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1996 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 1996 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 56 of 503 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 117 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 100 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Air Bags. Review the 73 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

58 crash reports10 fire reports44 injury reports

What owners actually said

503 reports
Mileage unknown · May 10, 2002
Electrical System

BRAKE LIGHTS STAYED ILLUMINATED. TOOK VEHICLETO DEALER, AND THEY CORRECTED PROBLEM. SOMETIMES THERE WAS A SMELL LIKE WIRES BURNING. THEN, VEHICLE SUDDENLY DIED. CONSUMER FELT THERE A PROBLEM WITH ELECTRICAL SYSTEM. PLEASE PROVIDE ANY FURTHER INFORMATION.

NHTSA ODI #8009582

Mileage unknown · May 7, 2002
Electrical System

UPON RECEIVING NHTSA RECALL LETTER 02V070000/ MANUFACTURER'S RECALLL 14779. CONSUMER TOOK VEHICLE IN FOR REPAIRS. CONSUMER CALLED TO PICK VEHICLE UP FROM DEALER, BUT DEALER STATED THAT VEHICLE WOULD NOT START. UPON TAKING VEHICLE IN FOR REPAIRS VEHICLE WAS SMOKING VERY BADLY. DEALER STATED THAT THEY WERE NOT RESPONSIBLE…

Read full complaint

UPON RECEIVING NHTSA RECALL LETTER 02V070000/ MANUFACTURER'S RECALLL 14779. CONSUMER TOOK VEHICLE IN FOR REPAIRS. CONSUMER CALLED TO PICK VEHICLE UP FROM DEALER, BUT DEALER STATED THAT VEHICLE WOULD NOT START. UPON TAKING VEHICLE IN FOR REPAIRS VEHICLE WAS SMOKING VERY BADLY. DEALER STATED THAT THEY WERE NOT RESPONSIBLE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8009335

Mileage unknown · Apr 29, 2002
Engine And Engine Cooling

VEHICLE IS OVERHEATING. WHILE DRIVING TO KEEP VEHICLE FROM OVERHEATING HAS TO TURN FAN ON FOR AIR CONDITIONING. DEALER CONTACTED. *AK

NHTSA ODI #8008755

Mileage unknown · Apr 29, 2002
Vehicle Speed Control

WHILE DRIVING APPLIED GAS AND VEHICLE WILL NOT ACCELERATE. WHEN ACCELERATING VEHICLE IS VERY SLOW IN PICKING UP SPEED. DEALER CONTACTED. *AK

NHTSA ODI #8008735

Mileage unknown · Apr 26, 2002
Electrical System

RECAL 02 V 070 000 CONCERNING IGNITION SWITCH. DEALER STATED PARTS WERE NOT AVAILABLE UNTIL JUNE. CONSUMER FELT VEHICLE MAY CATCH ON FIRE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK

NHTSA ODI #8008665

Mileage unknown · Apr 24, 2002
Electrical System

NHTSA RECALL 02-V-070-000/ MANUFACTURER RECALL 02008 ON IGNITION SWITCH. RECALL COULD NOT BE SERVICED DUE TO PARTS NOT AVAILABLE AT THE DANDY BROTHERS CHEVROLET: 276-386-3111 UNTIL JUNE OF 2002 CONSUMER BEING CONCERN IF PROBLEM OCCURS BEFORE PART IS AVAILABLE MANUFACTURE WAS NOTIFIED. *AK

NHTSA ODI #8008510

Mileage unknown · Apr 22, 2002
Power Train

WHILE CONSUMER WAS DRIVING, THE VEHICLE MADE A LOUD NOISE. CONSUMER PULLED TO THE SIDE TO RESTART VEHICLE, BUT TO NO AVAIL. SOMEONE CAME TO HELP GT IT BACK ON THE ROAD BUT THE VEHICLE STOPPED AGAIN. VEHICLE WAS TOWED AND CONSUMER WAS INFORMED A MAJOR TRANSMISSION JOB WAS NEEDED. CONSUMER IS REQUESTING REIMBURSEMENT OF MONIES…

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WHILE CONSUMER WAS DRIVING, THE VEHICLE MADE A LOUD NOISE. CONSUMER PULLED TO THE SIDE TO RESTART VEHICLE, BUT TO NO AVAIL. SOMEONE CAME TO HELP GT IT BACK ON THE ROAD BUT THE VEHICLE STOPPED AGAIN. VEHICLE WAS TOWED AND CONSUMER WAS INFORMED A MAJOR TRANSMISSION JOB WAS NEEDED. CONSUMER IS REQUESTING REIMBURSEMENT OF MONIES PAID FOR SERVICES. *JG

NHTSA ODI #565310

Mileage unknown · Apr 17, 2002
Air BagsInjury

WAS DRIVING 25MPH AND WAS STARTING TO TURN INTO DRIVEWAY, WHEN BOTH AIR BAGS DEPLOYED WITHOUT WARNING. THE DRIVER'S AIR BAG EXPLODED WITH A LOT OF SMOKE & CAUSED THE DRIVER TO SUFFER BURNS ON CHEST. NLM TWO PEOPLE WERE INJURED. *YH

NHTSA ODI #8007872

Mileage unknown · Apr 16, 2002
Engine And Engine Cooling

THERE IS A BURNING SMELL IN VEHICLE WHILE DRIVING. *AK

NHTSA ODI #8007760

Mileage unknown · Apr 10, 2002
Air BagsInjury

WHILE DRIVING 25 MPH ON A GRAVEL ROAD BOTH AIRBAGS DEPLOYED, THEN EXPLODED. DRIVER AND PASSENGER SUFFERED BURNS ON FACE AND CHEST.*AK

NHTSA ODI #8007309

Official recalls

7

02V286000 · Steering:rack And Pinion

Nov 4, 2002

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence & remedy

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

02V070000 · Electrical System:ignition:switch

Mar 6, 2002

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence & remedy

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

98V319000 · Suspension:rear

Dec 15, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.

98V146000 · Air Bags

Jun 29, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence & remedy

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

98V027000 · Interior Lighting

Feb 17, 1998

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence & remedy

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

96V250000 · Exterior Lighting:hazard Flashing Warning Lights

Dec 17, 1996

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence & remedy

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

95V201000 · Vehicle Speed Control

Oct 23, 1995

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence & remedy

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

DP03007 · Unintended Vehicle Acceleration

Opened Oct 14, 2003 · Closed Jan 30, 2004

Status: closed (inferred from source dates) · Fuel System, Other:delivery

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPORT OF HIS PETITION, MR. FRIEDMAN CITED A REPORT HE RECEIVED FOR GM SHOWING IT HAD RECEIVED FAR MORE REPORTS OF ALLEGED UNINTENDED ACCELERATION FOR THESE MODELS THAN FOR OTHERS.AFTER ASSESSING THE DATA CLAIMED BY THE PETITIONER TO JUSTIFY HIS REQUEST, ODI FOUND NO INDICATION THAT DEFECT TREND RELATED TO THE PETITIONER'S ALLEGATIONS EXISTS AT THIS TIME.THEREFORE, THERE IS NO REASONABLE POSIBILITY THAT AN ORDER CONCERNING THE NOTIFICATION AND REMEDY OF A SAFETY-RELATED DEFECT WOULD BE ISSUED AS A RESULT OF GRANTING MR. FRIEDMAN'S PETITION.CONSEQUENTLY, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA'S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY'S SAFETY MISSION, THE PETITION IS DENIED.FOR ADDITIONAL INFORMATION CONCERNING THIS ANALYSIS, PLEASE REFER TO THE ATTACHED FEDERAL REGISTER NOTICE.

PE02001 · Fire In Steering Column Area

Opened Jan 3, 2002 · Closed Mar 15, 2002

Status: closed (inferred from source dates) · Electrical System

No summary supplied.

EA98001 · Oversensitive Air Bag Deployments

Opened Jan 23, 1998 · Closed Jul 31, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available

PE97041 · Inadvertent Air Bag Deployments

Opened Sep 9, 1997 · Closed Jan 23, 1998

Status: closed (inferred from source dates) · Air Bags

There is no summary currently available