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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Visibility complaints

23 reports
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83,000 miles · Jan 3, 2012
Visibility

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE FRONT DRIVER AND PASSENGER SIDE WINDOWS COULD ONLY BE CLOSED PARTIALLY. THE REAR DRIVER AND PASSENGER WINDOWS COULD NOT BE OPENED OR CLOSED. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO LOCATED THE FAILURE AT THE DOOR MOTOR AND REGULATOR. THE MOTORS AND…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE FRONT DRIVER AND PASSENGER SIDE WINDOWS COULD ONLY BE CLOSED PARTIALLY. THE REAR DRIVER AND PASSENGER WINDOWS COULD NOT BE OPENED OR CLOSED. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO LOCATED THE FAILURE AT THE DOOR MOTOR AND REGULATOR. THE MOTORS AND THE REGULATORS WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 83,000 AND THE CURRENT MILEAGE WAS 90,000.

NHTSA ODI #10442249

80,000 miles · Nov 11, 2011
Electrical SystemVisibility

THE POWER WINDOWS DON'T WORK . THE GAUGES DON'T WORK ONLY GAUGE THAT'S WORKS IS THE TACHOMETER FROM MY RESEARCH THESE ARE TWO COMMON PROBLEMS WITH THESE CAVALIERS THE WINDOWS IS MORE OF A CONVENIENCE PROBLEM BUT THE GAUGES NOT WORKING IS A SAFETY PROBLEM CHEVROLET SHOULD HAVE TO MAKE THIS RIGHT. …

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THE POWER WINDOWS DON'T WORK . THE GAUGES DON'T WORK ONLY GAUGE THAT'S WORKS IS THE TACHOMETER FROM MY RESEARCH THESE ARE TWO COMMON PROBLEMS WITH THESE CAVALIERS THE WINDOWS IS MORE OF A CONVENIENCE PROBLEM BUT THE GAUGES NOT WORKING IS A SAFETY PROBLEM CHEVROLET SHOULD HAVE TO MAKE THIS RIGHT. *TR

NHTSA ODI #10435290

9,000 miles · Jul 20, 2010
Visibility

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT HE EXPERIENCED A RECURRING FAILURE IN WHICH THE MOTOR IN THE DRIVERS SIDE FRONT WINDOW STOPPED FUNCTIONING. THE FAILURE OCCURRED FOUR TIMES AND EACH TIME THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE WINDOW MOTOR WAS REPLACED. THE CONTACT STATED T…

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT HE EXPERIENCED A RECURRING FAILURE IN WHICH THE MOTOR IN THE DRIVERS SIDE FRONT WINDOW STOPPED FUNCTIONING. THE FAILURE OCCURRED FOUR TIMES AND EACH TIME THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE WINDOW MOTOR WAS REPLACED. THE CONTACT STATED THAT WHEN THE MOTORS WERE REPLACED THEY WERE COVERED WITH RUST. THE FAILURE MILEAGE WAS 9,000 AND THE CURRENT MILEAGE WAS 92,000.

NHTSA ODI #10344259

42,000 miles · Jun 22, 2010
Visibility

I HAVE A 2004 CAVALIER. SHORTLY AFTER I BOUGHT IT THE DRIVERS WINDOW STOPPED WORKING. I HAD A WARRANTY AND REPLACED IT. IT STOPPED WORKING WITHOUT ANY WARNING. WHEN I GOT THE CAR BACK I COULD HEAR AIR COMING THROUGH THE WINDOW, BUT DIDN'T SEE ANY GAPS. EVENTUALLY NOTICED THE WINDOW WAS OFF TRACK. MY GUESS IS POOR FIXING BY THE D…

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I HAVE A 2004 CAVALIER. SHORTLY AFTER I BOUGHT IT THE DRIVERS WINDOW STOPPED WORKING. I HAD A WARRANTY AND REPLACED IT. IT STOPPED WORKING WITHOUT ANY WARNING. WHEN I GOT THE CAR BACK I COULD HEAR AIR COMING THROUGH THE WINDOW, BUT DIDN'T SEE ANY GAPS. EVENTUALLY NOTICED THE WINDOW WAS OFF TRACK. MY GUESS IS POOR FIXING BY THE DEALERSHIP. ABOUT 2 YEARS LATER (MY WARRANTY IS UP) THE DRIVERS WINDOW QUIT WORKING AGAIN. I HAD TO DRIVE IN THE POURING RAIN WITH MY WINDOW DOWN. WE HAVE HAD SO MUCH RAIN THE ROADS ARE FLOODING THUS SENDING TONS OF WATER INTO MY CAR BY PASSING CARS. FROM WHAT I HAVE READ ONLINE THIS IS OBVIOUSLY A PROBLEM FOR MANY PEOPLE. GM NEEDS TO ISSUE A RECALL AND FIX THE PROBLEM, INSTEAD OF MAKING THE CUSTOMERS PAY. *TR

NHTSA ODI #10339473

199,000 miles · Jun 7, 2010
Visibility

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE HEARD A LOUD "SHATTERING" NOISE. HE WENT OVER AND NOTICED THAT THE REAR WINDOW HAD SHATTERED INTO PIECES. THE DEALER WAS NOTIFIED AND STATED THAT THE HEAT MUST HAVE CAUSED THE FAILURE AND SINCE THE VEHICLE WAS NO LONGER UNDER W…

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TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE HEARD A LOUD "SHATTERING" NOISE. HE WENT OVER AND NOTICED THAT THE REAR WINDOW HAD SHATTERED INTO PIECES. THE DEALER WAS NOTIFIED AND STATED THAT THE HEAT MUST HAVE CAUSED THE FAILURE AND SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY, THEY COULD OFFER NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 199,000.

NHTSA ODI #10334948

49,000 miles · Jun 1, 2009
Visibility

POWER WINDOW DOES NOT WORK. *TR

NHTSA ODI #10272508

78,000 miles · Mar 30, 2009
EquipmentFuel System, GasolineVisibility

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING 55 MPH, THE VEHICLE STOPPED IN THE MIDDLE OF THE INTERSTATE WITHOUT WARNING. THE VEHICLE WAS TOWED TO A REPAIR SHOP AND THE MECHANIC STATED THAT THE FUEL PUMP FAILED. THE DEALER WAS NOT NOTIFIED. IN ADDITION, THE CONTACT HEARD A TAPPING NOSE IN THE HEATER AND THE C…

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING 55 MPH, THE VEHICLE STOPPED IN THE MIDDLE OF THE INTERSTATE WITHOUT WARNING. THE VEHICLE WAS TOWED TO A REPAIR SHOP AND THE MECHANIC STATED THAT THE FUEL PUMP FAILED. THE DEALER WAS NOT NOTIFIED. IN ADDITION, THE CONTACT HEARD A TAPPING NOSE IN THE HEATER AND THE CD PLAYER DOES NOT WORK. THERE WERE ALSO TWO MOTOR SWTICES REPAIRED IN THE WINDOWS. THE VEHICLE IS CURRENTLY BEING REPAIRED AT THE CONTACT'S EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 78,000.

NHTSA ODI #10263642

51,862 miles · Nov 18, 2008
Fuel System, GasolineVehicle Speed ControlVisibility

I HAVE A 2004 CHEVY CAVALIER LS SPORT. WELL LETS FIRST START OFF WITH MY DRIVERS SIDE WINDOW MOTOR. IT WENT OUT ABOUT A YEAR AND HALF AGO AND WE FIXED IT THIS SUMMER. APPARENTLY IT IS A HUGE PROBLEM BUT OF COURSE NO RECALL ON IT SO PAID ALMOST 300 DOLLARS MYSELF TO FIX IT. THEN AFTER THAT WHEN I WOULD START MY CAR AND PUT IT INT…

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I HAVE A 2004 CHEVY CAVALIER LS SPORT. WELL LETS FIRST START OFF WITH MY DRIVERS SIDE WINDOW MOTOR. IT WENT OUT ABOUT A YEAR AND HALF AGO AND WE FIXED IT THIS SUMMER. APPARENTLY IT IS A HUGE PROBLEM BUT OF COURSE NO RECALL ON IT SO PAID ALMOST 300 DOLLARS MYSELF TO FIX IT. THEN AFTER THAT WHEN I WOULD START MY CAR AND PUT IT INTO DRIVE, THE CAR WOULD SPUTTER AND THE ABS AND TRAC OFF LIGHTS WOULD COME ON. NEXT ABOUT 5 MONTHS AGO I NOTICED THAT MY GAS GAUGE WAS FLUCTUATING A LITTLE. DIDN'T GIVE IT MUCH THOUGHT BUT THEN 2 MONTHS AGO MY TEMP GAUGE WAS GOING HAYWIRE. CALLED THE DEALER AND THEY SAID THAT THERE WAS NO RECALL AND WE WOULD HAVE TO PAY TO HAVE IT FIXED. WELL WE ALL KNOW MONEY IS TIGHT SO I HAVE LEFT IT. LOW AND BEHOLD LATE LAST WEEK, THE MPH GAUGE SAID I WAS GOING 100 MPH IN A 35 ZONE. I HAD TO TAKE A DOUBLE LOOK. DEALER AGAIN SAYS NO RECALLS. AFTER SPEAKING TO A FRIEND, HE SAID THAT HIS TRUCK DID THE SAME THING ALONG WITH ANOTHER CO-WORKERS TRUCK (GM TRUCKS) AND THAT THEY TOOK IT IN BECAUSE IT HAD A RECALL ON THE "INSTRUMENT CLUSTER" AND THERE WAS NO CHARGE. HOW COME CAVALIERS ARE HAVING THE PROBLEM AND NOTHING, BUT THERE TRUCKS HAVE IT AND THERE IS A RECALL. I CANT TELL HOW FAST I AM GOING. NOW I AM PROBABLY GOING TO HAVE TO JUST GO WITH THE FLOW OF TRAFFIC SINCE I CANT AFFORD TO FIX IT. COME ON GM OWN UP TO ALL OF YOUR MISTAKES PLEASE..........THERE ARE TONS OF LOGGED COMPLAINTS ON HERE ABOUT IT, OBVIOUSLY IT IS A REAL PROBLEM GM. THIS IS WHY WE ARE GOING FOREIGN WITH OUR CARS NOW. *TR

NHTSA ODI #10249107

18,000 miles · Oct 30, 2008
Visibility

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 15 MPH ON NORMAL ROAD CONDITIONS, THE FRONT DRIVER'S SIDE WINDOW MECHANISM WOULD NOT ACTIVATE. THE CONTACT WAS UNABLE TO RELEASE THE WINDOW IN A DOWNWARD POSITION. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOU…

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 15 MPH ON NORMAL ROAD CONDITIONS, THE FRONT DRIVER'S SIDE WINDOW MECHANISM WOULD NOT ACTIVATE. THE CONTACT WAS UNABLE TO RELEASE THE WINDOW IN A DOWNWARD POSITION. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOUR TIMES AND THEY REPAIRED IT UNDER THE WARRANTY. RECENTLY, THE FRONT PASSENGER SIDE WINDOW MECHANISM FAILED. THE REPAIR WOULD COST $590. THE VEHICLE HAS NOT BEEN REPAIRED. THE CONTACT WAS CONCERNED OF THE SAFETY RISK INVOLVED. THE FAILURE MILEAGE WAS 18,000 AND CURRENT MILEAGE WAS 60,000. UPDATED 11/24/08 *CN THE WINDOW MOTOR AND REGULATOR HAS BEEN REPLACED 5 TIMES. UPDATED 11/26/08. *JB

NHTSA ODI #10247215

36,000 miles · Jun 24, 2008
Visibility

THE SECOND WINDOW MOTOR IS FAILING AND NEEDS REPLACEMENT. THE FIRST TO FAIL WAS THE BACK PASSENGER SIDE, WHICH OF COURSE WAS RARELY EVER USED. NOW THE FRONT DRIVER'S SIDE WINDOW WILL OFTEN TIMES NOT CLOSE AND AFTER WAITING SOME TIME, IT GOES UP BIT BY BIT. VERY SOON IT IS GOING TO QUIT WORKING ALTOGETHER. THE PART ALONE IS A…

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THE SECOND WINDOW MOTOR IS FAILING AND NEEDS REPLACEMENT. THE FIRST TO FAIL WAS THE BACK PASSENGER SIDE, WHICH OF COURSE WAS RARELY EVER USED. NOW THE FRONT DRIVER'S SIDE WINDOW WILL OFTEN TIMES NOT CLOSE AND AFTER WAITING SOME TIME, IT GOES UP BIT BY BIT. VERY SOON IT IS GOING TO QUIT WORKING ALTOGETHER. THE PART ALONE IS ALMOST $250. *TR

NHTSA ODI #10232178

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.