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1996 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1996 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 22 of 263 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports1 fire reports7 injury reports

Electrical System complaints

13 reports
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180,000 miles · Jun 25, 2007
Electrical System

TL*THE CONTACT OWNS A 1996 CHEVROLET ASTRO. WHILE DRIVING 55 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT FOUND A RECALL NOTICE INSIDE THE VEHICLE FROM WHEN IT WAS PURCHASED. THE RECALL LETTER PERTAINS TO THE IGNITION COIL WIRE. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 180,000.

NHTSA ODI #10194152

132,000 miles · Jan 20, 2007
Electrical System

ELECTRICAL FAILURE. REPEATED IN A 1996 CHEVY ASTRO. LEADING TO STARTER ENGAGE WHILE ENGINE RUNNING. *NM

NHTSA ODI #10179261

140,000 miles · Aug 18, 2005
Electrical System

DT: 1996 CHEVROLET ASTRO. THE VEHICLE BEGAN TO SMOKE ON AUGUST 11, 2005. THE SMOKE WAS COMING FROM THE DASHBOARD. THE VEHICLE WAS BEING DRIVEN WHEN THIS OCCURRED. THE CONSUMER STATED THE SWITCH OR THE PLUG FOR THE REAR AIR CONDITIONER BLOWER MELTED. ALSO, MELTED THE FIRST SIX INCHES OF THE WIRING HARNESS. THE VEHICLE IS S…

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DT: 1996 CHEVROLET ASTRO. THE VEHICLE BEGAN TO SMOKE ON AUGUST 11, 2005. THE SMOKE WAS COMING FROM THE DASHBOARD. THE VEHICLE WAS BEING DRIVEN WHEN THIS OCCURRED. THE CONSUMER STATED THE SWITCH OR THE PLUG FOR THE REAR AIR CONDITIONER BLOWER MELTED. ALSO, MELTED THE FIRST SIX INCHES OF THE WIRING HARNESS. THE VEHICLE IS STILL DRIVABLE. THE CONSUMER WAS ABLE TO PULL THE VEHICLE OVER AND TURN IT OFF. HE CHECKED TO MAKE SURE THERE WERE NO FLAMES. THIS PROBLEM HAS NOT YET BEEN REPAIRED. *AK

NHTSA ODI #10133390

Mileage unknown · Mar 29, 2001
Electrical SystemEngine And Engine CoolingFuel System, Gasoline

ABS LIGHT IS ON, AND WHEN BRAKES ARE APPLIED STOPPING DISTANCE IS NOT NORMAL. DEALER HAS BEEN CONTACTED.*AK CONSUMER HAS HAD NUMEROUS REPAIRS ON VEHICLE, DIFFERENTIAL WAS OVERHAULED, WINDSHIELD WIPERS WORK INTERMITTENLY, FULE INJECTION SYSTEM WAS REPAIRED, IGNITION SWITCH CYLINDER WAS REPLACED, AS WELL AS ALTERNATOR, THE ENTI…

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ABS LIGHT IS ON, AND WHEN BRAKES ARE APPLIED STOPPING DISTANCE IS NOT NORMAL. DEALER HAS BEEN CONTACTED.*AK CONSUMER HAS HAD NUMEROUS REPAIRS ON VEHICLE, DIFFERENTIAL WAS OVERHAULED, WINDSHIELD WIPERS WORK INTERMITTENLY, FULE INJECTION SYSTEM WAS REPAIRED, IGNITION SWITCH CYLINDER WAS REPLACED, AS WELL AS ALTERNATOR, THE ENTIRE ABS SYSTEM HAS BEEN REBUILT, CONSUMER STATES RATTLE SOUND FROM FRONT OF ENGINE DRIVEBELT WAS REPLACED AS WELL AS TENSIONER, ALSO FULE/AIR FILTER WAS REPLACED. AUTOMATIC TRANSMISSION WAS REPLACED. FRONT AND REAR SHOCKS WERE REPLACED. *JB

NHTSA ODI #884562

Mileage unknown · Dec 4, 2000
Electrical System

BATTERY TO STARTER CABLE SHORTED TO TIE ROD DUE TO POOR CABLE ROUTING, POTENTIAL FIRE HAZARD. *AK

NHTSA ODI #737265

Mileage unknown · Sep 19, 1999
Electrical SystemEquipmentService Brakes, Hydraulic

WE BOUGHT THIS VAN AS A CONVERSION VAN. WE HAVE BEEN VERY UNHAPPY WITH THE PEROFRMANCE OF THE VAN. WE HAVE HAD THE AIRCONDITING REPAIRED TWICE. THE BATTERY FAILED MANY TIMES. ONE TIME THE ALTERNATOR WAS REPLACED. THERE HAS ALWAYS BEEN A CLONKING NOISE WHEN BRAKING THAT THE DEALER CAN IDENTIFY. THE TIRES WORE OUT JUST AFTER THEY …

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WE BOUGHT THIS VAN AS A CONVERSION VAN. WE HAVE BEEN VERY UNHAPPY WITH THE PEROFRMANCE OF THE VAN. WE HAVE HAD THE AIRCONDITING REPAIRED TWICE. THE BATTERY FAILED MANY TIMES. ONE TIME THE ALTERNATOR WAS REPLACED. THERE HAS ALWAYS BEEN A CLONKING NOISE WHEN BRAKING THAT THE DEALER CAN IDENTIFY. THE TIRES WORE OUT JUST AFTER THEY WERE A YEAR OLD. THE VAN HAS ALSO BEEN TAKEN TO THE DEALER FOR NUMEROUS OTHER REPAIRS.( DOT NUMBER: )

NHTSA ODI #711609

Mileage unknown · Nov 5, 1998
Electrical System

WITHOUT ANY WARNING THE INSTRUMENT GAUGES ON THE DASHBOARD STOPPED WORKING FOR A COUPLE OF SECONDS. CURRENTLY, THEY DON'T WORK FOR 5 DAYS STRAIGHT. DEALER AND MANUFACTURER HAVE BEEN NOTIFIED. *AK

NHTSA ODI #830238

Mileage unknown · Sep 28, 1998
Electrical System

RECALL NOTICE ON THE IGNITION COIL WIRE RECEIVED AFTER FAILURE OCCURED RESULTING IN BURNING OF OTHER COMPONENTS.

NHTSA ODI #541082

Mileage unknown · Oct 27, 1997
Electrical SystemEngine And Engine CoolingExterior Lighting

TURN SIGNAL (FLASHER) FAILED.

NHTSA ODI #605346

Mileage unknown · Oct 1, 1997
Electrical System

SPARK PLUGS FAILED.

NHTSA ODI #604982

Official recalls

4

03V159000 · Visibility:windshield Wiper/washer

Apr 28, 2003

ON CERTAIN MINIVANS, PICKUP TRUCKS, AND SPORT UTILITY VEHICLES WITH CERTAIN MODEL-ENGINE COMBINATIONS, THE WINDSHIELD WIPER MOTOR MAY FAIL DUE TO CRACKED SOLDER JOINTS ON THE CONTROLLER CIRCUIT BOARD. THE WINDSHIELD WIPERS COULD WORK INTERMITTENTLY OR NOT AT ALL.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR DURING BAD WEATHER, DRIVER VISIBILITY WOULD BE REDUCED, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE WIPER MOTOR CIRCUIT BOARD AND COVER. OWNER NOTIFICATION BEGAN ON JUNE 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OR OLDSMOBILE AT 1-800-442-6537.

01V123000 · Seat Belts:front:warning Light/devices

Apr 10, 2001

VEHICLE DESCRIPTION: MINI VANS. SOME OF THESE VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION." THE "FASTEN SAFETY-BELT" AUDIBLE WARNING OCCASIONALLY MAY NOT COME ON OR MAY TERMINATE IN LESS THAN FOUR SECONDS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: DEALERS WILL INSTALL A NEW ALARM MODULE. OWNER NOTIFICATION BEGAN JUNE 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

99V009000 · Child Seat

Jan 20, 1999

VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED DUAL CHILD SEATS. SOME OF THESE VEHICLES MAY BE MISSING A SEAT BELT RETRACTOR CLUTCH SPRING AND/OR PAWL SPRING IN THE CHILD SEAT. IF THE CLUTCH SPRING WAS MISSING, THE SEAT BELT WOULD LOCK IN THE RETRACTED POSITION AND COULD NOT BE USED. IF THE PAWL SPRING WAS MISSING, THE SEAT BELT RESTRAINT WOULD CONTINUALLY PLAY OUT AND WOULD NOT LOCK.

Consequence & remedy

Consequence: THESE CONDITIONS COULD INCREASE THE OCCUPANT'S RISK OF INJURY IN THE EVENT OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE SEAT BELTS ON THE CHILD SEATS, AND IF NECESSARY, REPLACE THE CHILD SEAT.

97V057000 · Seat Belts:rear/other

Apr 8, 1997

THE OUTBOARD SAFETY BELT WEBBING ON THE RIGHT-HAND REAR BUCKET SEAT CAN SEPARATE DURING A VEHICLE CRASH.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE VEHICLE OCCUPANT WOULD NOT BE PROPERLY RESTRAINED AND PERSONAL INJURY COULD RESULT.

Remedy: DEALERS WILL INSTALL A PROTECTOR ON THE REAR SEAT CUSHION FRAME.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA02006 · Windshield Wiper Failure

Opened May 31, 2002 · Closed Jul 23, 2003

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Additional source detail variants (2)

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.

Visibility:windshield Wiper/washer:motor

AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND SUVS.SEE ATTACHED TECHNICAL REPORT FOR DETAILS.