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2000 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2000 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

120 reports with mileage · 195 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 69 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 54 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

25 crash reports8 fire reports13 injury reports

Power Train complaints

26 reports
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76,828 miles · May 14, 2007
Fuel System, GasolinePower TrainVisibility

FUEL PUMP ON CHEVROLET CAVALIER Z24 WENT OUT AT 76,000 MILES. IT LOST POWER AND DIED ALL OF A SUDDEN IN THE MIDDLE OF THE HIGHWAY. LUCKILY, NO CARS WERE AROUND AS IT WAS ALMOST MIDNIGHT. COST TO REPAIR WAS OVER $600, NOT INCLUDING THE TOWING. IN DOING SOME RESEARCH I HAVE FOUND THAT NUMEROUS PEOPLE HAD FUEL PUMPS MALFUNC…

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FUEL PUMP ON CHEVROLET CAVALIER Z24 WENT OUT AT 76,000 MILES. IT LOST POWER AND DIED ALL OF A SUDDEN IN THE MIDDLE OF THE HIGHWAY. LUCKILY, NO CARS WERE AROUND AS IT WAS ALMOST MIDNIGHT. COST TO REPAIR WAS OVER $600, NOT INCLUDING THE TOWING. IN DOING SOME RESEARCH I HAVE FOUND THAT NUMEROUS PEOPLE HAD FUEL PUMPS MALFUNCTION ON THEIR CAVALIERS, AND ON SOME CARS NEWER AND MOST WITH LOWER MILES THAN ON THIS CAR. SAME STORY, JUST LOSES POWER AND DIED IN THE MIDDLE OF THE ROAD. THIS WAS EXTREMELY UNSAFE. OBVIOUSLY THIS WAS A DEFECT WITH THE CAVALIER, YET THEY WON'T ISSUE A RECALL. I HAVE NEVER HEARD FROM ANYONE THAT OWNED A CAVALIER THAT DIDN'T HAVE SOME SORT OF PROBLEM WITH IT. ALSO, HAD PROBLEMS WITH THE SHIFTER CABLE AND POWER WINDOW MOTOR ON THE DRIVER'S SIDE. EXTREMELY UNHAPPY WITH THE CHEVROLET. *AK

NHTSA ODI #10190675

88,000 miles · Sep 6, 2006
Power TrainCrashInjury

DRIVESHAFT/POWERTRAIN FAILURE ON RIGHT SIDE DURING LOW SPEED (<15 MPH) RIGHT HAND TURN CAUSED LOSE OF CONTROL OF VEHICLE AND COLLISION WITH LIGHT POLE. DEPLOYMENT OF AIR BAGS CAUSED MINOR INJURIES TO DRIVER. VEHICLE A TOTAL LOSS. *JB

NHTSA ODI #10167470

Mileage unknown · Feb 28, 2006
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

CONSUMER 2000 CAVALIER STALL WHEN TURNING OR STOPPING AT A RED LIGHT. *TS AFTER THE RECALL WORK WAS DONE FOR THE IGNITION THE VEHICLE BEGAN TO STALL. THE VEHICLE'S TRANSMISSION HAD TO BE OVERHAULED. TWO SENSORS HAVE BEEN REPLACED. THE CATALYTIC CONVERTER HAS BEEN REPLACED. THE FUEL PUMP HAS BEEN REPLACED. *NM

NHTSA ODI #10151971

64,000 miles · Apr 6, 2005
Power TrainService Brakes, Air

I DRIVE MY CAR FOR CANADA POST ,SO I DO LOTS OF MILEAGE,BUT AFTER OWNING MY CAR FOR AROUND 5 MONTHS I WENT TO COME TO A STOP AND REALIZED I HAD VERY LITTLE BRAKES,I HAD TO PUMP THEM REPEATEDLY TO STOP AT A INTERSECTION,I CONTINUED TO THE NEXT BLOCK WHERE I OPENED THE DOOR AND PRESSED THE BRAKES TO NOTICE BRAKE FLUID POURING OUT …

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I DRIVE MY CAR FOR CANADA POST ,SO I DO LOTS OF MILEAGE,BUT AFTER OWNING MY CAR FOR AROUND 5 MONTHS I WENT TO COME TO A STOP AND REALIZED I HAD VERY LITTLE BRAKES,I HAD TO PUMP THEM REPEATEDLY TO STOP AT A INTERSECTION,I CONTINUED TO THE NEXT BLOCK WHERE I OPENED THE DOOR AND PRESSED THE BRAKES TO NOTICE BRAKE FLUID POURING OUT OF THE WHEEL .I TOOK THE TIRE OFF AND SEEN THAT THE BRAKE LINE HAD BEEN RUBBING ON MY CV BOOT ,THE LINE ON THE PASSENGER SIDE WAS GROOVED FROM RUBBING ON MY CV JOINT AND IN TURN BROKE THE CV BOOT AND BROKE THE BRAKE LINE ,I WENT TO GM AND ASKED IF THERE WAS A RECALL ON THIS AND THEY SAID NO SO I REPLACED THE LINE MYSELF WITH A LITTLE MODIFICATION TO STOP IT FROM RUBBING BUT NOW I GOT A CV JOINT THAT IS ABOUT TO BRAKE DUE TO THIS BRAKE LINE CAN YOU PLEASE CHECK TO SEE IF THIS IS JUST MY CAR OR OTHERS ALL SO ,I HAVE ALL SO HAD MORE BRAKE PROBLEMS FROM THE DAY I BOUGHT THIS CAR SUCH AS ABS LOCKING UP ON MEAT INTERSECTIONS I THINK DUE TO TRACTION CONTROL I HAVE GONE TO TAKE OFF AND HAD TO CHANGE THE AUTOMATIC TRANSMISSION TO 1 ST GEAR IN ORDER TO CROSS A ROAD SAFELY I REPORTED THIS TO MY DEALER I BOUGHT THE CAR FROM AND THEY DID NOTHING ,EVEN WHEN ALL THE ABS LIGHTS CAME ON AND TRACTION LIGHT CAME ON 4 DAYS AFTER I BOUGHT THIS CAR ,THEY RESET THE COMPUTER AND GAVE IT BACK ,IN TURN I BROUGHT IT TO ANOTHER GARAGE AND THEY TOLD ME THE ABS COMPUTER IS BLOWN ,I FIGURE I WILL TELL THE WHOLE STORE DUE TO ALL THE BRAKING PROBLEMS I HAVE MAYBE THAT IS WHY MY HOSE BROKE . *AK

NHTSA ODI #10116504

3,500 miles · Aug 6, 2004
Power Train

A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *AK

NHTSA ODI #10086327

31,000 miles · Oct 30, 2003
Power Train

NO 3RD AND 4TH GEAR IN 4 SPEED AUTOMATIC TRANSMISSION. 31,000 MILES ON CAR. *LA

NHTSA ODI #10045140

26,311 miles · Sep 15, 2003
Power Train

ON THE DATE MENTIONED BELOW, MY DAUGHTER WAS DRIVING TO WORK WHEN THE CAR WOULDN'T GO INTO 3RD GEER. THE RPM'S WOULDN'T GO OVER 3 AND THE CAR WOULDN'T GO OVER 30 MPH. NO PREVIOUS PROBLEMS WITH THE CAR AT ALL. WE TOOK IT TO THE CHEVY DEALER AND THEY WANTED $400 JUST TO DROP THE PAN AND LOOK AT THE CAR. SINCE MY DAUGHTER NEEDE…

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ON THE DATE MENTIONED BELOW, MY DAUGHTER WAS DRIVING TO WORK WHEN THE CAR WOULDN'T GO INTO 3RD GEER. THE RPM'S WOULDN'T GO OVER 3 AND THE CAR WOULDN'T GO OVER 30 MPH. NO PREVIOUS PROBLEMS WITH THE CAR AT ALL. WE TOOK IT TO THE CHEVY DEALER AND THEY WANTED $400 JUST TO DROP THE PAN AND LOOK AT THE CAR. SINCE MY DAUGHTER NEEDED THE VEHICLE FOR WORK, I TOOK THE CAR TO A REPUTABLE COMPANY IN THE LOCAL AREA (THEY ALSO SERVICE MY COMPANY TRUCKS) AND THEY TOLD ME THE TRANSMISSION WAS SHOT, 3RD AND 4TH GEER WERE GONE. THEY AGREED TO WORK WITH ME ON THE PAYMENTS SINCE I DIDN'T HAVE $1300 TO COVER A USED TRANSMISSION AND THE LABOR. I PURCHASED THE CAR IN AUG 2002 WITH ONLY 16K MILES, WHEN THE TRANSMISSION WENT OUT IT HAD ONLY 27K. I'VE NEVER HEARD OF THIS AND CAN GET NO ASSISTANCE FROM CHEVY.... VERY UPSET AT THEIR LACK OF UNDERSTANDING AND COOPERATION AT ASSISTING IN THE FINANCIAL AID.

NHTSA ODI #10038959

42,156 miles · Jun 20, 2003
Electrical SystemPower TrainService Brakes, Hydraulic

WE BOUGHT A USED CHEVROLET CAVALIER FROM THE YEAR 2000 WITH AN EXTENDED WARRANTY (GM CERTIFIED) FOR 3 MONTHS OR 3,000 MILES. SINCE THE BEGINNING THERE WERE 4 PROBLEMS NOT YET FIXED. 1 - THERE IS A POPPING NOISE UNDER THE BACK OF THE CAR. DEALER (KOONS CHEVROLET - WITHE MARSCH, MD) SAID HE COULDN'T DUPLICATE. AFTER BRINGING THE…

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WE BOUGHT A USED CHEVROLET CAVALIER FROM THE YEAR 2000 WITH AN EXTENDED WARRANTY (GM CERTIFIED) FOR 3 MONTHS OR 3,000 MILES. SINCE THE BEGINNING THERE WERE 4 PROBLEMS NOT YET FIXED. 1 - THERE IS A POPPING NOISE UNDER THE BACK OF THE CAR. DEALER (KOONS CHEVROLET - WITHE MARSCH, MD) SAID HE COULDN'T DUPLICATE. AFTER BRINGING THE CAR FOR THE 3RD TIME, HE SAID THE BRAKES WERE DIRTY AND HE CLEANED THEM, BUT THIS NOISE IS STILL HERE, WHEN STARTING AT A RED TRAFFIC LIGHT FOR EXAMPLE, OR WHEN RIDING ON A ROUGH ROAD. 2 - THERE IS A GRINDING NOISE IN FRONT WHEN DRIVING. IT'S STOPPING WHEN PUSHING THE BRAKE PEDAL. IT'S LINKED WITH THE BRAKES FOR SURE. THE PADS ARE NEW AND THE DEALER SAID THE ROTOR MAKES HIS NOISE, BUT HE REFUSED TO CHANGE IT (WHEREAS IT'S UNDER WARRANTY). HE SAID IT'S NOT UNSAFE. BUT THIS NOISE IS COMING LOUDER AND I FEEL LIKE A LOSS OF CONTROL. 3 - THE ABS LIGHT COME ON EVERY SINGLE DAY WHILE DRIVING AND NOT BRAKING. THE 1ST TIME, THE DEALER CHANGED THE BULB. THE 2ND TIME PROBLEM WAS NOT SOLVE) HE CHANGED THE ALTERNATOR, BECAUSE MY CAR BROKE DOWN THE DAY BEFORE (NO MORE POWER AT ALL). HE SAID THE ALTERNATOR PUTTED A LOW VOLTAGE TO THE ABS CAUSING THE LIGHT TO TURN ON. THE PROBLEM IS NOT SOLVE. AND I NEED TO GO BACK TO THE DEALER. ALL OF THESE PROBLEMS HAVE NOT BEEN SOLVED, AND THIS IS THE 5TH TIME I AM GOING TO THE DEALER. I THINK HE'S PLAYING WITH ME, SO THAT MY CAR WON'T BE UNDER WARRANTY ANY MORE, AND I WOULD PAY TO CHANGE STUFFS IN THE FUTURE. PLEASE PROVIDE INFORMATION AND SUPPORT. THANK YOU. *NLM

NHTSA ODI #10023484

Mileage unknown · Jun 11, 2002
Power Train

WHEN STARTING VEHICLE THERE IS A VERY BAD GAS SMELL COMING FROM IT. NEED TO DRIVE WITH WINDOWS DOWN BECAUSE OF THE SMELL. WHEN TURNING ON HEAT OR AIR CONDITIONINGTHERE IS A BURNING SMELL. WHEN STEPPING ON GAS IT HESITATES, AS IF IT IS GOING TO STALL OUT.*AK

NHTSA ODI #8011564

Mileage unknown · Jun 11, 2002
Power Train

VEHICLE WAS LEAKING OIL. CONTACTED DEALER, PROBLEM DUE TO A HOLE IN THE TRANSMISSION.*AK

NHTSA ODI #8011548

Official recalls

2

04V036000 · Electrical System:ignition:switch

Jan 27, 2004

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED. THE FIRE COULD SPREAD TO THE INTERIOR OF THE CAR, WHICH COULD INJURE OCCUPANTS OR CAUSE DAMAGE TO ADJOINING STRUCTURES.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH, AND CHECK THAT YOUR CAR WILL START WITH A PROPERLY CHARGED BATTERY AND, IF NECESSARY, REPLACE THE IGNITION SWITCH. OWNER NOTIFICATION WILL BEGIN ON MARCH 1, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, BUICK AT 1-866-608-8080, OR OLDSMOBILE AT 1-800-630-6537. CUSTOMERS CAN ALSO CHECK THEIR VEHICLE ONLINE BY GOING TO WWW.MYGMLINK.COM AND ENTERING THE VEHICLE'S IDENTIFICATION NUMBER.

00V201000 · Interior Lighting

Jul 20, 2000

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH THE BI-FUEL OPTION FAIL TO COMPLY WITH FMVSS NO. 101, "CONTROL LOCATION, IDENTIFICATION, AND ILLUMINATION." THE INSTRUMENT PANEL LIGHTS IN THESE VEHICLES ARE AT FULL ILLUMINATION LEVELS AND CANNOT BE ADJUSTED. THE STANDARD REQUIRES AT LEAST TWO LEVELS OF ILLUMINATION.

Consequence & remedy

Consequence: THIS COULD MAKE IT MORE DIFFICULT TO SEE OBJECTS OUTSIDE THE VEHICLE WHEN DRIVING AT NIGHT.

Remedy: DEALERS WILL REPLACE THE FUEL TYPE INDICATOR SWITCH ASSEMBLY, WHICH INCLUDES THE INSTRUMENT PANEL ILLUMINATION CONTROL.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02066 · Engine Stall Due To Fuel Starvation

Opened Sep 6, 2002 · Closed Nov 3, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other; Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Additional source detail variants (4)

Fuel System, Gasoline:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Gasoline

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other:delivery:fuel Pump

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

Fuel System, Other

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTING IN A REDUCED FLOW OF FUEL TO THE ENGINE.GM HAS SUBSEQUENTLY MODIFIED THE STRAINERS TO REDUCE THIS RESTRICTION.ANALYSIS OF THE ODI COMPLAINT DATABASE SHOWS THAT DESPITE THESE RESTRICTIONS, THE SUBJECT VEHICLES STALL AT A RATE THAT IS COMPARABLE TO THOSE OF MANY PEER VEHICLES.ADDITIONALLY, NONE OF THE RELEVANT WARRANTY REPAIR RATES EXCEED 1% AT 36 MONTHS OF EXPOSURE.ONE RELATED CRASH INVOLVES A STALLED VEHICLE THAT WAS REAR-ENDED ON THE ROADWAY, WHILE THE REMAINDER INVOLVED MINOR COLLISIONS OR SCRAPES.THE SOLE INJURY CONSISTED OF BRUISING FROM A LOW SPEED FRONTAL CRASH. GIVEN THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED IN THIS MATTER.THE PRELIMINARY EVALUATION IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF WARRANTED.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available