NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
486 reports78,000 miles · Nov 5, 2007
Fuel System, Gasoline
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT NOTICED FUEL LEAKING FROM THE SIDE OF THE FUEL TANK WHILE HIS VEHICLE WAS IDLING. HE TOOK HIS VEHICLE TO THE DEALER AND THEY ARE STILL CURRENTLY INSPECTING THE VEHICLE. THE DEALER STATED THAT HIS VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V349000 (FUEL SYSTE…
Read full complaint
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT NOTICED FUEL LEAKING FROM THE SIDE OF THE FUEL TANK WHILE HIS VEHICLE WAS IDLING. HE TOOK HIS VEHICLE TO THE DEALER AND THEY ARE STILL CURRENTLY INSPECTING THE VEHICLE. THE DEALER STATED THAT HIS VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V349000 (FUEL SYSTEM, GASOLINE:STORAGE). THE VIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 78,000.
NHTSA ODI #10207945
67,930 miles · Oct 31, 2007
Fuel System, Gasoline
LEAKING GAS TANK. *TR
NHTSA ODI #10207520
56,000 miles · Oct 30, 2007
Electrical System
MY 2002 RENDEZVOUS WAS PURCHASED MID-YEAR 2005. AT FIRST THERE WERE ONLY SMALL FLICKERS IN THE HEADLIGHTS, LIKE BLINKING QUICKLY. THE AUTO ELECTRICIAN SAID OUR BATTERY WAS OVERCHARGING AND REPLACED IT. ABOUT 6 MONTHS AGO,MY CAR WOULDN'T START, NO SOUND AT ALL LIKE THE BATTERY WAS DEAD. BOUGHT ANOTHER BATTERY AND TWO DAYS LATER I…
Read full complaint
MY 2002 RENDEZVOUS WAS PURCHASED MID-YEAR 2005. AT FIRST THERE WERE ONLY SMALL FLICKERS IN THE HEADLIGHTS, LIKE BLINKING QUICKLY. THE AUTO ELECTRICIAN SAID OUR BATTERY WAS OVERCHARGING AND REPLACED IT. ABOUT 6 MONTHS AGO,MY CAR WOULDN'T START, NO SOUND AT ALL LIKE THE BATTERY WAS DEAD. BOUGHT ANOTHER BATTERY AND TWO DAYS LATER IT WOULDN'T START AGAIN. AGAIN ELECTRICIAN LOOKED IT OVER, COULD FIND NOTHING. SOON MY DOOR LOCKS BEGAN TO LOCK AND UNLOCK BY THEMSELVES EVEN WHEN THE CAR WAS OFF AND NO ONE WAS IN IT. COMING HOME ONE NIGHT ON A VERY DARK ROAD, ALL OF MY LIGHTS WENT OUT, INSIDE AND OUT. THERE WAS NO WHERE TO PULL OVER AND NO OUTSIDE LIGHTS. IT SCARED ME BAD. THE WEATHER SENSOR WOULD SAY THERE WAS ICE ON THE ROAD WHEN IT WAS 95 DEGREES OUTSIDE. WHEN IT WAS REALLY HOT ONE DAY SOME KIND OF LOCK WAS PUT ON MY AIR CONDITIONER ,POWER DOOR LOCKS AND WINDOWS AND I THOUGHT I'D SUFFOCATE BEFORE I GOT TO WORK. THE CAR DID THE SENSOR LOCK BY ITSELF. I HAVE PAID ANOTHER 145 DOLLARS TO THE AUTO ELECTRICIAN TO TRY AND TRACE WHAT WE THOUGHT WAS A GROUND FAULT. HE ORDERED THE ELECTRICAL SCHEMATICS AND TRACED ALL GROUNDS AND COULD FIND NOTHING. THE ONLY WAY WE COULD RESET THE COMPUTER WAS TO UNHOOK THE BATTERY, THEN HOOK IT BACK UP. I HAVEN'T DRIVEN THIS CAR IN 6 WEEKS BECAUSE IT IS SO UNRELIABLE AND DANGEROUS TO DRIVE. I CAN'T AFFORD TO KEEP PAYING PEOPLE TO FIX SOMETHING THAT WE'RE NOT SURE IS THE PROBLEM. FROM READING COMPLAINTS ON THE INTERNET, I'M NOT THE ONLY ONE DEALING WITH THIS. SOMEONE NEEDS TO DO SOMETHING BEFORE THERE IS A BAD ACCIDENT STEMMING FROM THIS. *TR
NHTSA ODI #10207430
83,000 miles · Oct 24, 2007
Fuel System, Gasoline
I STARTED SMELLING GASOLINE WHILE MY VEHICLE WAS PARKED IN THE GARAGE AND NOTICED A SMALL AMOUNT OF GASOLINE ON THE GARAGE FLOOR. I TOOK MY VEHICLE TO BE DIAGNOSED AT A CHEVROLET DEALERSHIP AND IT WAS CONFIRMED THAT IT WAS A FUEL LEAK. I FOUND OUT THERE WAS A RECALL ON THE 2002 BUICK RENDEZVOUS, CALLED BUICK AND I WAS TOLD MY …
Read full complaint
I STARTED SMELLING GASOLINE WHILE MY VEHICLE WAS PARKED IN THE GARAGE AND NOTICED A SMALL AMOUNT OF GASOLINE ON THE GARAGE FLOOR. I TOOK MY VEHICLE TO BE DIAGNOSED AT A CHEVROLET DEALERSHIP AND IT WAS CONFIRMED THAT IT WAS A FUEL LEAK. I FOUND OUT THERE WAS A RECALL ON THE 2002 BUICK RENDEZVOUS, CALLED BUICK AND I WAS TOLD MY VIN NUMBER WAS NOT INCLUDED IN THE RECALL CAMPAIGN. I HAVE STATED TO THEM THAT REGARDLESS OF WHETHER MY VEHICLE IS IN THE RECALL OR NOT, A GAS TANK SHOULD NOT LEAK ON A 5 YR. OLD VEHICLE (OR ANY VEHICLE FOR THAT MATTER). BUICK WILL NOT TAKE CARE OF IT AT THIS TIME. MILEAGE IS AT 83,000 AT THIS TIME. *TR
NHTSA ODI #10206829
58,468 miles · Sep 21, 2007
EquipmentService Brakes, Hydraulic
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE AT THE DEALER FOR REGULARLY SCHEDULED MAINTENANCE, THE CONTACT WAS INFORMED THAT THE VEHICLE NEEDED NEW BRAKES, ROTORS, AND A BODY CONTROL MODULE. ALL OF THE PARTS WERE REPLACED. MOST RECENTLY, THE AIR CONDITIONER BEGAN BLOWING HOT AIR AND THE DEALER REPLACED THE CORE ASSEMBL…
Read full complaint
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE AT THE DEALER FOR REGULARLY SCHEDULED MAINTENANCE, THE CONTACT WAS INFORMED THAT THE VEHICLE NEEDED NEW BRAKES, ROTORS, AND A BODY CONTROL MODULE. ALL OF THE PARTS WERE REPLACED. MOST RECENTLY, THE AIR CONDITIONER BEGAN BLOWING HOT AIR AND THE DEALER REPLACED THE CORE ASSEMBLY SHROUD VALVE, IN ADDITION TO THE HOSE THAT CONNECTS TO THE SHROUD VALVE. THE AIR CONDITIONING FAILED AGAIN AND THE VEHICLE IS CURRENTLY BACK AT THE DEALER. THE CURRENT MILEAGE WAS 64,352 AND FAILURE MILEAGE WAS 58,468.
NHTSA ODI #10203674
40,000 miles · Sep 19, 2007
Engine And Engine Cooling
2002 BUICK RENDEZVOUS CXL HAS COOLANT LEAK FROM THE INTAKE MANIFOLD. SEVERAL TIMES THE COOLANT WAS ALMOST GONE. AFTER THE FOURTH REFILL OF FLUIDS THE SERVICE ENGINE SOON LIGHT CAME ON AND IS STILL ON. I JUST KEEP FILLING THE COOLANT AND DRIVING THE VEHICLE BECAUSE I WAS TOLD BY THE DEALERSHIP THAT THIS IS NOT COVERED BY WARRA…
Read full complaint
2002 BUICK RENDEZVOUS CXL HAS COOLANT LEAK FROM THE INTAKE MANIFOLD. SEVERAL TIMES THE COOLANT WAS ALMOST GONE. AFTER THE FOURTH REFILL OF FLUIDS THE SERVICE ENGINE SOON LIGHT CAME ON AND IS STILL ON. I JUST KEEP FILLING THE COOLANT AND DRIVING THE VEHICLE BECAUSE I WAS TOLD BY THE DEALERSHIP THAT THIS IS NOT COVERED BY WARRANTY & NO RECALL. I CAN'T AFFORD $1,500 FOR THE REPAIR SO I AM DRIVING WITH THE POSSIBILITY THAT THE ENGINE MAY BLOW UP. THE PROBLEM HAS NOT BEEN CORRECTED. *JB UPDATED 12/12/07
NHTSA ODI #10203467
80,000 miles · Sep 19, 2007
Engine And Engine CoolingEquipmentFuel System, Gasoline
MY CAR HAS A GAS LEAK FROM THE FUEL TANK. THE INTAKE MANIFOLD GASKETS ARE LEAKING. I HAVE AN MUSTY ODOR IN THE CAR ALONG WITH GAS SMELL. THE AIR CONDITION FAILED LAST WEEK DUE TO WHAT I FIND OUT NOW IS A KNOWN ISSUE. THE GASKET FAILURE IS A KNOWN ISSUE THE FUEL TANK IS A KNOWN ISSUE. HOW CAN YOU ALLOW A MANUFACTURER GET AWAY WI…
Read full complaint
MY CAR HAS A GAS LEAK FROM THE FUEL TANK. THE INTAKE MANIFOLD GASKETS ARE LEAKING. I HAVE AN MUSTY ODOR IN THE CAR ALONG WITH GAS SMELL. THE AIR CONDITION FAILED LAST WEEK DUE TO WHAT I FIND OUT NOW IS A KNOWN ISSUE. THE GASKET FAILURE IS A KNOWN ISSUE THE FUEL TANK IS A KNOWN ISSUE. HOW CAN YOU ALLOW A MANUFACTURER GET AWAY WITH THIS. *TR
NHTSA ODI #10203449
55,000 miles · Sep 17, 2007
Engine And Engine CoolingEquipmentStructure
I BOUGHT MY 02 BUICK RENDEZVOUS IN OCT OF 05. IT HAD 53K. I JUST HIT 90K THE LARGEST PART IS HIGHWAY MILES FROM THIS PASSED YEAR WITH SEVERAL DEATHS IN MY FAMILY. TO START WITH MY PASSENGER FLOOR WOULD GET SOAKED. AT FIRST I THOUGHT THE WINDOW WAS LEFT DOWN OR THE SUNROOF WAS LEAKING. I CHECKED AND THE RUBBER IS STILL INTACT AND…
Read full complaint
I BOUGHT MY 02 BUICK RENDEZVOUS IN OCT OF 05. IT HAD 53K. I JUST HIT 90K THE LARGEST PART IS HIGHWAY MILES FROM THIS PASSED YEAR WITH SEVERAL DEATHS IN MY FAMILY. TO START WITH MY PASSENGER FLOOR WOULD GET SOAKED. AT FIRST I THOUGHT THE WINDOW WAS LEFT DOWN OR THE SUNROOF WAS LEAKING. I CHECKED AND THE RUBBER IS STILL INTACT AND I CAN SPRAY WATER ON THE ROOF AND NOTHING LEAKS IN. THE TRACT AROUND THE SUNROOF IS NOT WET. ONE MORNING MY ON STAR SYSTEM HAD WATER DRIPPING FROM IT BUT NO WATER WAS FELT AROUND THE SUN ROOF AND THE WINDSHIELD SITS BELOW IT. THIS HAD BEEN GOING ON SINCE I GOT THE CAR. NOW WITHIN THE PAST 6 MONTHS EVERYTHING ON THE CAR IS FAILING. MY DRIVER DOOR WILL NOT LOCK WITH THE REMOTE. THIS IS A 300 MOTOR. MY COOLANT DISAPPEARS FROM RESERVE WITH NO SIGN OF LEAKING. I HAD THE CHECK ENGINE LIGHT COME ON AND THE FIRST DAY OFF I HAD TO GO GET IT CHECKED IT WENT OFF. MY AC STOPPED WORKING. I HAVE 3 KIDS AND NO AC IN 100 WEATHER SUXS. HAD IT CHARGED AND WITHIN 2 WEEKS BACK TO NO AC NOW AFTER WEEKS OF RESEARCH I AM FINDING OUT THAT THE INTAKE GASKETS ON THIS MOTOR ARE MADE FROM NYLON AND THE DEX COOL THAT IS SAID TO BE USED IN IT CAN EAT THEM PREMATURELY. I HAVE BEEN STRANDED ON THE HIGHWAY BECAUSE MY CAR WAS OVER HEATING. THE AC CONDENSER IS ALSO KNOWN TO GO OUT REGULAR. I JUST BOUGHT BRAND NEW TIRES IN MAY AND HAD THE ALIGNMENT DONE. I NOTICED THAT THE FRONT OF MY CAR HAS BEGAN TO SHAKE AND THE FRONT LEFT TIRE IS ATE UP. I AM WONDERING IF THIS IS THE BEARING PROBLEM THAT THIS VEHICLE WAS RECALLED FOR. I AM NOT UNDERSTANDING WHY THE GOVERNMENT IS NOT FORCING GM TO RECALL THIS VEHICLE. MY RESEARCH HAS FOUND HUNDREDS IF NOT THOUSANDS OF THESE PROBLEMS. A CLASS ACTION LAWSUIT IN CANADA NOT INCLUDING THE RECALL THAT CANADA HAS FORCED OVER THIS EXACT YR AND MODEL. I STILL OWE A LOT OF MONEY ON THIS CAR AND MY REPAIRS ARE ALMOST MORE THEN WHAT I OWE. *JB
NHTSA ODI #10203278
109,000 miles · Sep 16, 2007
Engine And Engine CoolingPower TrainStructure
BUICK RENDEZVOUS 2002 FAILURE WITH BLOWN TRANSFER CASE & TRANSMISSION, MAIN EXHAUST PIPE LOOSE FROM HEAD, REAR END NOISE, PASSENGER DOOR STICKS. *TR
NHTSA ODI #10203130
77,700 miles · Aug 31, 2007
Fuel System, Gasoline
I HAVE A 2002 BUICK RENDEZVOUS WHICH HAS THE EXACT SAME DEFECT IN THE FUEL TANK AT THE INLET AS DESCRIBED IN THE RECENT RECALL NOTICE, GM RECALL NO. 06230 AND NHTSA CAMPAIGN ID NO. 07V349000. I CALLED THE PHONE NUMBER FOR BUICK AS DESCRIBED IN THE CAMPAIGN NOTICE AND HAVE BEEN TOLD BY BUICK/GM THAT MY RENDEZVOUS DOES NOT QUALIF…
Read full complaint
I HAVE A 2002 BUICK RENDEZVOUS WHICH HAS THE EXACT SAME DEFECT IN THE FUEL TANK AT THE INLET AS DESCRIBED IN THE RECENT RECALL NOTICE, GM RECALL NO. 06230 AND NHTSA CAMPAIGN ID NO. 07V349000. I CALLED THE PHONE NUMBER FOR BUICK AS DESCRIBED IN THE CAMPAIGN NOTICE AND HAVE BEEN TOLD BY BUICK/GM THAT MY RENDEZVOUS DOES NOT QUALIFY AS PART OF THE RECALL; MY VEHICLE IS AN EARLIER MANUFACTURE DATE THAN THOSE IN THE NOTICE. I WAS TOLD THAT IF I CHOSE TO PAY FOR THE REPAIR MYSELF THAT IF MY VEHICLE WAS EVER INTRODUCED INTO THE RECALL THAT I WOULD BE REIMBURSED FOR MY EXPENSE. THIS REPAIR AND REPLACEMENT OF THE FUEL TANK AND INLET IS NEARLY $1,000 ACCORDING TO MY DEALER. I HAVE MADE TEMPORARY REPAIRS, BUT FEEL THAT BUICK/GM IS IGNORING A MORE WIDE-SPREAD PROBLEM WITH THESE VEHICLES THAN THE RECALL INDICATES. MY RENDEZVOUS IS AN EARLY 2002, MANUFACTURED IN MID 2001. I HAVE BEEN TRYING TO GET THIS RESOLVED SINCE OCTOBER OF 2006. ANY ASSISTANCE WOULD BE APPRECIATED. *TR A STRESS CRACK DEVELOPED ON THE FUEL FILLER INLET TO THE FUEL TANK AT THE ICV COUPLING. UPDATED 09/18/07. *JB
NHTSA ODI #10201311
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Illustration