKED UP COMPLETELY AND THIS HAS NOW CAUSED PROBLEMS WITH THE IDLING OF THE VEHICLE. *TR

NHTSA ODI #10240889

Mileage unknown · Aug 21, 2008
Power Train

DRIVING HOME FROM WORK THROUGH CITY STREETS AND SUDDENLY WAS NOT ABLE TO DISENGAGE CLUTCH WHEN ATTEMPTING TO SHIFT FROM 2ND TO THIRD. TRANSMISSION STUCK IN 2ND. LUCKILY I WAS ONLY A COUPLE MILES FROM HOME. FURTHER INVESTIGATION ON MY PART FOUND CLUTCH HYDRAULIC HOSE HAD HOLE WORN INTO IT DUE TO BRACKET LOCATION. POOR DESIGN WITH…

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DRIVING HOME FROM WORK THROUGH CITY STREETS AND SUDDENLY WAS NOT ABLE TO DISENGAGE CLUTCH WHEN ATTEMPTING TO SHIFT FROM 2ND TO THIRD. TRANSMISSION STUCK IN 2ND. LUCKILY I WAS ONLY A COUPLE MILES FROM HOME. FURTHER INVESTIGATION ON MY PART FOUND CLUTCH HYDRAULIC HOSE HAD HOLE WORN INTO IT DUE TO BRACKET LOCATION. POOR DESIGN WITH RESPECT TO HOSE CONFIGURATION AND BRACKET LOCATION. HIGH POTENTIAL FOR PERSONAL INJURY WHEN OPERATING. *TR

NHTSA ODI #10239176

100,137 miles · Aug 10, 2008
Power TrainCrash

WHEN I WAS DROPPING MY SISTER OFF AT THE AIRPORT, I WAS LEAVING IN MY CAVALIER WHICH IS A MANUAL TRANSMISSION I PUT THE CAR IN REVERSE AND ENGAGED THE CLUTCH IT STUCK ON AND WOULD NOT COME OFF. I HAD TO SLAM ON THE EMERGENCY BRAKE AND BRAKES TO STALL OUT THE CAR. ONCE THE CAR STALLED IT ALSO CAME TO REST AGAINST A TREE, WHICH TH…

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WHEN I WAS DROPPING MY SISTER OFF AT THE AIRPORT, I WAS LEAVING IN MY CAVALIER WHICH IS A MANUAL TRANSMISSION I PUT THE CAR IN REVERSE AND ENGAGED THE CLUTCH IT STUCK ON AND WOULD NOT COME OFF. I HAD TO SLAM ON THE EMERGENCY BRAKE AND BRAKES TO STALL OUT THE CAR. ONCE THE CAR STALLED IT ALSO CAME TO REST AGAINST A TREE, WHICH THANKFULLY DID NOT CAUSE ANY DAMAGE EXCEPT A FEW SCRATCHES. ON FURTHER INVESTIGATION I HAD NOTICED THAT A HOLE HAS WORN IN THE HYDRAULIC RUBBER LINE FROM THE MASTER CLUTCH CYLINDER. THE HOSE WAS RUBBING AGAINST A WIRING HARNESS METAL BRACE BRACKET JUST BELOW THE CLUTCH MASTER CYLINDER. IT COULD HAVE CAUSED ALOT OF DAMAGE OR PERSONAL INJURY OR EVEN DEATH IN THE RIGHT CIRCUMSTANCES. I HAD JUST LEFT THE HALIFAX WATER FRONT WHERE THERE WERE ABOUT 6000 PEOPLE AND IF THE PROBLEM HAPPENED. THERE COULD HAVE BEEN MAJOR PROBLEMS. I WOULD LIKE SOMEONE TO LOOK INTO THIS PROBLEM. WHEN IT HAPPENED THERE WAS NO WARNING. *TR

NHTSA ODI #10237572

100,000 miles · Aug 6, 2008
Seats

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE SPRINGS IN THE DRIVER'S SEAT WERE EXPOSED AND BEGAN TO UNRAVEL. IN ADDITION, THE SEAT ADJUSTER WAS DAMAGED ON THE LEFT BOTTOM OF THE DRIVER'S SEAT. AS A RESULT, THE SEAT COULD NOT BE ADJUSTED AND WAS STUCK IN ONE POSITION. THE VIN WAS UNKNOWN. THE FA…

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE SPRINGS IN THE DRIVER'S SEAT WERE EXPOSED AND BEGAN TO UNRAVEL. IN ADDITION, THE SEAT ADJUSTER WAS DAMAGED ON THE LEFT BOTTOM OF THE DRIVER'S SEAT. AS A RESULT, THE SEAT COULD NOT BE ADJUSTED AND WAS STUCK IN ONE POSITION. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 100,000 AND CURRENT MILEAGE WAS 104,000.

NHTSA ODI #10237196

32,000 miles · Jul 24, 2008
Electrical System

SPEEDOMETER FLUCTUATES. DO NOT KNOW MY SPEED. TACHOMETER FLUCTUATES. CANNOT ESTIMATE SPEED. TEMPERATURE GAUGE IS ACTING UP. DO I HAVE TO WORRY ABOUT BLOWING MY ENGINE? NUMEROUS COMPLAINTS ON INTERNET. THIS IS A REAL PROBLEM, AND SHOULD BE RECALLED. PRETTY EXPENSIVE REPAIR FOR A CAVALIER OWNER. *TR

NHTSA ODI #10235679

45,000 miles · Jun 28, 2008
Electrical System

MY COMPLAINT IS A "DOMINO EFFECT" WITHIN THE INSTRUMENT CLUSTER. HERE IS WHAT HAPPENED, IN ORDER: 1) TEMPERATURE GAUGE NEEDLE OVER EXTENDS ITSELF CLOCKWISE PAST THE MAXIMUM THRESHOLD, SO THAT THE NEEDLE IS POINTING TO THE RIGHT (PASSENGER SIDE). THE NEEDLE WILL UNPREDICTABLY RESET ITSELF TO THAT POSITION WHEN THE VEHICLE …

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MY COMPLAINT IS A "DOMINO EFFECT" WITHIN THE INSTRUMENT CLUSTER. HERE IS WHAT HAPPENED, IN ORDER: 1) TEMPERATURE GAUGE NEEDLE OVER EXTENDS ITSELF CLOCKWISE PAST THE MAXIMUM THRESHOLD, SO THAT THE NEEDLE IS POINTING TO THE RIGHT (PASSENGER SIDE). THE NEEDLE WILL UNPREDICTABLY RESET ITSELF TO THAT POSITION WHEN THE VEHICLE IS POWERED OFF AND TURNED BACK ON, OR IT WILL JUST REMAIN STUCK IN THAT POSITION. 2) THE TEMPERATURE GAUGE NEEDLE, NOW STUCK POINTING TO THE RIGHT, PHYSICALLY INTERFERES (A FIGHT SO TO SPEAK) WITH THE SPEEDOMETER NEEDLE WHICH IS FRANTICALLY TRYING TO PUSH ITS WAY PAST A STUBBORN TEMP GAUGE NEEDLE. THE SPEEDOMETER CANNOT PUSH ITSELF PAST 10 MILES PER HOUR. 3) SPEEDOMETER,DESPITE BEING THE BIGGER NEEDLE, LOSES AND DIES COMPLETELY... SITTING LIFELESSLY AT -1. OHHH THE IRONY. 4) ABOUT 1 MONTH LATER THE FUEL GAUGE OVER EXTENDS ITSELF AND COMMONLY POINTS TO THE RIGHT, OR IN ANY RANDOM DIRECTION. THE FUEL GAUGE SOMETIMES STICKS WHEN THE VEHICLE IS POWERED OFF, OR WILL RESET AND FIND ANOTHER COMPLETELY INACCURATE POSITION TO REMAIN IN. I THINK IT IS JUST JEALOUS OF THE OTHER TWO. CONCLUSION: I AM DRIVING -1 MILE PER HOUR DOWN THE FREEWAY WITH 147% FUEL CAPACITY IN A VEHICLE WHOSE ENGINE IS RUNNING AT OVER 570 DEGREES F. BUT THAT IS OK BECAUSE CHEVY TOLD ME IT ISN'T A SAFETY ISSUE, SO EVERY THING MUST BE PERFECTLY FINE! *TR

NHTSA ODI #10232609

36,000 miles · Jun 24, 2008
Visibility

THE SECOND WINDOW MOTOR IS FAILING AND NEEDS REPLACEMENT. THE FIRST TO FAIL WAS THE BACK PASSENGER SIDE, WHICH OF COURSE WAS RARELY EVER USED. NOW THE FRONT DRIVER'S SIDE WINDOW WILL OFTEN TIMES NOT CLOSE AND AFTER WAITING SOME TIME, IT GOES UP BIT BY BIT. VERY SOON IT IS GOING TO QUIT WORKING ALTOGETHER. THE PART ALONE IS A…

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THE SECOND WINDOW MOTOR IS FAILING AND NEEDS REPLACEMENT. THE FIRST TO FAIL WAS THE BACK PASSENGER SIDE, WHICH OF COURSE WAS RARELY EVER USED. NOW THE FRONT DRIVER'S SIDE WINDOW WILL OFTEN TIMES NOT CLOSE AND AFTER WAITING SOME TIME, IT GOES UP BIT BY BIT. VERY SOON IT IS GOING TO QUIT WORKING ALTOGETHER. THE PART ALONE IS ALMOST $250. *TR

NHTSA ODI #10232178

36,000 miles · Jun 23, 2008
Power Train

CLUTCH STARTED FEELING SLUSHY AND THEN FAILED AFTER A FEW MONTHS. CLUTCH STAYS TO THE FLOOR. REPAIR TO BE DONE, REPLACE SLAVE CYLINDER. *TR

NHTSA ODI #10232075

30,000 miles · Jun 13, 2008
Electrical SystemEngine And Engine CoolingInterior Lighting

THE CAR HAS A MAJOR WIRING OR ELECTRICAL PROBLEM, BUT ITS NOT DETECTED BY MECHANICS. I HAVE A TEMP GAUGE THAT IS ALL OVER THE PLACE, SOMETIMES IT EVEN TOUCHES THE FAR BOTTOM RIGHT SIDE OF THE CONTROL PANEL. THE SPEEDOMETER IS NO LONGER WORKING, DRIVING OR PARKED I AM GOING -3 MILES AN HOUR. THE RPMS WORK WHEN THEY FEEL LIKE I…

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THE CAR HAS A MAJOR WIRING OR ELECTRICAL PROBLEM, BUT ITS NOT DETECTED BY MECHANICS. I HAVE A TEMP GAUGE THAT IS ALL OVER THE PLACE, SOMETIMES IT EVEN TOUCHES THE FAR BOTTOM RIGHT SIDE OF THE CONTROL PANEL. THE SPEEDOMETER IS NO LONGER WORKING, DRIVING OR PARKED I AM GOING -3 MILES AN HOUR. THE RPMS WORK WHEN THEY FEEL LIKE IT WHICH IS RARELY. THE ONLY GAUGE WORKING IS THE GAS. IN ADDITION TO THIS, THE CAR CUTS OFF WHILE DRIVING. ALL OF THIS HAS BEEN FOR THE LAST YEAR AND A HALF AND CONTINUES TO DATE. I HAVE BEEN IN MID-LEFT TURN ON MAJOR INTERSECTIONS OF LOS ANGELES AND IT JUST DIED. I COMMUTE ON THE 110 FWY AND IT HAS JUST DIED, ALWAYS WHILE I AM ACCELERATING NEVER PARKED. THEN IN A FEW SECONDS YOU CRANK THE KEY AND YOUR OFF AND RUNNING AGAIN. IT IS SO SCARY BECAUSE IT IS SO UNPREDICTABLE. I HAVE RECEIVED SPEEDING TICKETS NOT KNOWING MY SPEED AND MECHANIC CANT FIND THE PROBLEM. WHAT DO I DO??? *TR

NHTSA ODI #10230982

28,000 miles · Jun 7, 2008
Vehicle Speed Control

IN JANUARY 08 VEHICLE TACH WENT REVERSE DIRECTION, THEN JUMPED ERRATICALLY. IN MARCH 08 STARTED SHOWING 65 MPH WHEN VEHICLE DOING 35. IN MAY 08 SPEEDOMETER STARTED STOPPING AT 20 MPH WHEN MOVING OR WHEN CAR SHUT OFF. IN JUNE 08 SPEEDOMETER AND TACH HAVE BOTH STARTED GOING IN REVERSE DIRECTION. THIS IS A 2004 CHEVROLET CAVALIER …

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IN JANUARY 08 VEHICLE TACH WENT REVERSE DIRECTION, THEN JUMPED ERRATICALLY. IN MARCH 08 STARTED SHOWING 65 MPH WHEN VEHICLE DOING 35. IN MAY 08 SPEEDOMETER STARTED STOPPING AT 20 MPH WHEN MOVING OR WHEN CAR SHUT OFF. IN JUNE 08 SPEEDOMETER AND TACH HAVE BOTH STARTED GOING IN REVERSE DIRECTION. THIS IS A 2004 CHEVROLET CAVALIER WITH 28000 MILES, 2.2 L WITH AUTOMATIC TRANSMISSION. I DO NOT LIKE THE IDEA THAT WHILE DRIVING THE CAR ON A TWO LANE ROAD BY THE SPEEDOMETER THAT WE MIGHT BE REAR ENDED WHILE DRIVING TO SLOW. *TR

NHTSA ODI #10230235

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.