NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
486 reports24,000 miles · Nov 9, 2005
Electrical System
OUR 2002 BUICK RENDEZVOUS BEGAN ACTING UP SHORTLY AFTER PURCHASE. ONCE WHEN IT HAPPENED, WE CALLED THE BUICK HOTLINE NUMBER ON THE WINDOW STICKER & THE ONSTAR PEOPLE. BUICK GUY SAID SORRY NOT UNDER WARRANTY & A CERTIFIED CENTER WOULD HAVE TO LOOK AT THE PROBLEM AS IT WAS HAPPENING. ONSTAR COULDN'T OFFER ANY ADVICE. WHEN THE …
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OUR 2002 BUICK RENDEZVOUS BEGAN ACTING UP SHORTLY AFTER PURCHASE. ONCE WHEN IT HAPPENED, WE CALLED THE BUICK HOTLINE NUMBER ON THE WINDOW STICKER & THE ONSTAR PEOPLE. BUICK GUY SAID SORRY NOT UNDER WARRANTY & A CERTIFIED CENTER WOULD HAVE TO LOOK AT THE PROBLEM AS IT WAS HAPPENING. ONSTAR COULDN'T OFFER ANY ADVICE. WHEN THE VEHICLE WAS TAKEN TO BUICK FOR A RECALL/LATCH REPAIR, WE ASKED ABOUT THIS PROBLEM & WERE TOLD UNLESS THEY SAW THE PROBLEM RIGHT THEN THEY COULDN'T HELP. OBVIOUSLY, I WAS DRIVING THE CAR & IT WAS STARTING AND RUNNING LIKE IT SHOULD. THE PROBLEM: PULLED INTO A NON-BUICK GARAGE TO GET VEHICLE INSPECTED. WHEN MECHANIC WAS DONE HE PULLED THE CAR OUT OF THE BAY & PARKED IT TURNING OFF ENGINE. I GOT IN TO LEAVE & ENGINE CRANKED BUT WOULDN'T START. THIS HAPPENED BEFORE IN OUR DRIVEWAY BUT WE THOUGHT IT WAS A FLUKE. THE MECHANICS COULDN'T FIGURE IT OUT SO WE LEFT IT THERE FOR THEM TO WORK ON. WHEN STAFF WENT TO START THE CAR AN HOUR LATER IT RAN JUST FINE. ANOTHER TIME, MY FINGER SLIPPED WHILE TURNING THE IGNITION KEY SO I WENT TO TURN IT A SECOND TIME. THE CAR WOULD NOT START, OR IF IT DID IT WOULD STOP, AS IF CHOKING OUT & NOT GETTING GAS TO THE ENGINE. I TRIED SEVERAL TIMES THEN GAVE IT 30 MINUTES TO SIT & IT THEN STARTED. ANOTHER TIME WE PULLED UP TO A GAS PUMP, GOT GAS, GOT BACK IN, & THE SAME PROBLEM...HAD TO LET VEHICLE SIT WHERE IT WAS FOR 20 MINUTES WITHOUT CRANKING THE IGNITION THEN IT STARTED FINE. AGAIN: ON A WEEKEND WHILE SHOPPING, PULLED INTO A PARKING SPACE & CUT OFF THE ENGINE; REALIZED NEEDED TO GO TO THE BANK FIRST & WHEN ATTEMPTED TO RESTART THE CAR, IT KEPT SHUTTING OFF. NOW, FINALLY, I AM VERY LUCKY IF THIS CAR WILL START AT ALL. TOOK IT TO MY FRIENDLY GARAGE, THINKING IT NEEDED A NEW STARTER, & THEY CANNOT FIND THE PROBLEM. AM NOW ON MY WAY TO A LOCAL BUICK SERVICE CENTER, WHICH WILL NO DOUBT COST ME AN ARM & A LEG FOR SOMETHING IT SEEMS LIKE HAS BEEN PROBLEMATIC WITH THIS VEHICLE SINCE PURCHASE! *JB
NHTSA ODI #10142261
32,103 miles · Nov 3, 2005
Air BagsSeat BeltsCrashInjury
FOLLOWING A HEAD-ON COLLISION AT APPROXIMATELY 20 MPH, THE FRONTAL AIRBAGS DID NOT DEPLOY AND THE SEAT BELTS DID NOT TIGHTEN INSTANTLY WHICH CAUSED SEVERE INJURY TO BOTH DRIVER (BROKEN SHOULDER) AND PASSENGER (INTERNAL CHEST INJURY). *NM
NHTSA ODI #10141652
29,925 miles · Oct 18, 2005
Power Train
INCIDENTS. MY 2002 BUICK RENDEZVOUS HAS HAD 3 TRANSMISSION PROBLEMS, THE LAST ONE THE TRANSMISSION EXPLODED. PER SERVICE TECH. *JB
NHTSA ODI #10140082
46,886 miles · Oct 17, 2005
Engine And Engine Cooling
WHILE DRIVING AT 60 MPH, WITH NO WARNING CAR STALLED, TOWED TO THE DEALER WHO REPLACED FAULTY THEFT DETERRENT UNIT AND SAID IT WAS FIXED. CAR THEN STALLED AGAIN WHILE DRIVING, TOWED TO DEALER, WHO SAID THEIR WAS A INTERNAL FAULT IN THE FUEL PUMP HARNESS AND CAR IS FIXED. CAR STALLED AGAIN AT 55 MPH. *NM
NHTSA ODI #10139987
91,000 miles · Oct 14, 2005
Fuel System, GasolineSuspensionCrash
BOUGHT A USED 2002 RENDEZVOUS IN DECEMBER OF LAST YEAR. FIRST MONTH OF OWNERSHIP, OIL LIGHT ON. TOOK TO PENNZOIL. OIL CHANGED. TWO WEEKS LATER, LOW OIL LIGHT ON. TOOK BACK. LOW ON OIL. TOOK TO GARAGE, SAYS IT'S LEAKING FROM AROUND THE TRASNSFER CASE (THEY THINK) AND CAN'T FIX IT. NOW BIG PROBLEM: TRAVELING TO AN APPOI…
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BOUGHT A USED 2002 RENDEZVOUS IN DECEMBER OF LAST YEAR. FIRST MONTH OF OWNERSHIP, OIL LIGHT ON. TOOK TO PENNZOIL. OIL CHANGED. TWO WEEKS LATER, LOW OIL LIGHT ON. TOOK BACK. LOW ON OIL. TOOK TO GARAGE, SAYS IT'S LEAKING FROM AROUND THE TRASNSFER CASE (THEY THINK) AND CAN'T FIX IT. NOW BIG PROBLEM: TRAVELING TO AN APPOINTMENT. HAD JUST FILLED GAS TANK ABOUT 30 MILES BEFORE, LOW FUEL LIGHT CAME ON. FUEL GAUGE WENT TO EMPTY. STARTED SURGING AND IDLING SO FAST IT COULD DRIVE ITSELF. JUST QUIT AT 60 MILES AN HOUR IN THE MIDDLE OF THE ROAD. CAUSED A SLIGHT FENDER BENDER, BUT NO ONE WAS HURT. EVERYONE AGREED IT WAS OK NOT TO CALL THE POLICE FOR A REPORT. (MISTAKE) CALLED ONSTAR. THEY SAID SOMETHING ABOUT A RELAY GETTING TOO HOT, PROBABLY CAUSING PART OF THE PROBLEM, BUT NOT ALL OF IT. HAD IT CHECKED OUT BY A MECHANIC FRIEND. RELATED HE HAD NO IDEA WHAT IS CAUSING THE PROBLEM. HUSBAND TOOK IT OUT A FEW DAYS LATER TO SEE IF IT WAS ACTING ANY BETTER, DROVE JUST FINE AND THEN DID THE SAME THING. QUIT IN THE MIDDLE OF THE ROAD. WILL HAVE TO TAKE IT TO THE DEALERSHIP, BUT HAVE NO MONEY. STRETCHED OUR BUDGET TO BUY RELIABLE TRANSPORTATION FOR OUR FAMILY. WAS TOLD BUICK WAS A RELIABLE AUTOMOBILE. HAS TURNED OUT TO BE THE WORST WE'VE EVER OWNED. ALSO, HAVE HAD TO HAVE THE WHEEL BEARINGS CHANGED TWICE, AND WE'VE ONLY HAD IT SINCE DECEMBER. MECHANIC SAYS IT'S A CHRONIC PROBLEM WITH RENDEZVOUS. THE ONES WE GOT TO REPLACE THE BAD ONES WERE EVEN BAD. HAVE NO IDEA WHERE TO TURN. IT IS UNSAFE! I HAVE NO WAY TO TRANSPORT MY CHILDREN WITHOUT TAKING OUR TWO SMALLER CARS EVERYWHERE. I WOULD APPPRECIATE ANY ASSISTANCE YOU COULD PROVIDE. THANKS AND HAVE A BLESSED DAY! *JB
NHTSA ODI #10139651
Mileage unknown · Oct 12, 2005
Electrical System
2002 BUICK RENDEZVOUS CONSUMER RETURNED FROM A TRIP AND FOUND BATTERY DEAD. NEXT MORNING CONSUMER GAUGES WERE NOT WORKING. *TS THE DEALER INSTALLED A MODULE TO CORRECT THE GAUGE PROBLEM. THE WARNING LIGHTS CAME ON AND THE DEALER INSTALLED ANOTHER MODULE TO CORRECT THE PROBLEM. THE NEXT PROBLEM WAS THE AIR CONDITION BLOWING HOT…
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2002 BUICK RENDEZVOUS CONSUMER RETURNED FROM A TRIP AND FOUND BATTERY DEAD. NEXT MORNING CONSUMER GAUGES WERE NOT WORKING. *TS THE DEALER INSTALLED A MODULE TO CORRECT THE GAUGE PROBLEM. THE WARNING LIGHTS CAME ON AND THE DEALER INSTALLED ANOTHER MODULE TO CORRECT THE PROBLEM. THE NEXT PROBLEM WAS THE AIR CONDITION BLOWING HOT AIR, IT WAS SOON DISCOVERED THAT THE INCORRECT MODULE WAS INSTALLED. THE DEALER THEN NOTIFIED THE CONSUMER THAT THE RADIO KEPT THE AIR CONDITION FROM WORKING AND A NEW RADIO WAS NEEDED. THE CONSUMER STATED AFTER THE VEHICLE WAS JUMP STARTED DUE TO A DEAD BATTERY, HE BEGAN TO EXPERIENCE ALL TYPES OF PROBLEMS. *JB
NHTSA ODI #10140990
Mileage unknown · Oct 12, 2005
Air BagsCrashInjury
DT: 2003 BUICK RENDEZVOUS SUV. CONSUMER'S VEHICLE WAS INVOLVED IN AN ACCIDENT ON OCTOBER 3, 2005. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. TOOK VEHICLE TO DEALERSHIP AND CALLED MY MANUFACTURER, AND THEY ASKED QUESTIONS THAT DID NOT PERTAIN TO THIS VEHICLE. THE CONSUMER WANTED TO KNOW WHY THE AIRBAGS DID NOT DEPLOY. VEH…
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DT: 2003 BUICK RENDEZVOUS SUV. CONSUMER'S VEHICLE WAS INVOLVED IN AN ACCIDENT ON OCTOBER 3, 2005. UPON IMPACT, THE AIRBAGS DID NOT DEPLOY. TOOK VEHICLE TO DEALERSHIP AND CALLED MY MANUFACTURER, AND THEY ASKED QUESTIONS THAT DID NOT PERTAIN TO THIS VEHICLE. THE CONSUMER WANTED TO KNOW WHY THE AIRBAGS DID NOT DEPLOY. VEHICLE WAS BEING INSPECTED TO SEE IF IT COULD BE FIXED. THIS WAS THE FIRST ACCIDENT. THE CONSUMER SUSTAINED INJURIES. WAS KNOCKED ON CONSCIOUS, WHEN THE CONSUMER WOKE UP HE WAS IN THE AMBULANCE ON THE WAY TO THE HOSPITAL, AND THE DRIVER OF THE OTHER VEHICLE WAS ALSO INJURED AND TAKEN TO THE HOSPITAL. A POLICE REPORT WAS TAKEN. TOOK PICTURES OF THE VEHICLE. IT HAD ALL THE ORIGINAL PARTS. THE CONSUMER PURCHASED VEHICLE IN 2003. THE ONLY DAMAGE MADE WAS TO CONSUMER'S VEHICLE AND THE OTHER VEHICLE. THE CONSUMER WAS WEARING SEAT BELTS. THE ROAD CONDITIONS WERE CLEAR. THE CONSUMER WAS CONCERNED WHY AIRBAGS NOT DEPLOYING. *AK
NHTSA ODI #10139429
70,000 miles · Oct 5, 2005
Fuel System, Gasoline
SAFETY HAZARD: CRACKED FUEL TANK LEAKING GASOLINE/GASOLINE VAPORS ON 2002 BUICK RENDEZVOUS. THE CAR IS DRIVEN ON CITY/HIGHWAY PAVEMENT AND HAS NOT BEEN IN ANY CRASH OR DRIVEN ON ROUGH OR OFFROAD TERRAIN. NOTE THAT ON NOV. 10, 2003 BUICK ISSUED A RECALL ON 2004 RENDEZVOUS FOR CRACKED FUEL TANKS. SEE NHTSA RECALL ID NUMBER 03V45…
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SAFETY HAZARD: CRACKED FUEL TANK LEAKING GASOLINE/GASOLINE VAPORS ON 2002 BUICK RENDEZVOUS. THE CAR IS DRIVEN ON CITY/HIGHWAY PAVEMENT AND HAS NOT BEEN IN ANY CRASH OR DRIVEN ON ROUGH OR OFFROAD TERRAIN. NOTE THAT ON NOV. 10, 2003 BUICK ISSUED A RECALL ON 2004 RENDEZVOUS FOR CRACKED FUEL TANKS. SEE NHTSA RECALL ID NUMBER 03V454000. WE NOTICED STRONG GASOLINE ODORS IN OUR GARAGE BEGINNING IN MID-SEPTEMBER. ON SEPTEMBER 30, WE COULD NOT START THE CAR AND HAD A BUICK DEALER TOW THE CAR TO DEALERSHIP TO IDENTIFY THE REASON FOR THE NO START AND CHECK FOR GASOLINE FUMES. THE DEALERSHIP IDENTIFIED A BAD CELL IN THE CAR'S BATTERY, WORN FUEL LEVEL SENSORS AND A CRACKED FUEL TANK. THIS COMPLAINT ONLY DEALS WITH THE CRACKED FUEL TANK UNLESS NHTSA'S INVESTIGATION IDENTIFIES A LINK BETWEEN THE OTHERS. THE VEHICLE WAS PURCHASED FROM DON STEIN BUICK IN OVERLAND PARK, KS AND TOWED TO JOHN BAILEY BUICK IN BUFORD, GA. ON TODAY, OCT 5, 2005, I WILL BE PICKING UP THE VEHICLE FOLLOWING REPLACEMENT OF THE GAS TANK. I HAVE ASKED THE BAILEY DEALERSHIP TO MAKE THE CRACKED GAS TANK AVAILABLE FOR MY REVIEW AND TRANSPORT. I INTEND TO TAKE PICTURES OF THE TANK PRIOR TO ACCEPTING CUSTODY OF IT. THE NHTSA HOTLINE REPRESENTATIVE WAS UNABLE TO DETERMINE IF NHTSA HAS ANY CHAIN OF CUSTORY PROCEDURES FOR CONVEYING THE CRACKED TANK TO NHTSA CUSTODY. (NOTE: I DO NOT KNOW THE EXACT PURCHASE DATE BUT DO KNOW THE CAR WAS PURCHASED IN JULY 2002. I HAVE LISTED JULY 15, 2002 AS AN APPROX. DATE.). *NM
NHTSA ODI #10138625
73,000 miles · Sep 27, 2005
Equipment
A/C CONDENSER FAILURE IN 2002 BUICK RENDEZVOUS. IN LATE JULY 2005, I NOTICED THAT THE AIR CONDITIONER WAS NOT BLOWING COLD AIR. IN AUGUST, THE CAR DEALER SERVICE DEPARTMENT LOOKED AT THE PROBLEM, AND DETERMINED THAT THE A/C CONDENSER FAILED, AND WOULD NEED TO BE REPLACED, AT AN ESTIMATED COST OF $1,000. I REFUSED SERVICE. TH…
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A/C CONDENSER FAILURE IN 2002 BUICK RENDEZVOUS. IN LATE JULY 2005, I NOTICED THAT THE AIR CONDITIONER WAS NOT BLOWING COLD AIR. IN AUGUST, THE CAR DEALER SERVICE DEPARTMENT LOOKED AT THE PROBLEM, AND DETERMINED THAT THE A/C CONDENSER FAILED, AND WOULD NEED TO BE REPLACED, AT AN ESTIMATED COST OF $1,000. I REFUSED SERVICE. THIS CAR IS ONLY 3 YEARS OLD, AND IS GARAGED AND DRIVEN IN PENNSYLVANIA. THE A/C IS USED FOR APPROXIMATELY 6 MONTHS OUT OF THE YEAR. WHY WOULD THIS PART FAIL AFTER 18 MONTHS OF USE? WHEN LOOKING AT THE NHTSA WEB SITE LISTING OF REPORTED PROBLEMS, I FOUND MANY INSTANCES OF THIS CONDENSER FAILURE IN THE 2002 RENDEZVOUS, PONTIAC AZTEK, AND THE CHEVY VENTURE VAN. ALL OF THESE CAR MODELS HAVE THE SAME CONDENSER PART INSTALLED. IS THERE ANY TECHNICAL SERVICE BULLETINS ISSUED FOR THIS PROBLEM? *NM
NHTSA ODI #10137803
Mileage unknown · Sep 16, 2005
Service Brakes, Hydraulic
2002 BUICK RENDEZVOUS DEVELOPED PROBLEMS WITH THE BRAKE SYSTEM.***NO ANSWER REQUIRED***.*MR THE CONSUMER HEARD A GRINDING NOISE AND FELT A VIBRATION WHEN BRAKING. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN STATED THE HE ALSO HEARD A SLIGHT NOISE IN FELT THE VIBRATION BUT THE COMPUTER DIDN'T DETECT A FAILURE. HE BELI…
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2002 BUICK RENDEZVOUS DEVELOPED PROBLEMS WITH THE BRAKE SYSTEM.***NO ANSWER REQUIRED***.*MR THE CONSUMER HEARD A GRINDING NOISE AND FELT A VIBRATION WHEN BRAKING. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN STATED THE HE ALSO HEARD A SLIGHT NOISE IN FELT THE VIBRATION BUT THE COMPUTER DIDN'T DETECT A FAILURE. HE BELIEVES THE PROBLEM MAY BE A FAULTY ABS SENSOR. *NM
NHTSA ODI #10137755
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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