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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Engine And Engine Cooling complaints

15 reports
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30,300 miles · Nov 16, 2005
Electrical SystemEngine And Engine CoolingCrashFireInjury

DT: WHILE DRIVING THE CONTACT'S VEHICLE WAS INVOLVED IN AN ACCIDENT DUE TO A POSSIBLE MEDICAL CONDITION. THE VEHICLE CAUGHT ON FIRE IMMEDIATELY UPON IMPACT. THE VEHICLE WAS DEEMED A TOTAL LOSS FROM THE INSURANCE COMPANY. A REPRESENTATIVE FROM THE MANUFACTURER INSPECTED THE VEHICLE AND WAS UNABLE TO DETERMINE THE CAUSE OF THE…

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DT: WHILE DRIVING THE CONTACT'S VEHICLE WAS INVOLVED IN AN ACCIDENT DUE TO A POSSIBLE MEDICAL CONDITION. THE VEHICLE CAUGHT ON FIRE IMMEDIATELY UPON IMPACT. THE VEHICLE WAS DEEMED A TOTAL LOSS FROM THE INSURANCE COMPANY. A REPRESENTATIVE FROM THE MANUFACTURER INSPECTED THE VEHICLE AND WAS UNABLE TO DETERMINE THE CAUSE OF THE FIRE DUE TO THE EXTENSIVE DAMAGE. THE SOLID FUEL LINES WERE INTACT AS WELL AS THE GASOLINE TANK. *AK UPDATED 02/26/06. *JB

NHTSA ODI #10142860

12,000 miles · Jan 25, 2005
Engine And Engine Cooling

WHILE DRIVING 65 MPH THE ENGINE STALLED WITHOUT WARNING. THE DRIVER WAS ABLE TO PULL OFF THE ROAD AND WAITED A WHILE THEN STARTED THE VEHICLE AGAIN. THE CAUSE HAD NOT BEEN DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

NHTSA ODI #10108873

9,700 miles · Aug 27, 2004
Engine And Engine Cooling

WHILE DRIVING VEHICLE STALLED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ODI #10089891

100 miles · Jun 17, 2004
Engine And Engine CoolingVehicle Speed Control

WITH LESS THAN 100 MILES ON THE CAR IT BEGAN TO REV UP ON ITS OWN. IT HAS BEEN TO THE DEALER ON 9 DIFFERENT OCCASIONS. THEY EVEN INSTALLED AN ON BOARD COMPUTER AND WERE ABLE TO SEE THE PROBLEM THAT OCCURS. THE MECHANIC SAYS HE BELIEVES IT IS A GLITCH IN THE COMPUTER AND IS UNABLE TO FIX IT. IT HAS NOW BEGUN TO ACCELERATE ON ITS …

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WITH LESS THAN 100 MILES ON THE CAR IT BEGAN TO REV UP ON ITS OWN. IT HAS BEEN TO THE DEALER ON 9 DIFFERENT OCCASIONS. THEY EVEN INSTALLED AN ON BOARD COMPUTER AND WERE ABLE TO SEE THE PROBLEM THAT OCCURS. THE MECHANIC SAYS HE BELIEVES IT IS A GLITCH IN THE COMPUTER AND IS UNABLE TO FIX IT. IT HAS NOW BEGUN TO ACCELERATE ON ITS OWN WHILE DRIVING, AND THE ONLY THING YOU CAN DO IS PUSH IN THE CLUTCH AND HOPE THE ENGINE BLOWS UP. THIS IS NOW A REAL SAFETY ISSUE. GM REFUSES TO DO ANYTHING TO CORRECT THIS PROBLEM. WE FILED A LEMON LAW CASE WITH THEM AND THEY SAID THEY ARE UNABLE TO DO ANYTHING. *JB

NHTSA ODI #10078371

100 miles · Jun 4, 2004
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

A STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVEN…

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A STRONG FUEL ODOR ENTERED THE INSIDE OF THE VEHICLE WHEN THE VENTS WERE USED. THIS ODOR CAUSED NAUSEA AND HEADACHES TO ANY ONE RIDING IN THE VEHICLE. AT ANY TEMPERATURE, THE VEHICLE TOOK A VERY LONG TIME TO CRANK UP. ALSO, WHILE DRIVING AT 50 MPH, THE VEHICLE SUDDENLY DECELERATED AND BOGGED DOWN. THE VEHICLE WOULD EVENTUALLY PICK UP SPEED AND ACT AS IF NOTHING EVER HAPPENED. THESE PROBLEMS OCCURRED EIGHT TIMES. *AK THERE WAS RATTLE IN THE DRIVERS SIDE DOOR PANEL DUE TO THE REGULATOR, THERE WAS ALSO AN INTERMITTENT NOISE ON THE PASSENGER SIDE REAR, THE VEHICLE WOULD NOT START DUE TO THE POWER TRAIN CONTROL MODULE, THE ENGINE WAS HARD TO START AT TIMES AND WAS UNABLE TO BE DUPLICATED, THE ENGINE WOULD LOSE POWER, THE DRIVER DOOR MADE A RUBBING NOISE, THE FLOOR AREA WAS BUCKLING, AND THE A/C DISPLAYED A BURNING SMELL. *SC *JB

NHTSA ODI #10073471

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.