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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

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When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

Electrical System complaints

185 reports
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Mileage unknown · Feb 12, 2010
Electrical System

I NOTICED IN THE COLD MY SPEEDOMETER WOULD SHOW THE INCORRECT SPEED OR JUST STOP. OVER THE COURSE OF ABOUT 6 MONTHS MY TEMP GAUGE STARTED TO DO THE SAME THING. FOLLOWED BY MY RPM GAUGE, THEN THE GAS GAUGE. I DID SOME ONLINE RESEARCH AND FOUND OUT THE ONLY THING I COULD DO WAS TO GET A WHOLE NEW CLUSTER WHICH IS A BIT PRICEY. *TR

NHTSA ODI #10308860

34,500 miles · Feb 3, 2010
Electrical System

SPEEDOMETER RUNS UP TO EXTREME LIMIT AT ANY SPEED AND TACHOMETER FREEZES UP. *TR

NHTSA ODI #10304327

82,000 miles · Jan 6, 2010
Electrical System

SPEEDOMETER FAILURE 2004 CHEVROLET CAVALIER GAUGE CLUSTER FAILED AT 82000 MILES. UNSAFE. CANNOT DETERMINE MPH. *TR

NHTSA ODI #10298483

51,000 miles · Dec 20, 2009
Electrical System

THE SPEEDOMETER ON MY 2004 CHEVROLET CAVALIER HAS FAILED AT THE 50,000 MILE MARK. THERE IS NO WAY FOR ME TO TELL THE ACCURATE SPEED I AM DRIVING. *TR

NHTSA ODI #10296500

49,000 miles · Sep 7, 2009
Electrical System

2004 CHEVY CAVALIER ALL GAUGES ON DASH DO NOT WORK. *TR

NHTSA ODI #10283108

46,000 miles · Sep 6, 2009
Electrical System

THE DASH BOARD CLUSTER IN MY 2004 CHEVY CAVALIER COUPE HAS PROBLEMS. THE DIALS OF MY GAUGES ARE INACCURATE. THE ENGINE HEAT GAUGE DIAL CAN CROSS OVER INTERMITTENTLY INTO MY SPEEDOMETER CAUSING THAT TO GET STUCK AND NOT WORK. THE HEAT GAUGE DIAL HAS ALSO BEEN POINTED TOWARDS MY STEERING WHEEL, POINTING DIRECTLY DOWN. MY RPM GAUGE…

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THE DASH BOARD CLUSTER IN MY 2004 CHEVY CAVALIER COUPE HAS PROBLEMS. THE DIALS OF MY GAUGES ARE INACCURATE. THE ENGINE HEAT GAUGE DIAL CAN CROSS OVER INTERMITTENTLY INTO MY SPEEDOMETER CAUSING THAT TO GET STUCK AND NOT WORK. THE HEAT GAUGE DIAL HAS ALSO BEEN POINTED TOWARDS MY STEERING WHEEL, POINTING DIRECTLY DOWN. MY RPM GAUGE RARELY WORKS CORRECTLY. I HAVE TAKEN IT INTO A REPAIR SHOP TO BE LOOKED AT AND WAS TOLD BY THE REPAIRMAN THAT HE HAD THE SAME PROBLEM WITH THE CLUSTER ON HIS CAVALIER. HE KNEW WHAT THE PROBLEM WAS AS I DESCRIBED IT. HE TOLD ME HOW TO TEMPORARILY CORRECT THE PROBLEM. THIS IS DONE BY CONTINUALLY TURNING THE KEY IN THE IGNITION SLIGHTLY, UNTIL THE DIALS RETURN THE NORMAL POSITION, I HAVE TO DO THIS AT LEAST ONCE A WEEK. HE QUOTED ME A REPAIR PRICE OF $500.00. I DO NOT HAVE ENOUGH MONEY TO FIX THIS AND BELIEVE IT SHOULD BE RECALLED. I HAVE DONE SOME INVESTIGATING OF MY OWN ON-LINE AND HAVE FOUND THAT MANY PEOPLE HAVE THIS PROBLEM. IN THE WINTER THIS PROBLEM IS WORSE. HELP!!! *TR

NHTSA ODI #10283025

52,000 miles · Aug 21, 2009
Electrical System

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER FAILED WHEN SHE TURNED THE VEHICLE ON. OCCASIONALLY THE INSTRUMENT CLUSTER MOVED RAPIDLY AND REGISTERS 0. A LOCAL MECHANIC REPLACED THE INSTRUMENT PANEL; HOWEVER, THE FAILURE RECURRED. THE DEALER STATED THAT THEY COULD DIAGNOSE THE FOR …

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TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER FAILED WHEN SHE TURNED THE VEHICLE ON. OCCASIONALLY THE INSTRUMENT CLUSTER MOVED RAPIDLY AND REGISTERS 0. A LOCAL MECHANIC REPLACED THE INSTRUMENT PANEL; HOWEVER, THE FAILURE RECURRED. THE DEALER STATED THAT THEY COULD DIAGNOSE THE FOR $125. THE MANUFACTURER ADVISED THE CONTACT TO HAVE THE DEALER DIAGNOSE THE FAILURE AT THE OWNERS EXPENSE. THE FAILURE MILEAGE WAS 3,000 AND THE CURRENT MILEAGE WAS 58,000.

NHTSA ODI #10281315

39,000 miles · Aug 12, 2009
Electrical System

DASH CLUSTER FAILURE. RPM GAUGE RUNNING BACKWARDS AND STICKING, FUEL LEVEL INDICATOR INCORRECT, SPEEDOMETER SOMETIMES INCORRECT. WHEN THIS HAPPENED I LOOKED IT UP ONLINE TO SEE IF I COULD DIAGNOSE THE PROBLEM. IT SEEMS THAT THIS IS AN EXTREMELY COMMON AND POTENTIALLY DANGEROUS PROBLEM. *TR

NHTSA ODI #10280228

31,000 miles · Jun 22, 2009
Electrical System

TL*THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER WAS DEFECTIVE. THE SPEEDOMETER AND FUEL GAUGE FAILED TO OPERATE PROPERLY AND DISPLAYED INACCURATE READINGS. THE VEHICLE WAS PURCHASED WITH 30,000 MILES. THE CURRENT AND FAILURE MILEAGES WERE 31,000.

NHTSA ODI #10274652

Mileage unknown · Jun 20, 2009
Electrical System

2004 CHEVY CAVALIER. WHEN THE CAR SLOWS DOWN TO A RED LIGHT OR STOP SIGN, OR YOU JUST REDUCE YOUR SPEED, IT WILL CUT OFF ON YOU. *TR

NHTSA ODI #10274411

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.