NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
486 reportsMileage unknown · Sep 15, 2009
Equipment
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STATED THAT HE HAD THREE FLAT TIRES ON HIS VEHICLE. THE DEALER STATED THAT THE VALVE STEMS CAUSED THE TIRES TO DEFLATE. THE DEALER HAD TO REPLACE THE VALVE STEMS. THE VALVE STEM MANUFACTERER IS DILL AND THE PART NUMBER IS ACT# 444TR4T3. THE VIN WAS NOT AVAILABLE. THE MANUF…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STATED THAT HE HAD THREE FLAT TIRES ON HIS VEHICLE. THE DEALER STATED THAT THE VALVE STEMS CAUSED THE TIRES TO DEFLATE. THE DEALER HAD TO REPLACE THE VALVE STEMS. THE VALVE STEM MANUFACTERER IS DILL AND THE PART NUMBER IS ACT# 444TR4T3. THE VIN WAS NOT AVAILABLE. THE MANUFACTURER HAS NOT BEEN NOTIFIED.
NHTSA ODI #10284041
99,999 miles · Sep 10, 2009
Equipment
I BOUGHT A 2002 BUICK RENDEZVOUS IN MARCH 2009 AND IN JUNE A 2009 MY SECURITY SYSTEM LOCKED UP AND IT CAUSES MY RADIO, AND AIR TO NOT WORK AND MY WIDOWS TO NOT COME DOWN AND THE MECHANICS DOES NOT NO WHAT WRONG WITH IT. *TR
NHTSA ODI #10283552
86,000 miles · Aug 20, 2009
Engine And Engine CoolingService Brakes, Electric
I OWN A 2002 BUICK RENDEZVOUS WITH 86,000 MILES. EVER SINCE I HAVE HAD THE VEHICLE I HAVE HAD PROBLEMS WITH THE ABS SYSTEM, HAVING IT FIXED OVER & OVER. ABOUT A MONTH AGO MY VEHICLE BEGAN OVERHEATING ALL THE TIME. SINCE MY EXTENDED WARRANTY HAS EXPIRED TAKING IT THOUGH THE DEALERSHIP I AM SURE WOULD COST ME MUCHO BUCKS WHICH I…
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I OWN A 2002 BUICK RENDEZVOUS WITH 86,000 MILES. EVER SINCE I HAVE HAD THE VEHICLE I HAVE HAD PROBLEMS WITH THE ABS SYSTEM, HAVING IT FIXED OVER & OVER. ABOUT A MONTH AGO MY VEHICLE BEGAN OVERHEATING ALL THE TIME. SINCE MY EXTENDED WARRANTY HAS EXPIRED TAKING IT THOUGH THE DEALERSHIP I AM SURE WOULD COST ME MUCHO BUCKS WHICH I DO NOT HAVE. MY NEIGHBOR IS A TOP LICENSED MECHANIC WHO HAS WORKED FOR A CHRYSLER DEALERSHIP FOR 30 PLUS YEARS. HE TOOK THE VEHICLE TO WORK WITH HIM ONE DAY LAST WEEK TO SEE IF HE COULD LOCATE THE PROBLEM.. HE INFORMED ME I HAD A LEAK IN MY INTAKE MANIFOLD AND IT NEEDS TO BE REPLACED. HE CHECKED TO SEE IF GM HAD ANY RECALLS FOR THE PROBLEM, LOW AND BEHOLD THEY DID NOT. AFTER TELLING ME HOW MUCH IT WOULD COST TO REPLACE IT, I NEARLY PASSED OUT. I AM A SINGLE WOMAN AND SINCE THE ECONOMY HAS FALLEN I HAVE HAD TO TAKE 3 PAY CUTS AT WORK. IT WAS EITHER TAKE THE PAYCUTS OR LOOK FOR A NEW JOB. I CAN HARDLY EVEN I HAVE PAY MY MORTGAGE, LET ALONE PAY FOR A MAJOR ISSUE WITH MY VEHICLE. I PURCHASED GM CARS BEFORE WITH NO PROBLEMS . I BELIEVE GM SHOULD STAND UP FOR THEIR VEHICLES AND FIX THE ISSUE FOR ME. I NOW UNDERSTAND THERE ARE MANY PEOPLE OUT THERE THAT HAVE THIS SAME ISSUE. *TR
NHTSA ODI #10281203
80,000 miles · Aug 17, 2009
Electrical System
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STATED THAT THE SERVICE VEHICLE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. IT STARTED TO BLINK AND DIMS THE LIGHT OR CUTS OFF THE EXTERIOR AND INTERIOR LIGHTS IN THE VEHICLE. THE VEHICLE ALSO GOES INTO SECURITY MODE AND LOCKS THE ENTIRE VEHICLE. THE VEHICLE WILL NEED …
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STATED THAT THE SERVICE VEHICLE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. IT STARTED TO BLINK AND DIMS THE LIGHT OR CUTS OFF THE EXTERIOR AND INTERIOR LIGHTS IN THE VEHICLE. THE VEHICLE ALSO GOES INTO SECURITY MODE AND LOCKS THE ENTIRE VEHICLE. THE VEHICLE WILL NEED TO BE TAKEN TO AN AUTHORIZED DEALER THE CURRENT MILEAGE WAS 81,500 AND FAILURE MILEAGE WAS 80,000.
NHTSA ODI #10280752
46,000 miles · Aug 5, 2009
Engine And Engine Cooling
I PURCHASED A 2002 BUICK RENDEZVOUS, LESS THAN 2 MONTHS AGO. WITHIN 2 WKS OF PURCHASING IT THE OVERHEATING LIGHT CAME ON. WE TOOK IT BACK TO THE DEALERSHIP AND THEY SAID IT WAS A SENSOR AND REPLACED IT. 3 WKS AFTER THAT WHEN THE LIMITED WARRANTY WAS UP IT OVERHEATED AGAIN. THE SENSOR WAS REPLACED THERMOSTAT, ENGINE FLUSHED, …
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I PURCHASED A 2002 BUICK RENDEZVOUS, LESS THAN 2 MONTHS AGO. WITHIN 2 WKS OF PURCHASING IT THE OVERHEATING LIGHT CAME ON. WE TOOK IT BACK TO THE DEALERSHIP AND THEY SAID IT WAS A SENSOR AND REPLACED IT. 3 WKS AFTER THAT WHEN THE LIMITED WARRANTY WAS UP IT OVERHEATED AGAIN. THE SENSOR WAS REPLACED THERMOSTAT, ENGINE FLUSHED, RADIATOR CAP, FINALLY I CAME UPON A DISCUSSION ABOUT THE INTAKE MANIFOLD AND THE CLASS ACTION SUIT AGAINST DEXCOOL. THE MECHANIC DID A COMPRESSION TEST AND YES IT IS BAD. I AM A MOTHER OF 5 CHILDREN AND NOW I WILL OWE OVER $2000 IN REPAIRS FOR A CAR LESS THAN 60 DAYS OLD. THERE NEEDED TO BE A RECALL!! IF THERE WAS A SUIT WHY WAS IT NOT PUT IN THE CARFAX FOR THIS MAKE OF CAR? THE CAR STILL IS NOT FIXED I CANNOT AFFORD IT. NOW I CAN'T GO PLACES WITH ALL MY CHILDREN. *TR
NHTSA ODI #10279490
130,000 miles · Aug 3, 2009
Power Train
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE DRIVING 40 MPH, THE TRANSMISSION FAILED. THE CONTACT FEELS THAT THIS IS A SAFETY ISSUE BECAUSE THE FAILURE PREVENTED THE VEHICLE FROM ACCELERATING, WHICH COULD HAVE LED TO A CRASH. THE CURRENT AND FAILURE MILEAGES WERE 130,000.
NHTSA ODI #10279198
136,000 miles · Jul 22, 2009
Air BagsCrashInjury
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE SLID AND THE FRONT END CRASHED INTO A LARGE TREE. THE VEHICLE CONTINUED TO SLIDE, ROLLED OVER A FEW TIMES, AND FINALLY LANDED IN THE UPRIGHT POSITION. THE DRIVER WAS EJECTED THROUGH THE DRIVER'S SIDE WINDOW AND SUSTAINED A BROKEN NECK…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE SLID AND THE FRONT END CRASHED INTO A LARGE TREE. THE VEHICLE CONTINUED TO SLIDE, ROLLED OVER A FEW TIMES, AND FINALLY LANDED IN THE UPRIGHT POSITION. THE DRIVER WAS EJECTED THROUGH THE DRIVER'S SIDE WINDOW AND SUSTAINED A BROKEN NECK, RIBS, AND THUMBS, AS WELL AS SPLEEN DAMAGE AND MAJOR SWELLING AND BRUISING. THE DRIVER WAS THE ONLY OCCUPANT IN THE VEHICLE AT THE TIME AND IS STILL IN THE INTENSIVE CARE UNIT AT THE HOSPITAL. NONE OF THE AIR BAGS DEPLOYED, WHICH THE CONTACT BELIEVES IS A MAJOR DEFECT THAT COULD HAVE PREVENTED SOME OF THE INJURIES THAT THE DRIVER SUSTAINED. THE VEHICLE WAS DESTROYED AND A POLICE REPORT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE 136,000.
NHTSA ODI #10277891
6,800 miles · Jul 18, 2009
Engine And Engine Cooling
PURCHASED 2002 BUICK RENDEZVOUS IN APRIL 2005 WITHIN A MONTH STARTED TO EXPERIENCE LOCKS TURNING ON AND OFF ,A/C ALSO WOULD TURN ON AND OFF WHILE DRIVING. CAR BEGAN RUNNING HOT THIS SPRING HAD TO REPLACE MANIFOLD GASKETS ,STILL OVERHEATING . NOW CAR IS NO LONGER RUNNING NEEDS MAJOR REPAIR OWE MORE THAN ITS WORTH. *TR
NHTSA ODI #10277295
60,000 miles · Jul 16, 2009
Engine And Engine Cooling
MULTIPLE DISCUSSIONS WITH RENDEZVOUS OWNERS ALL REVOLVE AROUND HUB BEARINGS BEING ALMOST DETACHED MAKING DRIVING HAZARDOUS AND THE CAR RUNNING HOT, MULTIPLE PEOPLE HAVE CHECK ENGINE LIGHT ON. *TR
NHTSA ODI #10277036
87,500 miles · Jun 30, 2009
Electrical System
LOSE ALL GAUGES, AND LIGHTS IN THE CAR. CAR CONTINUES TO RUN. HAPPENS FROM SEVERAL TIMES A MINUTES TO EVERY FEW SECONDS. NOW SECURITY CHECK LIGHT COMES ON AND CAR IS LOCKED. *TR
NHTSA ODI #10275330
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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