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1996 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 1996 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 56 of 503 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

58 crash reports10 fire reports44 injury reports

What owners actually said

503 reports
Mileage unknown · Oct 17, 2001
StructureVisibility

THERE ARE 2 KNOWN SERVICE BULLITINS OUT ON THESE PROBLEMS AND CHEVROLET NOR THE DEALER WANTS TO TAKE RESPONSIBILITY TO REPAIR THESE DEFECTS. NO SAFETY DEFECT LISTED. *AK

NHTSA ODI #753322

Mileage unknown · Sep 9, 2001
Suspension

SHOCKS COMPRESS ALL THE WAY AND MAKE A LOUD SLAMMING NOISE, HAPPENS AT VERY SLOW RATE OF TRAVEL ON VERY SMALL BUMPS, AND GETS WORSE AT HIGHER SPEEDS OR LARGER BUMPS.*JB

NHTSA ODI #785582

Mileage unknown · Sep 9, 2001
Power Train

WHILE DRIVING TRANSMISSION FAILED, CONSUMER STATES NOW STARTING TO HAVE PROBLEMS WITH THE CURRENT TRANSMISSION.*JB

NHTSA ODI #785581

Mileage unknown · Aug 30, 2001
Fuel System, Gasoline

VEHICLE WOULD HESITATE AND THEN JUMP AS IF STALLING OUT WHEN ACCELERATOR PEDAL WAS PRESSED. VEHICLE TAKES TIME BEFORE ENGAGING TO MOVE. TOOK TO MECHANIC, AND INFORMED FUEL INJECTION SYSTEM WAS LEAKING. MECHANIC INDICATED SERVICE BULLETIN ON VEHICLE, BUT MANUFACTURER DENIED CLAIM OF SERVICE BULLETIN.*AK

NHTSA ODI #895551

Mileage unknown · Aug 27, 2001
Engine And Engine CoolingEquipmentSteering

CONSUMER STATES WHILE DRIVING WAS UNABLE TO STOP, THERE WERE NO BRAKES, ALSO VEHICLE WOULD MAKE LOUD SOUNDS AND THEN STALL, CONSUMER WAS ALWAYS BEING TOLD BY DELAERSHIP THAT IT WAS A SENSOR AND THE FUEL FILTER WHICH WAS ALWAYS BEING REPLACED, BUT NEVER RESOLVED THE PROBLEM, HOWEVER IT WAS FINALLY DETERMINED BY A MANAGER AT THE C…

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CONSUMER STATES WHILE DRIVING WAS UNABLE TO STOP, THERE WERE NO BRAKES, ALSO VEHICLE WOULD MAKE LOUD SOUNDS AND THEN STALL, CONSUMER WAS ALWAYS BEING TOLD BY DELAERSHIP THAT IT WAS A SENSOR AND THE FUEL FILTER WHICH WAS ALWAYS BEING REPLACED, BUT NEVER RESOLVED THE PROBLEM, HOWEVER IT WAS FINALLY DETERMINED BY A MANAGER AT THE CHEVROLET SHOP THAT THE MANUFACTURER PROGRAMMED THE AIR CONDITIONER TO BE ON AT ALL TIMES, WHICH CAUSED THESE MALFUNCTIONS AS WELL AS BURNING OUT THE CARBURETOR, THE MANAGER FIXED THE DIAL SO THE A/C WOULD NOT BE ON, BUT STILL INFORMED CONSUMER THAT IT NEEDED TO BE PROPERLY REPROGRAMMED, CONSUMER HAS NOT EXPERIENCED THE FAILURES SINCE THE DIAL WAS READJUSTED, CONSUMER HAS OBTAINED LEGAL REPRESENATION AND FEELS SHE SHOULD NOT BE HELD FINANCIALLY RESPONSIBLE FOR SOMETHING THAT THE MANUFACUTER CREATED.*JB

NHTSA ODI #562669

Mileage unknown · Aug 22, 2001
Exterior Lighting

THE THIRD BRAKE LIGHT (HIGH MOUNT) KEEPS BLOWING BULBS,WHEN PULLING THE BULBS OUT THE TOP OF THE BULB IS MELTED TO THE INSIDE OF THE LIGHT ASSEMBLY.

NHTSA ODI #562590

Mileage unknown · Jul 31, 2001
Electrical SystemFire

VEHICLE WAS SITTING ALL DAY UNTIL THE EVENING WHEN CONSUEMR WENT OUT AND INSIDE OF THE VEHICLE WAS FILLED WITH SMOKE. CONSUMER FOUND OUT THAT WIRIING HARNESS UNDER DASH CAUGHT ON FIRE. MANUFACTURER WAS NOT CONCERNED WITH INCIDENT, BUT INTERESTED TO KNOW WHAT CONSUMER WAS SEEKING.*AK

NHTSA ODI #893210

Mileage unknown · Jul 31, 2001
Equipment

THE MANUFACTURER PROGRAMMED THE AIR CONDITION TO BE ON ALL THE TIME, WHICH CAUSED THE COMPRESSOR TO MALFUNCTION, ABS BRAKE TO FAIL, AND VEHICLE TO STALL AND LOOSE ALL POWER.*YD

NHTSA ODI #562282

Mileage unknown · Jul 14, 2001
Engine And Engine Cooling

CYLINDER HEAD GASKET BLEW WHILE DRIVING. DEALER SAID THIS WAS COVERED UNDER A RECALL, BUT WATER PUMP FAILED BECAUSE OF GASKET, BUT WOULDN'T COVER THE PUMP. *AK

NHTSA ODI #748445

Mileage unknown · Jul 10, 2001
EquipmentInjury

MY CAR WAS PROGRAMMED BY THE MANUFACTURER TO HAVE THE A/C ON AT ALL TIMES. SO, DURING THE LAST FIVE YEARS, MY A/C WAS ALWAYS ON, UNBEKNOWNST TO ME. THIS CAUSED THE COMPRESSOR TO MALFUNCTION THIS FALL. THAT'S WHEN THE PROBLEM WITH THE CAR FINALLY REVEALED ITSELF, AND A MECHANIC AT DON RINGLER'S CHEVROLET FINALLY FIGURED OUT TH…

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MY CAR WAS PROGRAMMED BY THE MANUFACTURER TO HAVE THE A/C ON AT ALL TIMES. SO, DURING THE LAST FIVE YEARS, MY A/C WAS ALWAYS ON, UNBEKNOWNST TO ME. THIS CAUSED THE COMPRESSOR TO MALFUNCTION THIS FALL. THAT'S WHEN THE PROBLEM WITH THE CAR FINALLY REVEALED ITSELF, AND A MECHANIC AT DON RINGLER'S CHEVROLET FINALLY FIGURED OUT THAT THE A/C NEEDED TO BE REPROGRAMMED SO THAT IT WAS NOT ON AT ALL TIMES. MEANWHILE, ALL DURING THE FIVE YEARS, THE BRAKES KEPT FAILING AT VARIOUS TIMES, CAUSING ME TO NEARLY CRASH OR RUN OUT INTO TRAFFIC. MANY TIMES I WAS BRUISED FROM THE INCIDENTS. MY CAR ALSO STOPPED RUNNING ALTOGETHER SEVERAL TIMES WHILE OPERATING AT DIFFERENT SPEEDS, AND JUST AS THE POWER WOULD SHUT OFF, THE BRAKES WOULD STOP WORKING. I HAVE GONE OUT INTO THE MIDDLE OF HIGHWAYS, ALMOST BEING KILLED. EACH TIME I TOOK THE CAR IN, I WAS TOLD THAT THE PROBLEM COULD NOT BE DETECTED OR THE PROBLEM HAD BEEN RESOLVED. BEING ONLY THE SECOND CAR IN MY LIFE (THE FIRST ONE, A GEO METRO, CAUSED NO PROBLEMS AT ALL), I TRUSTED THE VERDICT EACH TIME, AND DID NOT KNOW THAT THERE WAS A DEEPER, UNDERLYING PROBLEM TO REPORT. IT TOOK ME FIVE YEARS TO UNCOVER THIS. BELIEVING THE MECHANICS AT CHEVROLET DEALERSHIPS EACH TIME THAT THE PROBLEM HAD BEEN RESOLVED, I CONTINUED TO KEEP CAREFUL MAINTENANCE ON IT WITH THE VERY BEST QUALITY CARE. THIS FALL, I WAS TOLD THE SAME THING, THAT IT WAS SOMETHING OTHER THAN THE REAL SOURCE OF THE PROBLEM, AND AFTER ANOTHER $500 AND A TEST DRIVE WITH THE HEAD MECHANIC WHERE THE POWER FAILED ONCE AGAIN, IT WAS DISCOVERED THAT THE A/C WAS MISPROGRAMMED AND CAUSING POWER FAILURE. EVIDENCE OF THIS LIES IN THE FACT THAT WHEN THE A/C IS KEPT OFF, THE CAR RUNS FINE. THE COMPRESSOR IS RUINED. I AM CONCERNED THAT ALL THE OTHER 1996 CAVALIER COMPLAINTS (NHTSA) ON POWER/BRAKE FAILURE MAY BE ATTRIBUTABLE TO A/C MISPROGRAMMING. THOSE CUSTOMERS COULD NOT FIGURE OUT THE REASON EITHER. A RECALL MAY BE NECESSARY. PLEASE INVESTIGATE--GM STAFF IS IGNORING ME.*AK

NHTSA ODI #748231

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V027000 · Interior Lighting

Feb 17, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence & remedy

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

96V250000 · Exterior Lighting:hazard Flashing Warning Lights

Dec 17, 1996

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence & remedy

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

95V201000 · Vehicle Speed Control

Oct 23, 1995

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence & remedy

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available

PE97041 · Inadvertent Air Bag Deployments

Opened Sep 9, 1997 · Closed Jan 23, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available