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1994 Chevrolet Astro

Owner reports · Recalls · Investigations

More warning signs than most Astro years

Owner complaints for the 1994 Chevrolet Astro are substantially higher than the model-year median of 69.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 33 of 328 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 91 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 88 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 40 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports3 fire reports27 injury reports

Engine And Engine Cooling complaints

16 reports
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100,000 miles · Oct 22, 2008
Engine And Engine Cooling

TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. WHILE DRIVING LESS THAN 50 MPH, THE ALTERNATOR BRACKET FAILED. WITHIN A THREE MONTH PERIOD, THE BRACKET HAS FAILED TWICE. THE CONTACT ATTEMPTED TO FIND A REPLACEMENT COMPONENT AT A JUNKYARD AND WAS INFORMED BY THE JUNKYARD DEALER THAT HE RECEIVED NUMEROUS REQUESTS FOR THAT PARTICULA…

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TL*THE CONTACT OWNS A 1994 CHEVROLET ASTRO. WHILE DRIVING LESS THAN 50 MPH, THE ALTERNATOR BRACKET FAILED. WITHIN A THREE MONTH PERIOD, THE BRACKET HAS FAILED TWICE. THE CONTACT ATTEMPTED TO FIND A REPLACEMENT COMPONENT AT A JUNKYARD AND WAS INFORMED BY THE JUNKYARD DEALER THAT HE RECEIVED NUMEROUS REQUESTS FOR THAT PARTICULAR COMPONENT DUE TO FREQUENT FAILURES. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS OVER 100,000 AND CURRENT MILEAGE WAS 105,000.

NHTSA ODI #10246372

102,000 miles · Jan 26, 2005
Engine And Engine Cooling

FAILURE OF LINEAR EGR VALVE ON MY 1994 CHEVROLET ASTRO MINI VAN. *AK

NHTSA ODI #10107943

150,000 miles · Mar 18, 2004
Engine And Engine Cooling

FOR ALL OF YOU 1994 CHEVROLET ASTRO OWNERS AND ANY OTHERS THAT HAVE THE OLDER 4.3L VORTEC ENGINE. I HAVE THE SOLUTION TO YOUR LEGR VALVE CARBON CLOGING PROBLEM. MY 1994 EXT VAN HAS 150,000 MILES AND I HAD BEEN GETTING THE ROUGH IDLE AND STALLING WHEN AT A STOP LIGHT PROBLEM. IT HAS DONE THIS BEFORE TO ME EVERY 6MONTHS OR SO AND …

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FOR ALL OF YOU 1994 CHEVROLET ASTRO OWNERS AND ANY OTHERS THAT HAVE THE OLDER 4.3L VORTEC ENGINE. I HAVE THE SOLUTION TO YOUR LEGR VALVE CARBON CLOGING PROBLEM. MY 1994 EXT VAN HAS 150,000 MILES AND I HAD BEEN GETTING THE ROUGH IDLE AND STALLING WHEN AT A STOP LIGHT PROBLEM. IT HAS DONE THIS BEFORE TO ME EVERY 6MONTHS OR SO AND I JUST PULLED OFF MY EGR VALVE, KNOCK OUT THE CARBON CHUNK THAT IS STUCK IN IT AND 20 MIN LATER IM ON MY WAY. WELL IT HAS COME BACK BAD AND IT IS CLOGING EVERY 20 MILES WITH LOTS OF CARBON CHUNKS. CHEVY TELLS ME THAT THE LOWER INTAKE NEEDS TO BE EMOVED AND BEAD BLASTED TO REMOVE THE CARBON BUILD UP. I DID SOME RESEARCH AND THERE WAS A EGR RECALL THAT THEY WERE SUPPOSED TO TAKE CARE OF THIS CLEANING IF IT HAPPENED THE 1ST 7 YEARS OR 75,000 MILES OF THE VAN. WELL THEY WONT DO IT FOR ME AND THE DEALER WANTS $500-$1000 TO DO THIS. I FANALY FOUND THE SOLUTION TO THIS PROBLEM THAT EVERY CHEVY OWNER THAT HAS THE 4.3L VORTEC ENINGE. THIS IS CALLED THE KLEAN SCREEN. IT IS A REPLACEMENT EGR GASKET THAT HAS A HIGH TEMP SCREEN AT THE EGR INPUT OPENING THAT WILL STOP LARGE CHUNKS OF CARBON FROM ENTERING THE EGR VALVE AND WHEN IT GETS WARMED UP THE SCREEN WILL BREAK THE CHUNKS UP INTO SMALL PEICES THAT WILL PASS THE EGR POPPET. THEY COST ABOUT 13.50 EACH AT AUTO ZONE AND THE COMPANY IS NAMED TOMCO INC. WWW.TOMCO-INC.COM. IT HAS BEEN 1 WEEK SINCE I HAVE INSTALLED THE GASKET ON THE ORIGINAL EGR VALVE THAT CAME WITH THE VAN NEW 150,000 MILES AGO AND IT RUNS GREAT SO FAR. TH GM PART NUMBER FOR THIS GASKET IS 2-1357. I BOUGHT MINE AT THE LOCAL AUTOZONE BY MY HOUSE IN VIRGINIA. YOU CAN ALSO BUY RIGHT FROM THE COMPANY AT 10.50 EACH WITH A 5 ORDER MIN. GOOD LUCK EVERYONE WAYNE JORDAN. *AK

NHTSA ODI #10062518

Mileage unknown · Feb 20, 2002
Engine And Engine Cooling

WHEN DRIVING ENGINE RUNS ROUGH AND ACTS LIKE IT WANTS TO CUT OFF. ALSO, EGR VALVE GETS CLOGGED WITH CARBON ON A REGULAR BASIS. DEALER HAS REPLACED EGR VALVE 3 TIMES, AND CLEANED IT 4 TIMES.*AK

NHTSA ODI #8004280

Mileage unknown · Nov 15, 2000
Engine And Engine Cooling

ON FEB.1997 I RECEIVED IN THE MAIL A LETTER FROM CHEVROLTE STATING THAT THEY WERER HAVING TROUBLE WITH THE LINEAR EXHAUST GAS RECIRCULATION (LEGR). IF MY VEHICLE WAS HAVING TROUBLE WITH THAT TO PLEASE BRING IT INTO A CHEVROLET DEALER AND THEY WILL FIX IT , NO CHARGE. THEY PROVIDED ME WITHA SPECIAL WARRANTY COVERAGE WHICH STATED:…

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ON FEB.1997 I RECEIVED IN THE MAIL A LETTER FROM CHEVROLTE STATING THAT THEY WERER HAVING TROUBLE WITH THE LINEAR EXHAUST GAS RECIRCULATION (LEGR). IF MY VEHICLE WAS HAVING TROUBLE WITH THAT TO PLEASE BRING IT INTO A CHEVROLET DEALER AND THEY WILL FIX IT , NO CHARGE. THEY PROVIDED ME WITHA SPECIAL WARRANTY COVERAGE WHICH STATED:SEVEN YEARS OR 75,000 MILES WHICHEVER COMES FIRST, THE CONDTION WILL BE REPAIRED FOR ME AT NO CHARGE. I HAD NO PROBLEM WITH THAT ATH THAT TIME BUT SINCE THEN I HAVE, IN TOTAL, TO THIS DATE (11/15/00)HAVE HAD THREE(3) DIFFERENT LEGR VALVES REPLACED IN MY VAN. THE FIRST ON, SEPT. 12, 1997, THE SECOND ONE, JAN.26, 1999 AND THE THIRD ONE, NOV.15, 2000.EVERY 2 YEARS THEIS LEGR VALVE NEEDS TO BE REPLACED. MY VAN AS OF TODAY HAS 70,000 MILES ON IT AND IS 6 YEARS OLD. IN ANOTHER 2 YEARS IF MY VAN NEEDS A LEGR VALVE, I WILL HAVE TO PAY OUT OF MY POCLET TO HAVE IT FIXED. I DON'T FEEL THAT CHEVROLET HAS FIXED THE PROBLEM ONCE AND FOR ALL AND I WANT TO KNOW IF THERE IS ANY RECOURSE IF THIS PROBLEM HAPPENS AGAIN. I FEEL THAT IF CHEVROLTE HAS HAD 3 TIMES TO FIX THIS PROBLEM, AND IF IT HAPPENS AGAIN, I FEEL THAT I SHOULD NOT HAVE TO PAY TO FIX THIS PROBLEM OUT OF MY POCKET BECAUSE CHEVROLET HAS NOT FULTILLED THEIR OBBLIGATION TO TIX THIS PROBLEM. COULD YOU TELL ME OR GIVE ME GUIDANCE AS TO WHAT CAND BE DONE ABOUT THIS? THANK YOU. *AK

NHTSA ODI #736372

Mileage unknown · Sep 16, 2000
Engine And Engine CoolingService Brakes, HydraulicVisibility

WINDSHIELD WIPERS EITHER DO NOT WORK WHEN TURNED ON OR FAIL WHILE DRIVING. ANTI-LOCK BRAKES FAIL WHEN USING ON ROUGH ROAD SURFACES.ENGINE MAKES LOUD RAPPING NOISES THEN RUNS VERY BAD / STALLS/ SHAKES.

NHTSA ODI #731687

Mileage unknown · Jun 21, 2000
Engine And Engine Cooling

MY VAN HAS BEEN IN THE MECHANICS SHOP FOR A TOTAL OF 12 WEEKS NOW. PARTS CANNOT BE FOUND FOR THIS VAN AND IT HAS CAUSED A TREMONDOUS INCONVENIENCE FOR OUR FAMILY. THERE ARE PARTS IN THE ENGINE THAT MUST BE REPLACED.*AK

NHTSA ODI #724358

Mileage unknown · May 26, 2000
Electrical SystemEngine And Engine Cooling

WHEN CONSUMER INSERTED KEY INSIDE OF THE IGNITION SWITCH VEHICLE MADE A HORRIBLE NOISE. ALSO, ENGINE HESITATED. VEHICLE TAKEN TO BOTH DEALER AND INDEPENDENT REPAIRS SHOPS, BUT THEY ARE UNABLE TO FIX THE PROBLEM. *AK *ML

NHTSA ODI #862634

Mileage unknown · May 21, 2000
Engine And Engine CoolingVehicle Speed Control

LOW IDLE, IDLE FLUCTUATES, ENGINE DIES INTERMITTENTLY WHILE DRIVING AT VARIOUS TIMES OF DAY, FALSE COMPUTER CODES, NO CODES DURING STALL, BRAKES/STEERING DIE, VERY DANGEROUS/CONTROL LOSS, AGENCY CAN'T FIND OR FIX PROBLEM, AGENCY SAID THEY REPLACED IAC & CPI, OLD PARTS NOT RETURNED TO ME, AGENCY SAYS GAS QUALITY IS PROBLEM, HAVE …

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LOW IDLE, IDLE FLUCTUATES, ENGINE DIES INTERMITTENTLY WHILE DRIVING AT VARIOUS TIMES OF DAY, FALSE COMPUTER CODES, NO CODES DURING STALL, BRAKES/STEERING DIE, VERY DANGEROUS/CONTROL LOSS, AGENCY CAN'T FIND OR FIX PROBLEM, AGENCY SAID THEY REPLACED IAC & CPI, OLD PARTS NOT RETURNED TO ME, AGENCY SAYS GAS QUALITY IS PROBLEM, HAVE TRIED ALL DIFFERENT BRANDS & OCTANES WITH NO CHANGE IN SYMPTOMS

NHTSA ODI #722992

Mileage unknown · Mar 23, 2000
Engine And Engine CoolingFire

APPROX. 30 MILES AN HOUR WHEN HEARD AN EXPLOSION, ENGINE SHUT DOWN AND IGNITED UNDER THE HOOD, RESULTING IN COMPLETELY BURNED.

NHTSA ODI #9000489

Official recalls

2

94V177000 · Seats:front Assembly:head Restraint

Sep 14, 1994

THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: SEAT OCCUPANTS ARE SUBJECT TO INCREASED RISK OF INJURY IN THE EVENT OF A SUDD STOP OR ACCIDENT.

Remedy: SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.

94V087000 · Equipment:other:labels

May 9, 1994

THE MANUFACTURER'S CERTIFICATION LABEL AND/OR THE DRIVER AIR BAG ADVISORY LABEL MAY BE MISSING FROM THE VEHICLES, WHICH DOES NOT CONFORM TO THE REQUIREMENTS OF 49 CFR 567.

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: OWNERS OF VEHICLE WOULD BE UNAWARE OF THE LOAD CAPACITY OF THE VANS, THE VAN BUILD DATE, AND WOULD NOT HAVE ANY ASSURANCE THAT THE VANS MEET THE FEDERAL MOTOR VEHICLE SAFETY STANDARDS.

Remedy: THE LABELS WILL BE FURNISHED TO OWNER'S FOR INSTALLATION ON THE VEHICLES.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ99003 · Windshield Wiper

Opened Mar 8, 1999 · Closed May 31, 2002

Status: closed (inferred from source dates) · Visibility:windshield Wiper/washer

No summary supplied.