IllustrationTHE OIL PAN GASKET FAILED AND CAUSE AN OIL LEAK. BUICK FAILED TO HONOR THE WARRANTY ON THIS PART. AS A RESULT I PAID $670 TO REPAIR THE VEHICLE. *TR
2002 Buick Rendezvous
Owner reports · Recalls · Investigations
More warning signs than most Rendezvous years
Owner complaints for the 2002 Buick Rendezvous are substantially higher than the model-year median of 138.
About this comparison →How this year compares
Owner complaints by model year
Compare all Rendezvous years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
6825–50K
9050–75K
7175–100K
75100–150K
31150K+
378 reports with mileage · 108 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 115 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 103 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
18 crash reports8 fire reports15 injury reports
Engine And Engine Cooling complaints
115 reportsTHE INTAKE MANIFOLD GASKET FAILED AND RESULTED IN COOLANT LEAKING AND THE ENGINE OVERHEATED ON MULTIPLE OCCASIONS. BUICK REFUSED TO HONOR THE WARRANTY FOR THE REPAIR TO THE INTAKE MANIFOLD GASKET. AS A RESULT, I PAID $950 FOR THE REPAIR TO THE VEHICLE. *TR
WE JUST BOUGHT A 2002 BUICK RENDEZVOUS. WE WERE FIRST TOLD THAT WE JUST NEEDED OUR FLUSHED. THE VEHICLE'S HOT COOLANT LIGHT WAS COMING ON AND THE TEMP GAUGE WAS INDICATING THAT THE VEHICLE WAS HOT. WE GOT THIS DONE AND WAS DRIVING IT HOME AND HAD THE SAME ISSUE. WE ARE NOW BEING TOLD THAT IT HAS A BLOWN HEAD GASKET. I DECIDED TO…
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WE JUST BOUGHT A 2002 BUICK RENDEZVOUS. WE WERE FIRST TOLD THAT WE JUST NEEDED OUR FLUSHED. THE VEHICLE'S HOT COOLANT LIGHT WAS COMING ON AND THE TEMP GAUGE WAS INDICATING THAT THE VEHICLE WAS HOT. WE GOT THIS DONE AND WAS DRIVING IT HOME AND HAD THE SAME ISSUE. WE ARE NOW BEING TOLD THAT IT HAS A BLOWN HEAD GASKET. I DECIDED TO RESEARCH ONLINE AND AM ASTOUNDED BY THE AMOUNT OF CONSUMERS THAT ARE HAVING THIS SAME ISSUE. SOME OF THEM ARE GETTING IT FIXED AND HAVING THE SAME ISSUE A FEW YEARS LATER. I AM REALLY FRUSTRATED AND FEEL THAT MY HANDS ARE TIED. WHAT IF I GET IT FIXED THIS TIME AND IN A FEW YEARS IT DOES IT AGAIN? I CAN NOT AFFORD TO KEEP PUTTING HUGE AMOUNTS OF MONEY INTO THIS VEHICLE. IF THIS IS SUCH A COMMON ISSUE WHY IS THERE NOT A RECALL? THIS IS NOT HOW GM SHOULD BE TREATING CONSUMERS. THEY NEED TO TAKE RESPONSIBILITY FOR A BAD PRODUCT. *TR
WE PURCHASED THIS VEHICLE USED IN 2004, AND OVER THE PAST YEARS WE HAVE HAD TO REPLACE THE FOLLOWING: BOTH FRONT HUB ASSEMBLIES (WITH SPEED SENSORS), INTAKE MANIFOLD GASKET AND THE AIR CONDITIONER CONDENSER (ONE YEAR AGO). JUST WITHIN THE LAST 2 MONTHS WE HAVE HAD TO REPLACE THE FOLLOWING: TIE-ROD, RADIATOR, WATER PUMP, THERMOST…
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WE PURCHASED THIS VEHICLE USED IN 2004, AND OVER THE PAST YEARS WE HAVE HAD TO REPLACE THE FOLLOWING: BOTH FRONT HUB ASSEMBLIES (WITH SPEED SENSORS), INTAKE MANIFOLD GASKET AND THE AIR CONDITIONER CONDENSER (ONE YEAR AGO). JUST WITHIN THE LAST 2 MONTHS WE HAVE HAD TO REPLACE THE FOLLOWING: TIE-ROD, RADIATOR, WATER PUMP, THERMOSTAT, HEAD GASKET, AND THE INTAKE MANIFOLD GASKET AGAIN. THE VEHICLE ONLY HAS 86,000 MILES ON IT TO DATE. THE ONLY THING THAT WE HAD THE BUICK DEALER WORK ON WAS THE FRONT HUB ASSEMBLIES, THE REST OF THE WORK WAS PERFORMED BY TIRE DEALERSHIP, RADIATOR SHOP, AND AN AUTOMOTIVE REPAIR GARAGE. NOW, THE ABS LIGHT IS ON AGAIN MEANING THAT ONE OF THE FRONT HUB ASSEMBLIES ARE OUT (REPLACED BY BUICK THEMSELVES) AND OUR ANTI-LOCK BRAKES ARE NOT WORKING. AND, ALSO, THE AIR-BAG WARNING LIGHT IS ON. I HAVE NOTICED QUITE A LONG LIST OF COMPLAINTS OVER THE INTERNET CONCERNING ALL THE ABOVE PROBLEMS OTHERS HAVE HAD AS WELL WITH THIS MODEL BUICK WHICH LEADS ME TO BELIEVE THAT IT HAS BEEN AN ON-GOING PROBLEM OF WHICH BUICK WILL NOT DEAL WITH NOR STEP UP TO THEIR RESPONSIBILITY. I HAVE BEEN TOLD BY AUTO-REPAIRMEN THAT THEY HAVE HAD NUMEROUS CUSTOMERS COME IN WITH PROBLEMS WITH THE 3400 MODEL ENGINE. I HAVE CONTACTED BUICK CONCERNING THE AIR-BAG PROBLEM, AND THEY ACT AS THOUGH THEY HAVE NEVER HEARD OF ANY PROBLEMS AND DENY ANY RESPONSIBILITY TO LOOK INTO IT, EVEN THOUGH THEY HAVE ISSUED A RECALL ON THE AIR BAG INFLATOR FOR THIS YEAR, MAKE, AND MODEL, JUST NOT FOR MY VIN#. OVER THE YEARS THAT WE HAVE OWNED THIS VEHICLE WE HAVE INVESTED QUITE A SUM OF MONEY INTO REPAIRS ON THIS VEHICLE, AND IT HAS NEVER BEEN IN AN ACCIDENT! I BELIEVE THAT WITH ALL THE NHTSA SAFETY COMPLAINTS CONCERNING THE AIR BAGS SYSTEM, BUICK SHOULD BE HELD RESPONSIBLE! ALL THE OTHER UNIQUE PROBLEMS WITH THIS ENGINE HAVE BEEN REPAIRED BY US, AND IS TOO LATE TO EXPECT ANY HELP
TL* THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STARTED THE IGNITION AND THE TEMPERATURE GAUGE DISPLAYED A HOT LEVEL READING WITH THE ILLUMINATION OF THE COOLANT WARNING INDICATOR. THE ENGINE BEGAN TO OVERHEAT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY REPLACED THE HEAD GASKET. THE VIN WAS UNAVAILABLE…
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TL* THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. THE CONTACT STARTED THE IGNITION AND THE TEMPERATURE GAUGE DISPLAYED A HOT LEVEL READING WITH THE ILLUMINATION OF THE COOLANT WARNING INDICATOR. THE ENGINE BEGAN TO OVERHEAT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY REPLACED THE HEAD GASKET. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 96,000.
2002 BUICK RENDEZVOUS INTAKE MANIFOLD GASKET DEFECTIVE. *TR
I PURCHASED A USED 2002 BUICK RENDEZVOUS IN APRIL OF 2004 FROM A GM DEALERSHIP (ABOVE). IT IS AN AWD V6 CXL SUV. MY CAR MANUAL SPECIFICALLY STATES NOT TO USE ANYTHING OTHER THAN DEXCOOL ANTIFREEZE. I NEVER RECEIVED ANY NOTICE FROM GM OR THE DEALERSHIP OR DEXCOOL REGARDING THE PROBLEMS ON THIS VEHICLE AND DEXCOOL. EVEN AFTER …
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I PURCHASED A USED 2002 BUICK RENDEZVOUS IN APRIL OF 2004 FROM A GM DEALERSHIP (ABOVE). IT IS AN AWD V6 CXL SUV. MY CAR MANUAL SPECIFICALLY STATES NOT TO USE ANYTHING OTHER THAN DEXCOOL ANTIFREEZE. I NEVER RECEIVED ANY NOTICE FROM GM OR THE DEALERSHIP OR DEXCOOL REGARDING THE PROBLEMS ON THIS VEHICLE AND DEXCOOL. EVEN AFTER THE LAWSUIT AGAINST GM IN 2008 I DID NOT GET NOTIFIED IN ANY WAY, AND THE DEALERSHIP NEVER TOLD ME TO STOP USING DEXCOOL, SO I HAVE BEEN CONTINUING TO EXPERIENCE ENGINE PROBLEMS! WHEN I BOUGHT THIS CAR IT HAD 37,591 MILES ON IT. I PAID JUST UNDER $20,000 FOR IT. ON 12/8/05 I DID A TRANSMISSION FLUSH. FOUR MONTHS LATER, ON MARCH 9, 2006, THE CAR WAS FOUND TO HAVE THE INTAKE MANIFOLD GASKETS LEAKING OIL AND COOLANT, AND THE FRONT TIMING COVER SEAL WAS LEAKING. IT ALSO NEEDED FRONT AND REAR BRAKES. AT THAT TIME THEY TOLD ME THE COOLANT WAS LEAKING ALL OVER EVERYTHING AND WAS GETTING INTO THE TRANSMISSION (AND THE BRAKES, TOO, I THINK.) HAD TO HAVE ANOTHER TRANSMISSION FLUSH DONE AND I THINK COOLANT FLUSH DONE - COST WAS $222. I HAD 3 ESTIMATES DONE FOR THE REST OF THE WORK AND THEY RANGED FROM $3,300, TO 1700 TO $1,380. IT COST ME $89 AND $73 FOR TWO OF THE ESTIMATES. HAD WORK DONE AT 4TH SHOP ON 4/20/06, COST ME $730. ON AUGUST 22, 2007, I HAD TO HAVE THE INTAKE GASKET DONE AGAIN AS WELL AS A COOLANT FLUSH; COST ME $492. ON AUGUST 11, 2009 I HAD TO HAVE THE OIL PRESSURE SWITCH REPLACED AS IT WAS LEAKING PLUS OTHER WORK; TOTAL WAS $257. I WAS TOLD ABOUT A YEAR AGO THAT THE INTAKE GASKET WAS LEAKING OIL AND COOLANT AGAIN AND HAD TO BE REPLACED AGAIN. THE CAR DID NOT PASS INSPECTION IN JUNE, 2010; ONE OF THE PROBLEMS IS TRANSMISSION IS SLIPPING. IS THAT A RESULT OF THE DEXCOOL COOLANT CONTAMINATING THE TRANNY? OTHER WORK NEEDED IS STEERING RACK (AGAIN), AIR COMPRESSOR, & REAR AIR SHOCKS. THE COOLANT LEAKING HAS CAUSED THE FAILURE OF MANY OF THE PARTS I HAVE HAD TO HAVE FIXED ON THIS CAR, NOT JUST THE GASKET. *TR
I HAVE A 2002 BUICK RENDEZVOUS WITH 130,000 MILES. AT 125,000 I HAD TO REPLACE THE THERMOSTAT AND NOW IT IS OVERHEATING AGAIN. I HAVE DONE RADIATOR FLUSH, REPLACED TEMP SENSOR, CHECKED RELAYS AND REPLACED FUSES. HAVE NOW BEEN INFORMED THE HEAD GASKET NEEDS TO BE 2ND COOLING FAN IS NOT COMING ON BUT WILL POWER UP UNDER DIRECT POW…
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I HAVE A 2002 BUICK RENDEZVOUS WITH 130,000 MILES. AT 125,000 I HAD TO REPLACE THE THERMOSTAT AND NOW IT IS OVERHEATING AGAIN. I HAVE DONE RADIATOR FLUSH, REPLACED TEMP SENSOR, CHECKED RELAYS AND REPLACED FUSES. HAVE NOW BEEN INFORMED THE HEAD GASKET NEEDS TO BE 2ND COOLING FAN IS NOT COMING ON BUT WILL POWER UP UNDER DIRECT POWER SOURCE. ALSO BEING INFORMED IT NEEDS A POWER CONTROL MODULE (PCM). *TR
TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE THE VEHICLE WAS IDLE, THE VEHICLE WARNING LIGHTS CAME ON AND WITHIN A FEW MINUTES THE CHECK ENGINE LIGHT ILLUMINATED. SHE CHECKED THE OWNERS MANUAL AND IT STATED THAT THE FAILURE WAS CAUSED BY A HIGH ENGINE TEMPERATURE. SHE DROVE THE VEHICLE A SHORT DISTANCE AND PARKED IT. WHEN…
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TL*THE CONTACT OWNS A 2002 BUICK RENDEZVOUS. WHILE THE VEHICLE WAS IDLE, THE VEHICLE WARNING LIGHTS CAME ON AND WITHIN A FEW MINUTES THE CHECK ENGINE LIGHT ILLUMINATED. SHE CHECKED THE OWNERS MANUAL AND IT STATED THAT THE FAILURE WAS CAUSED BY A HIGH ENGINE TEMPERATURE. SHE DROVE THE VEHICLE A SHORT DISTANCE AND PARKED IT. WHEN SHE DROVE THE VEHICLE TO A LOCAL REPAIR SHOP THE MECHANIC ADVISED HER THAT A GASKET NEEDED TO BE REPLACED. SHE WAS NOT SURE WHAT TYPE OF GASKET SINCE THE VEHICLE WAS NOT REPAIRED. THE MECHANIC ADVISED HER TO CONTINUE ADDING COOLANT SINCE SHE COULD NOT AFFORD TO REPAIR THE VEHICLE. ON JULY 8, 2010 SHE STATED THAT THE LOW OIL PRESSURE LIGHT CAME ON. SHE TOOK HER VEHICLE TO AN AUTHORIZED DEALER AND WAS ADVISED THAT THE INTAKE MANIFOLD GASKET NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 72,000 AND THE CURRENT MILEAGE WAS 77,000.
2002 BUICK RENDEZVOUS OTHERWISE KNOWN AS THE MONEY PIT. SEEMS THAT AS USUAL OUR LATEST EXPENSE (101,000) IS NOT COVERED UNDER THE RECALLS, DUE TO THE MANUFACTURING DATE OF THE VEHICLE. SMELLED GAS FOR A WEEK, THEN NOTICED GAS GAUGE FLUCTUATING, NEVER SHOWING EMPTY EVEN THOUGH TRIP ODOMETER SHOWED IT HAD ALMOST AN EMPTY TANK. MEC…
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2002 BUICK RENDEZVOUS OTHERWISE KNOWN AS THE MONEY PIT. SEEMS THAT AS USUAL OUR LATEST EXPENSE (101,000) IS NOT COVERED UNDER THE RECALLS, DUE TO THE MANUFACTURING DATE OF THE VEHICLE. SMELLED GAS FOR A WEEK, THEN NOTICED GAS GAUGE FLUCTUATING, NEVER SHOWING EMPTY EVEN THOUGH TRIP ODOMETER SHOWED IT HAD ALMOST AN EMPTY TANK. MECHANIC STATED CRACK IN THE FUEL TANK, BUT CAR WAS MANUFACTURED BEFORE THE RECALL DATE, SO BUICK DID NOT COVER THE COST OF REPAIRS. HAVE RECENTLY ALSO EXPERIENCED LOSS OF ALL POWER TO CIGARETTE LIGHTERS, DRIVERS SIDE WINDOW FELL DOWN AND ENTIRE REGULATOR UNIT WAS REPLACED. BACK HATCH HANDLE FELL OFF, AGAIN. REARVIEW MIRROR ALSO FELL OFF. AC FAN WILL NO LONGER BLOW AT HIGHEST SETTING. THESE ARE ALL MINOR COMPARED TO THE FAULTY ABS SENSOR, LOSS OF TRACTION CONTROL, AC CONDENSER, TIE RODS, 2 REPLACED BATTERIES, FRONT WHEEL BEARINGS, ROTORS. AND THOSE REPAIRS ARE JUST FROM THE LAST 3 YEARS.... *TR
Official recalls
207V349000 · Fuel System, Gasoline:storage
Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
02V222000 · Air Bags:frontal
Aug 9, 2002
CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.
Consequence & remedy
Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.
Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.